CN108489276B - A kind of intelligence acid bronze alloy smelting furnace feed device - Google Patents

A kind of intelligence acid bronze alloy smelting furnace feed device Download PDF

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Publication number
CN108489276B
CN108489276B CN201810182455.8A CN201810182455A CN108489276B CN 108489276 B CN108489276 B CN 108489276B CN 201810182455 A CN201810182455 A CN 201810182455A CN 108489276 B CN108489276 B CN 108489276B
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China
Prior art keywords
electric machine
rotating electric
bolted
control panel
smelting furnace
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CN201810182455.8A
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Chinese (zh)
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CN108489276A (en
Inventor
方灿根
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Zhejiang Zangen Intelligent Technology Co Ltd
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Zhejiang Zangen Intelligent Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/0025Charging or loading melting furnaces with material in the solid state
    • F27D3/0026Introducing additives into the melt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0001Positioning the charge
    • F27D2003/0014Positioning the charge involving the use of magazines
    • F27D2003/0016Positioning the charge involving the use of magazines the magazine being a rotary device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0085Movement of the container or support of the charge in the furnace or in the charging facilities
    • F27D2003/0087Rotation about a vertical axis

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention discloses a kind of intelligent acid bronze alloy smelting furnace feed devices, including pedestal, electric cabinet, hydraulic lifting post, support column, mixing mechanism, spiral conveyer structure, first rotating electric machine, turntable, connecting column, material storage mechanism, control panel, alarm and PLC controller, the top side of the pedestal has been bolted hydraulic lifting post, the first rotating electric machine has been bolted at the top of the hydraulic lifting post, turntable has been bolted at the top of the output shaft of first rotating electric machine, the correspondence two sides of the turntable are by being welded with connecting column, the side of the connecting column is by being welded with material storage mechanism, the bottom side of the hydraulic lifting post is fixed with electric cabinet by clip, the side of the electric cabinet is equipped with control panel by bolt insertion, the inside of the electric cabinet be equipped with alarm and PLC controller, the present invention, structure is simple, easy to use, effectively promotes the convenience used.

