CN108486792A - The automatic spraying coating line of textile fabric photocatalyst and its application method - Google Patents
The automatic spraying coating line of textile fabric photocatalyst and its application method Download PDFInfo
- Publication number
- CN108486792A CN108486792A CN201810520007.4A CN201810520007A CN108486792A CN 108486792 A CN108486792 A CN 108486792A CN 201810520007 A CN201810520007 A CN 201810520007A CN 108486792 A CN108486792 A CN 108486792A
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- China
- Prior art keywords
- textile fabric
- single screw
- ring seal
- photocatalyst
- screw propeller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011941 photocatalyst Substances 0.000 title claims abstract description 60
- 239000004744 fabric Substances 0.000 title claims abstract description 48
- 239000004753 textile Substances 0.000 title claims abstract description 44
- 238000005507 spraying Methods 0.000 title claims abstract description 40
- 239000011248 coating agent Substances 0.000 title claims abstract description 39
- 238000000576 coating method Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 61
- 238000001035 drying Methods 0.000 claims abstract description 36
- 230000001699 photocatalysis Effects 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 12
- 229910000838 Al alloy Inorganic materials 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 5
- 238000005070 sampling Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 238000011084 recovery Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 239000012855 volatile organic compound Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 102000016938 Catalase Human genes 0.000 description 2
- 108010053835 Catalase Proteins 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 241000009298 Trigla lyra Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- -1 air purification Substances 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000001139 anti-pruritic effect Effects 0.000 description 1
- 239000003908 antipruritic agent Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007146 photocatalysis Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Catalysts (AREA)
Abstract
The present invention relates to photocatalyst applied technical fields, more particularly to a kind of automatic spraying coating line of textile fabric photocatalyst and its application method, it is characterized in that, including ring seal track, spray booth, drying room and movable hanging frame, the spray booth and drying room are located in one section of region of the below or above of the ring seal track, the movable hanging frame is slidably connected with the ring seal track, the movable hanging frame is equipped with single screw propeller, the movable hanging frame is along the ring seal track continuous operation, the ring seal track includes minimum one section of charging section, when the single screw propeller traveling is to charging section, single screw propeller can realize wireless charging on the move.Advantages of the present invention has：The innovative means that batch sprays automatically are provided for textile fabric photocatalytic spray, production efficiency significantly improves, and is convenient for heavy industrialization application, makes photocatalyst textile fabric extensive use, be also applied for the spraying operation of metal porous net and various metallic plates.
Description
Technical field
The present invention relates to photocatalyst applied technical field more particularly to a kind of textile fabric photocatalyst of pipelining are automatic
Spraying coating line and its application method.
Background technology
Photocatalysis technology refer to using different light sources irradiate certain catalase substances be allowed to occur catalysis reaction technology, so
Also referred to as photocatalyst technology.Can by the substance of light-catalyzed reaction photocatalyst or photochemical catalyst, so-called photocatalyst refer to certain
Can occur new chemical reaction under the action of special wavelength light and substance changes and formed novel substance, at the same generate to microorganism and
The chemical substance of other organic destructions effect, so photocatalyst is made of catalase and light.Light source is mainly ultraviolet light or contains
Light, natural light and the daylight of ultraviolet light, the catalyst applied at present are mainly titanium dioxide（Tio2）, it is possible to as catalyst
Also zinc oxide（Zn0）And silica（Si02）.
Photocatalyst is a kind of under the irradiation of light, itself does not change, and can but promote the substance of chemical reaction.Photocatalyst exists
Under the irradiation of light, the oxygen and moisture of activatable material adsorption generate the free hydroxy and work for having oxidability extremely strong
Property oxygen, occur oxidation reaction, so that the VOC in air is thoroughly decomposed into carbon dioxide and water.
VOC is volatile organic compounds（volatile organic compounds）English abbreviation.Common meaning
On VOC be exactly to refer to volatile organic matter, but the definition on environment protection significance refers to active a kind of volatile organic matter, i.e., can
Generate that a kind of volatile organic matter of harm.