Description

A kind of intelligence acid bronze alloy smelting furnace feed device
Technical field
The present invention relates to smelting furnace accessory technical field, specially a kind of intelligent acid bronze alloy smelting furnace feed device.
Background technique
The alloy that a certain amount of other elements form is added by base of copper.Copper alloy intensity is medium, easy to process, more resistance to tired Labor, it is in beautiful color, and there is good electrical conductance, thermal conductance and corrosion resistance, it is one important point in heavy non-ferrous metal material Branch.Copper alloy is widely used in industrial each department, and yield is only second to steel and aluminium, is the third-largest alloy in metal material Classification, copper alloy have preferable conductive, heating conduction, medium mechanical property and higher chemical stability, cutting ability It is poor.With the type difference and quantity number of addition alloying element, the performance of each Albatra metal has biggish difference, thus more Come more welcome, has obtained development at full speed.Feeder is the machine for conveying material, is either light industry or heavy industry All indispensable equipment carries out the machine of movement transport to material by means of the effect force increase of machine movement in material.When Modern society, more and more producers are conveyed using mechanization, and this mode replaces manual labor that will become inevitable, are had higher Accuracy, and it is time saving, it is laborsaving to also greatly reduce labor intensity, reduce labour cost and save human resources.Really do Low cost, high repayment are arrived.The age this automated production of the present rapid development will receive the favors of more and more producers with Like, the production for steel construction, smelting furnace feed device has important influence to processing, and the uniform material that provides is Guarantee the important prerequisite of production, steel construction smelting furnace feed device feeding currently on the market is uneven, and feeding efficiency is low, and structure is multiple It is miscellaneous.
Summary of the invention
The purpose of the present invention is to provide a kind of intelligent acid bronze alloy smelting furnace feed devices, to solve in above-mentioned background technique The problem of proposition.
In order to solve the above technical problem, the present invention provides following technical solutions: a kind of intelligence acid bronze alloy smelting furnace feeding Device, including pedestal, electric cabinet, hydraulic lifting post, support column, mixing mechanism, spiral conveyer structure, the first rotating electric machine, turn The top side of disk, connecting column, material storage mechanism, control panel, alarm and PLC controller, the pedestal has been bolted Hydraulic lifting post has been bolted the first rotating electric machine at the top of the hydraulic lifting post, first rotating electric machine It is bolted turntable at the top of output shaft, the correspondence two sides of the turntable are by being welded with connecting column, the company The side for connecing column is fixed with automatically controlled by being welded with material storage mechanism, the bottom side of the hydraulic lifting post by clip The side of case, the electric cabinet is equipped with control panel by bolt insertion, and the inside of the electric cabinet is equipped with alarm and PLC Controller, the top other side of the pedestal have been bolted support column, have been bolted at the top of the support column There is spiral conveyer structure, mixing mechanism, and the corresponding peace in surface of mixing mechanism are installed at the top of the spiral conveyer structure Equipped with material storage mechanism, the control panel be electrically connected hydraulic lifting post, mixing mechanism, spiral conveyer structure, the first rotating electric machine, Material storage mechanism and alarm.
According to the above technical scheme, the material storage mechanism includes material storing box, pressure sensor, the first solenoid valve and discharging Pipe, the material storing box is fixed by welding in the side of connecting column, the bottom of the material storing box by being welded with discharge nozzle, And the junction of material storing box and discharge nozzle is equipped with the first solenoid valve, the bottom interior wall insertion of the material storing box is equipped with pressure biography Sensor, the control panel are electrically connected the first solenoid valve, and the pressure sensor is electrically connected the input terminal of PLC controller, institute The output end for stating PLC controller is electrically connected the first solenoid valve and alarm.
According to the above technical scheme, the spiral conveyer structure include third rotating electric machine, conveying pipeline, driven gear, every Plate, feed inlet, feeding chamber, spiral feeding shaft, discharge port, drive cavity and driving gear, the conveying pipeline are bolted on The top of support column, the side of the conveying pipeline have been bolted third rotating electric machine, and the other side of the conveying pipeline is opened Equipped with discharge port, the top side of the conveying pipeline offers feed inlet, the inside of the conveying pipeline by be welded with every Plate, and partition will be divided into feeding chamber and drive cavity inside conveying pipeline, the inside two sides correspondence of the feeding chamber is equipped with spiral transferring Expect axis, and one end of spiral feeding shaft passes through partition and is equipped with driven gear in the inside of drive cavity, the one of the driven gear Side is equipped with driving gear, and driving gear is connect with driven gear by gear teeth meshing, the output of the third rotating electric machine Axis passes through drive cavity and connect with driving gear, and the control panel is electrically connected third rotating electric machine.
According to the above technical scheme, the mixing mechanism includes blending bucket, shaft, stirring flabellum, connecting tube, the second electromagnetism Valve, fixed bin and the second rotating electric machine, the connecting tube are fixed by welding on feed inlet, are passed through at the top of the connecting tube It is welded with blending bucket, second solenoid valve has been bolted in the connecting tube, the side of the blending bucket passes through spiral shell Bolt is fixed with fixed bin, and the side inner wall of the fixed bin has been bolted the second rotating electric machine, second electric rotating The output shaft of machine is fixed on the shaft inside blending bucket and connect by shaft coupling with blending bucket is passed through, and passes through bolt in the shaft It is fixed with stirring flabellum, the control panel is electrically connected the second rotating electric machine.
According to the above technical scheme, the material storage mechanism is at least provided with two.
According to the above technical scheme, the PLC controller is a kind of FX2N-128MR-001PLC controller.
Compared with prior art, the beneficial effects obtained by the present invention are as follows being: different materials is added separately to by the present invention In different material storage mechanisms, when needing to add which kind of raw material, so that the first rotating electric machine is worked by manipulating control panel, then drive Turntable rotation then drives material storage mechanism rotation, material storage mechanism is made to rotate to the surface of mixing mechanism, convenient for by different objects Material is added sequentially in mixing mechanism, can effectively be promoted the convenience used, be guaranteed rapidly joining for material;Mixing mechanism Setting after material is added sequentially to mixing mechanism, rotates the second rotating electric machine by manipulating control panel, then drives stirring Flabellum rotation, mixes the various raw materials of acid bronze alloy quickly, effectively promotes the convenience used;Finally by spiral conveyer Mixed material is fed rapidly into smelting furnace by structure, can material be mixed and be crushed again in conveying, effectively mentioned The convenience used is risen, while can also effectively promote the shaping speed of acid bronze alloy.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is entirety perspective view of the invention;
Fig. 2 is material storage mechanism structural schematic diagram of the invention;
Fig. 3 is mixing mechanism structural schematic diagram of the invention;
Fig. 4 is spiral conveyer structure structural schematic diagram of the invention;
Fig. 5 is electric cabinet schematic diagram of internal structure of the invention;
In figure: 1- pedestal;2- electric cabinet;3- hydraulic lifting post;4- support column;5- mixing mechanism;6- spiral conveyer structure; The first rotating electric machine of 7-;8- turntable;9- connecting column;10- material storage mechanism;11- control panel;12- material storing box;13- pressure sensor; The first solenoid valve of 14-;15- discharge nozzle;16- blending bucket;17- shaft;18- stirs flabellum;19- connecting tube;The second electromagnetism of 20- Valve;21- fixed bin;The second rotating electric machine of 22-;23- third rotating electric machine;24- conveying pipeline;25- driven gear;26- partition; 27- feed inlet;28- feeding chamber;29- spiral feeding shaft;30- discharge port;31- drive cavity;32- driving gear;33- alarm; 34-PLC controller.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-5 is please referred to, the present invention provides a kind of technical solution: a kind of intelligence acid bronze alloy smelting furnace feed device, including Pedestal 1, electric cabinet 2, hydraulic lifting post 3, support column 4, mixing mechanism 5, spiral conveyer structure 6, the first rotating electric machine 7, turntable 8, the top side of connecting column 9, material storage mechanism 10, control panel 11, alarm 33 and PLC controller 34, pedestal 1 is solid by bolt Surely there is hydraulic lifting post 3, the top of hydraulic lifting post 3 has been bolted the first rotating electric machine 7, the first rotating electric machine 7 It is bolted turntable 8 at the top of output shaft, the correspondence two sides of turntable 8 are by being welded with connecting column 9, connecting column 9 Side electric cabinet 2 is fixed with by clip by being welded with material storage mechanism 10, the bottom side of hydraulic lifting post 3, electricity The side for controlling case 2 is equipped with control panel 11 by bolt insertion, and the inside of electric cabinet 2 is equipped with alarm 33 and PLC controller 34, the top other side of pedestal 1 has been bolted support column 4, and the top of support column 4 has been bolted spiral conveying Mechanism 6, the top of spiral conveyer structure 6 is equipped with mixing mechanism 5, and the surface correspondence of mixing mechanism 5 is equipped with storage machine Structure 10, control panel 11 are electrically connected hydraulic lifting post 3, mixing mechanism 5, spiral conveyer structure 6, the first rotating electric machine 7, storage machine Structure 10 and alarm 33.
According to the above technical scheme, material storage mechanism 10 includes material storing box 12, pressure sensor 13, the first solenoid valve 14 and goes out Expects pipe 15, material storing box 12 are fixed by welding in the side of connecting column 9, and the bottom of material storing box 12 is by being welded with discharge nozzle 15, and the junction of material storing box 12 and discharge nozzle 15 is equipped with the first solenoid valve 14, the bottom interior wall of material storing box 12 is embedded in installation There is pressure sensor 13, control panel 11 is electrically connected the first solenoid valve 14, and pressure sensor 13 is electrically connected PLC controller 34 The output end of input terminal, PLC controller 34 is electrically connected the first solenoid valve 14 and alarm 33.
According to the above technical scheme, spiral conveyer structure 6 include third rotating electric machine 23, conveying pipeline 24, driven gear 25, Partition 26, feed inlet 27, feeding chamber 28, spiral feeding shaft 29, discharge port 30, drive cavity 31 and driving gear 32, conveying pipeline 24 It is bolted on the top of support column 4, the side of conveying pipeline 24 has been bolted third rotating electric machine 23, conveying pipeline 24 other side offers discharge port 30, and the top side of conveying pipeline 24 offers feed inlet 27, and the inside of conveying pipeline 24 passes through It is welded with partition 26, and partition 26 will be divided into feeding chamber 28 and drive cavity 31, the inside of feeding chamber 28 inside conveying pipeline 24 Two sides are corresponding to be equipped with spiral feeding shaft 29, and one end of spiral feeding shaft 29 passes through partition 26 and installs in the inside of drive cavity 31 There is driven gear 25, the side of driven gear 25 is equipped with driving gear 32, and driving gear 32 and driven gear 25 pass through wheel Tooth engagement connection, the output shaft of third rotating electric machine 23 pass through drive cavity 31 and connect with driving gear 32, and control panel 11 electrically connects Connect third rotating electric machine 23.
According to the above technical scheme, mixing mechanism 5 includes blending bucket 16, shaft 17, stirring flabellum 18, connecting tube 19, the Two solenoid valves 20, fixed bin 21 and the second rotating electric machine 22, connecting tube 19 are fixed by welding on feed inlet 27, connecting tube 19 Top by being welded with blending bucket 16, second solenoid valve 20 has been bolted in connecting tube 19, blending bucket 16 Side has been bolted fixed bin 21, and the side inner wall of fixed bin 21 has been bolted the second rotating electric machine 22, the The output shaft of two rotating electric machines 22 is fixed on the shaft 17 inside blending bucket 16 and connect by shaft coupling with blending bucket 16 is passed through, turn Stirring flabellum 18 is bolted on axis 17, control panel 11 is electrically connected the second rotating electric machine 22.
According to the above technical scheme, material storage mechanism 10 is at least provided with two.
According to the above technical scheme, PLC controller 34 is a kind of FX2N-128MR-001PLC controller.
Working principle: different materials is added separately in different material storage mechanisms 10 by the present invention, needs which kind of is added When raw material, so that the first rotating electric machine 7 is worked by manipulating control panel 11, then turntable 8 is driven to rotate, then drive material storage mechanism 10 rotations, make material storage mechanism 10 rotate to the surface of mixing mechanism 5, convenient for different materials is added sequentially to mixing mechanism In 5, the convenience used can be effectively promoted, guarantees rapidly joining for material;The setting of mixing mechanism 5 successively adds material Enter to after mixing mechanism 5, rotate the second rotating electric machine 22 by manipulating control panel 11, stirring flabellum 18 is then driven to rotate, It mixes the various raw materials of acid bronze alloy quickly, effectively promotes the convenience used;It will be mixed finally by spiral conveyer structure 6 Material afterwards is fed rapidly into smelting furnace, can material be mixed and be crushed again in conveying, and effectively promotion uses Convenience, while can also effectively promote the shaping speed of acid bronze alloy.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features. All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention Within protection scope.