Photocatalyst is a kind of critically important environment-friendly materials, and photocatalyst agent granularity is moderate, large specific surface area, photocatalytic activity
Height is widely used in fields such as fabric fibre, air purification, sewage disposals, has gone out on Japanese market in recent years
A kind of novel smelly eliminating fabric using photocatalyst as deodorant, especially nano level photocatalyst agent, along with suitable are showed
Binder, be sprayed on textile fabric, such as underwear, on the textile fabrics such as shoes, socks, mask, sheet, pillow cover, smelly eliminating can be played and killed
The effect of bacterium, the textile fabric of wearing spraying photocatalyst, in practice it has proved that antipruritic and smelly eliminating can be played the role of.
Photocatalyst still has many bottlenecks with the technology that fiber is combined at present, such as photocatalyst fiber, because fabric is subsequently also wanted
There are many manufacturing procedures, as the processing such as rinsing, pressing, photocatalyst effect can be destroyed.Photocatalyst is sprayed on textile fabric to be produced
The restriction of industry cannot produce the textile fabric of spraying photocatalyst in enormous quantities, and hand spray is uneven and of high cost, be badly in need of grinding at present
Textile fabric photocatalyst automatic spraying production line processed will further study the method sprayed to textile, and strive for simplification technique
Process expands application field.
Invention content
A kind of automatic spraying coating line of textile fabric photocatalyst of present invention offer and its application method, overcome the deficiencies in the prior art,
It is combined the automatic spraying coating line of composition with spray booth, drying room using all solid state micro computer control technology, ring seal track, waits locating
Product is managed along circular orbit circular flow, the process of spraying and drying is completed, hangs the movable hanging frame of pending product in single spiral shell
It revolves and is run under the powered of paddle propeller, can realize and charge in movement, which is applicable to a variety of photocatalyst applied fields
It closes, is conducive to the promotion and application of photocatalyst technology.
To achieve the goals above, the technical scheme is that it is such：
One of goal of the invention：The automatic spraying coating line of textile fabric photocatalyst, including ring seal track, spray booth, drying room and movement
Hanger, the spray booth and drying room are located in one section of region of the below or above of the ring seal track, described
Movable hanging frame is slidably connected with the ring seal track, and the movable hanging frame is equipped with single screw propeller, the movement
Hanger ring seal track continuous operation described in the powered lower edge of the single screw propeller, without other machineries
Transmission mechanism, the ring seal track include minimum one section of charging section, when the single screw propeller traveling to charging
Duan Shi, single screw propeller can realize wireless charging on the move.
The charging section is equipped with spaced at least two energy transmittings coil, and the energy transmitting coil is connected with
Power supply circuit, the power supply circuit connect a charging control unit；Between at least two energy transmitting coils there are one settings
Single screw propeller detection device, the charging control unit sampling connect the single screw propeller detection device, use
Whether enter or leave charging section in monitoring single screw propeller.
The energy receiving coil to match with the energy transmitting coil is provided on the single screw propeller.
In the control circuit of the single screw propeller, including speed governing driving unit, battery, power control unit, fill
Electric unit and wireless control receiving unit, the speed governing driving unit connect propeller motor, and the battery drives with the speed governing
It is connected by power control unit between moving cell, the battery is also connected with charhing unit, the charhing unit and the energy
Amount receiving coil is connected；The wireless control receiving unit is connected with the speed governing driving unit, and the speed governing is made to drive
Unit is started under remote wireless control instruction, is stopped or the adjusting of speed.
The rail plate that the bottom of the ring seal track has edge straight, the track ontology are hot-rolled steel section, aluminium alloy
Proximate matter is formed by stainless steel welded steel.
The spray booth includes spray booth cover and several nozzles for being set in spray booth cover, is set on the spray booth cover
There are longitudinal fluting, groove width to be more than coat thickness to be painted, the fluting is closed by the bristle of solid matter, the injection of the nozzle
Direction is equipped with accommodating groove perpendicular to the coat to be painted hung from above, the bottom of the spray booth cover, and the storage trench bottom is equipped with and is used for
Recycle the recovery pump that the photo-catalytic coating fallen re-uses.