Claims (6)

1. a kind of intelligence acid bronze alloy smelting furnace feed device, including pedestal (1), electric cabinet (2), hydraulic lifting post (3), support column (4), mixing mechanism (5), spiral conveyer structure (6), the first rotating electric machine (7), turntable (8), connecting column (9), material storage mechanism (10), control panel (11), alarm (33) and PLC controller (34), it is characterised in that: the top side of the pedestal (1) is logical It crosses bolt to be fixed with hydraulic lifting post (3), has been bolted the first rotating electric machine at the top of the hydraulic lifting post (3) (7), it has been bolted turntable (8) at the top of the output shaft of first rotating electric machine (7), the correspondence two of the turntable (8) Side is by being welded with connecting column (9), and the side of the connecting column (9) is by being welded with material storage mechanism (10), institute The bottom side for stating hydraulic lifting post (3) is fixed with electric cabinet (2) by clip, and the side of the electric cabinet (2) passes through bolt Insertion is equipped with control panel (11), and the inside of the electric cabinet (2) is equipped with alarm (33) and PLC controller (34), described The top other side of pedestal (1) has been bolted support column (4), has been bolted at the top of the support column (4) Spiral conveyer structure (6) is equipped with mixing mechanism (5) at the top of the spiral conveyer structure (6), and mixing mechanism (5) is just Top correspondence is equipped with material storage mechanism (10), and the control panel (11) is electrically connected hydraulic lifting post (3), mixing mechanism (5), spiral shell Revolve feeding unit (6), the first rotating electric machine (7), material storage mechanism (10) and alarm (33).
2. a kind of intelligent acid bronze alloy smelting furnace feed device according to claim 1, it is characterised in that: the material storage mechanism It (10) include material storing box (12), pressure sensor (13), the first solenoid valve (14) and discharge nozzle (15), the material storing box (12) is logical The side for being weldingly fixed on connecting column (9) is crossed, the bottom of the material storing box (12) is stored up by being welded with discharge nozzle (15) The junction of hopper (12) and discharge nozzle (15) is equipped with the first solenoid valve (14), the bottom interior wall insertion of the material storing box (12) It is equipped with pressure sensor (13), the control panel (11) is electrically connected the first solenoid valve (14), the pressure sensor (13) It is electrically connected the input terminal of PLC controller (34), the output end of the PLC controller (34) is electrically connected the first solenoid valve (14) With alarm (33).
3. a kind of intelligent acid bronze alloy smelting furnace feed device according to claim 1, it is characterised in that: the spiral conveying Mechanism (6) includes third rotating electric machine (23), conveying pipeline (24), driven gear (25), partition (26), feed inlet (27), conveying Chamber (28), spiral feeding shaft (29), discharge port (30), drive cavity (31) and driving gear (32), the conveying pipeline (24) pass through Bolt is fixed on the top of support column (4), and the side of the conveying pipeline (24) has been bolted third rotating electric machine (23), The other side of the conveying pipeline (24) offers discharge port (30), and the top side of the conveying pipeline (24) offers feed inlet (27), the inside of the conveying pipeline (24) is by being welded with partition (26), and partition (26) is by conveying pipeline (24) inner part Inside two sides correspondence for feeding chamber (28) and drive cavity (31), the feeding chamber (28) is equipped with spiral feeding shaft (29), and One end of spiral feeding shaft (29) passes through partition (26) and is equipped with driven gear (25) in the inside of drive cavity (31), described driven The side of gear (25) is equipped with driving gear (32), and driving gear (32) and driven gear (25) are connected by gear teeth meshing It connects, the output shaft of the third rotating electric machine (23) passes through drive cavity (31) and connect with driving gear (32), the control panel (11) third rotating electric machine (23) are electrically connected.
4. a kind of intelligent acid bronze alloy smelting furnace feed device according to claim 1, it is characterised in that: the mixing mechanism It (5) include blending bucket (16), shaft (17), stirring flabellum (18), connecting tube (19), second solenoid valve (20), fixed bin (21) With the second rotating electric machine (22), the connecting tube (19) is fixed by welding on feed inlet (27), the connecting tube (19) Top has been bolted second solenoid valve (20), institute on the connecting tube (19) by being welded with blending bucket (16) The side for stating blending bucket (16) has been bolted fixed bin (21), and the side inner wall of the fixed bin (21) is solid by bolt Surely have the second rotating electric machine (22), the output shaft of second rotating electric machine (22) by shaft coupling and passes through blending bucket (16) admittedly It is scheduled on internal shaft (17) connection of blending bucket (16), has been bolted stirring flabellum (18), institute on the shaft (17) It states control panel (11) and is electrically connected the second rotating electric machine (22).
5. a kind of intelligent acid bronze alloy smelting furnace feed device according to claim 1, it is characterised in that: the material storage mechanism (10) at least provided with two.
6. a kind of intelligent acid bronze alloy smelting furnace feed device according to claim 1, it is characterised in that: the PLC control Device (34) is a kind of FX2N-128MR-001PLC controller.
CN201810182455.8A 2018-03-06 2018-03-06 A kind of intelligence acid bronze alloy smelting furnace feed device Active CN108489276B (en)