The drying room includes drying room cover and several air-heaters for being set in drying room cover, on the drying room cover
Equipped with longitudinal fluting, groove width is more than coat thickness to be painted, and the fluting is closed by the bristle of solid matter.
The movable hanging frame includes beam slab and idler wheel, and the beam slab is multi-segmental chain structure, and adjacent segment passes through hinge
It is connected, idler wheel has been arranged in pairs on the beam slab, the idler wheel is connected with the beam slab by axis pin, the idler wheel and pin
Bearing is equipped between axis, the rail plate is clamped in a pair of of idler wheel, and the movable hanging frame is made to keep opposite with the ring seal track
Sliding.
The idler wheel is made of rubber, metal, resin or nylon material, and edge is equipped with indent annulus, the interior concave ring
Band is matched with the rail plate.
The two of goal of the invention：The application method of the automatic spraying coating line of textile fabric photocatalyst, coat to be painted is in ring seal track
Upper material position by manually be fixed to movable hanging frame on, be introduced under the traction of the movable hanging frame in the spray booth and spray light
Catalyst coating controls the spray volume of photo-catalytic coating and the speed of service of movable hanging frame, makes coat to be painted surface every square centimeter
Uniformly 0.01 ~ 0.02 gram of photo-catalytic coating of attachment, is then departed from spray booth and is dried into the drying room, dries Indoor Temperature
45 ~ 55 DEG C of degree, spray residence time in drying room determine that spray leaves drying room according to its own volume and surface area
Before, moisture content should be less than 7%, and whole process is worked continuously by the pipeline system of procedure auto-control or wireless remotely-controlled realization,
Product after spraying photocatalyst is stored up after cooling, arrangement, packaging.
Beneficial effects of the present invention have:
1）" the automatic spraying coating line of textile fabric photocatalyst " flow scheme design compact and reasonable of the invention, easy to operate, intelligence and automation journey
Degree is high, when single screw pusher moves in orbit, is not necessarily to other mechanical transmission mechanisms, keeps drive mechanism greatly simplified, also
Automatic charging can be achieved, without shutting down charging.
2）Using the photocatalyst textile fabric of the automatic spraying coating line production of the present invention, there is nano photo-catalytic to spray uniform, light and urge
Change activity height and secured feature.
3）" the automatic spraying coating line of textile fabric photocatalyst " and the application method of the present invention, for " textile fabric photocatalytic spray provides
The innovative means that batch sprays automatically, cause production efficiency to significantly improve, and are convenient for heavy industrialization application, can make photocatalyst
Textile fabric is able to extensive use.
4）The photocatalytic spray critical workflow of the present invention carries out in sealing chamber, and recovery pump realizes the photocatalyst of landing
Automatic recycling re-uses, production process, that is, pollution-free, environmental protection, and energy saving.
5）The present invention is applicable not only to textile fabric photocatalyst and sprays automatically, increases suitable suspender, it can also be used to cloth, metal
The spraying operation of porous web, is also applied for various soft metal plates and the spraying operation of blocky photovoltaic panel, the scope of application are very wide.
Description of the drawings
Fig. 1 is the automatic spraying coating line example structure vertical view of textile fabric photocatalyst of the present invention；
Fig. 2 is the automatic spraying coating line embodiment partial structurtes plan view of textile fabric photocatalyst of the present invention；
Fig. 3 is the automatic spraying coating line charging principle schematic diagram of textile fabric photocatalyst of the present invention；
Fig. 4 is the controling circuit structure schematic block diagram of single screw propeller of the present invention；
Fig. 5 is spray booth structural schematic diagram of the present invention；
Fig. 6 is the sectional view along line A-A in Fig. 5；
Fig. 7 is drying room example structure schematic diagram of the present invention；
Fig. 8 is the connection relationship diagram of movable hanging frame of the present invention and ring seal track.
Fig. 9 is nozzle air pipe line configuration schematic diagram of the present invention；
Figure 10 is the control system schematic diagram of the automatic spraying coating line of textile fabric photocatalyst of the present invention；
Figure 11 is multiplexed signal sampling device structure principle chart in control system of the present invention.
In figure：1- charging sections, the upper material positions of 2-, 3- single screw propellers, 4- rotors, 5- discharge levels, 6- movable hanging frames, 7-
Spray booth, 8- textile fabrics, 9- drying room covers, 10- hangers, 11- hooks, 12- hinges, 13- beam slabs, 14- idler wheels, 15- spray booths
Cover, 16- accommodating grooves, 17- rail plates, 18- bearings, 19- axis pins, 20- aluminum alloy rails, 21- nozzles, 23- recovery holes, 24- recycling
Pump, 25-nozzle fixed links, 26- bristles, 27- fasteners, 29- air-heaters, 30- drying rooms, 31- hoisting connecting pieces.
Specific implementation mode
The specific implementation mode of the present invention is described further below in conjunction with the accompanying drawings：
See Fig. 1 to Fig. 2, is the automatic spraying coating line example structure schematic diagram of textile fabric photocatalyst of the present invention, including ring seal shape
Aluminum alloy rail 20, spray booth 7, drying room 30 and the movable hanging frame 6 of formula, spray booth 7 and drying room 30 are located at aluminium alloy
In one section of the lower section region of track 20, movable hanging frame 6 is slidably connected with aluminum alloy rail 20, and movable hanging frame 6 is equipped with single-screw
Paddle propeller 3, movable hanging frame 6 is under the power drive of single screw propeller 3, along 20 continuous operation of aluminum alloy rail, annular
Closed orbit includes minimum one section of charging section 1 can realize on the move when single screw 3 traveling to charging section 1 of propeller
Wireless charging.
The application method of the automatic spraying coating line of textile fabric photocatalyst of the present invention is that the textile fabric 8 of photocatalyst to be sprayed is in annular
The upper material position 2 of closed orbit is by hanging between hanger 10 and movable hanging frame 6 by being manually fixed on the hanger 10 of movable hanging frame 6
What hook 11 was connected, movable hanging frame includes beam slab 13 and idler wheel 14, and beam slab is multi-segmental chain structure, and adjacent beam slab is by hinge 12
It is connected, makes movable hanging frame that there is larger flexibility, the annular trace consistent with aluminum alloy rail 20 may be implemented.
Textile fabric 8, which is introduced under the traction of movable hanging frame 6 in spray booth 7, sprays photo-catalytic coating, and control photocatalyst applies
The spray volume of material and the speed of service of movable hanging frame make coat to be painted surface every square centimeter uniformly adhere to photo-catalytic coating
It 0.015 gram, is then departed from spray booth and enters drying room and dried, temperature 45 C in drying room, spray stops in drying room
The time is stayed to determine that before spray leaves drying room, moisture content should be less than 7%, whole process according to its own volume and surface area
By procedure auto-control or wireless remotely-controlled realization, sprays the textile fabric after photocatalyst and detached with movable hanging frame at discharge level 5, with
By being stored up after cooling, arrangement, packaging.
See that Fig. 3, charging section are equipped with spaced at least two energy transmittings coil, energy transmitting coil is connected with confession
Circuit, power supply circuit connect a control unit；It is provided with single screw propeller between at least two energy transmitting coils
Detection device, control unit sampling connection single screw propeller detection device, for monitor single screw propeller whether into
Enter or leave charging section.The energy receiving coil to match with energy transmitting coil is provided on single screw propeller, to single
Screw propeller carries out wireless charging on the move.
In embodiment, when single screw propeller enters charging section, single screw propeller detection device receives list
The information that screw propeller enters, feeds back to control unit, AC220V is converted by control unit startup power supply module
DC48V is exported to power supply circuit, which is a kind of high frequency pumping device, electric energy can be passed through energy with 20kHz frequencies
Transmitting coil is launched, and is received by the energy receiving coil being arranged on single screw propeller, realizes on the move wireless
Charging, principle are similar with the mobile charging method of high speed photovoltaic highway.When single screw propeller leaves charging section, power supply mould
Block is stopped, and can be damaged to avoid energy transmitting coil zero load.