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CN201810182455.8A CN108489276B (en) 2018-03-06 2018-03-06 A kind of intelligence acid bronze alloy smelting furnace feed device

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CN110801780A (en) * 2019-11-24 2020-02-18 湖南力泓新材料科技股份有限公司 Zinc sulfate is raw materials interpolation device for safety in production

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RU2279484C1 (en) * 2005-02-07 2006-07-10 Общество С Ограниченной Ответственностью "Исследовательско-Технологический Центр "Аусферр" Ingredient feeding apparatus for direct alloying of steel
CN201325710Y (en) * 2008-06-30 2009-10-14 上海国冶工程技术有限公司 Alloy material cluster bins for refining furnace
CN203781275U (en) * 2014-03-18 2014-08-20 南京云开合金有限公司 Feeder
CN204495068U (en) * 2015-03-21 2015-07-22 青岛中智达环保熔炼设备有限公司 Automatic gold conjugate device after electric furnace
CN206665734U (en) * 2017-03-23 2017-11-24 江苏亚峰合金材料有限公司 A kind of nodulizer proportioner of automation
CN107051317A (en) * 2017-05-24 2017-08-18 响水县金桥化工设备制造有限公司 A kind of mixing arrangement of charger
CN206974154U (en) * 2017-07-10 2018-02-06 绍兴海儿铜铝材有限公司 A kind of superior copper alloy smelting furnace of feature of environmental protection
CN107747871A (en) * 2017-10-25 2018-03-02 成都君华睿道科技有限公司 A kind of smelting copper alloy charging (feeding) equipment of step saving

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