See Fig. 4, in the control circuit of single screw propeller, including speed governing driving unit, battery, power control unit,
Charhing unit and wireless control receiving unit, speed governing driving unit connect propeller motor, battery and speed governing as power drive
It is connected by power control unit between driving unit, power control unit is for the conversion to voltage and current, and battery is also
Charhing unit is connected, charhing unit is connected with energy receiving coil, high-frequency alternating current is converted into direct current, is filled to lithium battery
Electricity；Wireless control receiving unit is connected with speed governing driving unit, make speed governing driving unit remote wireless control instruction under into
Row startup, the adjusting for stopping or carrying out movable hanging frame speed.
See Fig. 5 to Fig. 6, spray booth includes spray booth cover 15 and several nozzles 21 for being set in spray booth cover, nozzle
21 are located at the front end of nozzle fixed link 25, and spray booth cover is equipped with longitudinal fluting, and groove width is more than coat thickness to be painted, side
Just the disengaging of coat to be painted, fluting are closed by the bristle 26 of solid matter, and the injection direction of nozzle is perpendicular to the spinning to be sprayed hung from above
The bottom of fabric 8, spray booth cover 15 is equipped with accommodating groove 16, is connected to by recovery holes 23 between spray booth cover 15 and accommodating groove 16,
16 bottom of accommodating groove is equipped with recovery pump 24, in 15 space of spray booth cover, can keep higher spray coating liquor mistiness degree, advantageously ensure that
The uniformity of 8 surface spraying of textile fabric, remaining photocatalyst liquid is also recyclable, reduces spillage of material.
See Fig. 7, drying room includes drying room cover 9 and several air-heaters 29 for being set in drying room cover, drying room cover
It is equipped with longitudinal fluting, groove width is more than coat thickness to be painted, facilitates the disengaging of coat to be painted, the bristle slotted by solid matter
26 closings, reduce thermal loss and foreign matter enters.
See Fig. 8, with the straight rail plate 17 in edge, top is equipped with hoisting connecting piece 31, single for the bottom of aluminum alloy rail 20
Screw propeller 3 is connected to by fastener 27 on a section beam slab 13 ' of movable hanging frame 6, and single screw propeller 3 is as shifting
Dynamic hanger is along the tractive force source that ring seal track 20 moves.Idler wheel 14 is arranged in pairs on beam slab 13 ', idler wheel passes through with beam slab
Axis pin 19 is connected, and bearing 18 is equipped between idler wheel and axis pin, and rail plate 17 is clamped in a pair of of idler wheel 14, and movable hanging frame is made to be sealed with annular
Closed orbit keeps opposite sliding.Idler wheel 14 is made of rubber, metal, resin or nylon material, and edge is equipped with indent annulus, interior
Concave ring band is matched with rail plate 17.
See Fig. 9, is nozzle air pipe line configuration schematic diagram of the present invention, sprinkler selection Taiwan RA-200 automatic spray guns, atomization
Air reducing valve one and air reducing valve two, action control air hose are respectively equipped in air pipe line and action control air pipe line
The nearly pneumatic spray gun side on road is equipped with three-way magnetic valve, and three-way magnetic valve is equipped with action control air interface, for realizing to dynamic
Make the open and close control of control gas circuit.The coating that paint pump or diaphragm paint pump provide uniformly is sprayed under the carrying of gas by gun slot
Go out.It is set in the present embodiment, in spray booth there are three spray station, a spray gun is respectively set before and after each station, therefore share 6 sets
Nozzle control piper.
See Figure 10, is the control system schematic diagram of the automatic spraying coating line of textile fabric photocatalyst of the present invention, in control system, Quan Gu
State micro computer is through multiplexed signal sampling device（Have the function of signal condition, isolation amplification, transformation）It is passed with temperature sensor, humidity
Sensor, pressure sensor or flow sensor are connected, and all solid state micro computer is applied through pumping driving circuit connection paint pump or diaphragm
Material pump, all solid state micro computer pass through valve-driving circuit through variable frequency drive connect compressor and recovery pump, all solid state micro computer
Three-way magnetic valve, air reducing valve one and air reducing valve two are connected, all solid state micro computer returns charging control unit signalling,
Control single screw propeller it is on the move do not contact charging, maintain the connection automatic running of whole system.
All solid state micro computer connection LCD display, Wireless Keyboard and wireless mouse, are used for presentation of information and program, instruction
Input and modification.The narrowbands all solid state micro computer connection NB-LOT Internet of Things transceiver, can as a terminal of internet of things,
Realize sending and receiving for whole network equipment information.All solid state micro computer connection WIFI connects in product, USB interface, RS-485 interfaces
One or more are advantageously implemented the communication of teledata.
Temperature, humidity, pressure and the flow signal of all solid state micro computer acquisition paint finishing, the unlatching to compressor and stream
Amount output, the unlatching of paint pump, pneumatic spray gun movement locus controlled, realize photocatalyst liquid on the surface of the workpiece oneself
Dynamic spraying.
See Figure 11, be multi-channel data acquisition device structure principle chart in control system of the present invention, which is
It is sequentially connected and is formed by S R signals access unit, BH signal conversion units, FD amplifying units and embedded type micro-computer QW, 8
After SR signal input units are sent into road signal timesharing, the mould that is exported after BH signal conversion units, FD amplifying units successively
Quasi- signal enters embedded type micro-computer, and embedded type micro-computer is communicated equipped with field-bus interface with controller；The access of SR signals is single
Member connects the data/address bus of embedded type micro-computer by latch one, and BH signal conversion units are connected by latch two and are embedded in
The data/address bus of type micro-computer, FD amplifying units connect the data/address bus of embedded type micro-computer by latch three.
Using being matched by multi-path choice unit and signal condition unit, each channel can connect the multi-channel data acquisition device
Enter multi-signal, the omnipotent input for being, signal can be directly accessed sensor without using transmitter, greatly adapt to existing
The needs of field acquisition.The multi-channel data acquisition device can realize fieldbus function, small, can convenient network consisting node formula
Signal acquiring system.
The controller of the multi-channel data acquisition device has the function of input signal changes and combinations, when such as measuring flow,
A channel measuring pressure can be used, another channel pressure measurement is poor, and other amounts are provided by setting, in addition controller has using a line
Bus temperature sensor testing temperature function, passes through operation measurable flow amount.In the present embodiment, for temperature, humidity, pressure, flow
Picking rate and arithmetic speed can be improved etc. a variety of data, be advantageously implemented the purpose of real-time control.
Certainly, above description is not the limit value to the essential scope of the present invention, and the present invention is also not limited to above-mentioned act
Example, those skilled in the art's variations, modifications, additions or substitutions made in the essential scope of the present invention, should also belong to
Protection scope of the present invention.
Claims (10)
1. the automatic spraying coating line of textile fabric photocatalyst, which is characterized in that including ring seal track, spray booth, drying room and movement
Hanger, the spray booth and drying room are located in one section of region of the below or above of the ring seal track, described
Movable hanging frame is slidably connected with the ring seal track, and the movable hanging frame is equipped with single screw propeller, the movement
Hanger ring seal track continuous operation described in the powered lower edge of the single screw propeller, without other machineries
Transmission mechanism, the ring seal track include minimum one section of charging section, when the single screw propeller traveling to charging
Duan Shi, single screw propeller can realize wireless charging on the move.
2. the automatic spraying coating line of textile fabric photocatalyst according to claim 1, which is characterized in that between the charging section is equipped with
Every at least two energy transmitting coils of setting, the energy transmitting coil is connected with power supply circuit, the power supply circuit connection
One charging control unit；There are one single screw propeller detection device, institutes for setting between at least two energy transmitting coils
State charging control unit sampling and connect the single screw propeller detection device, for monitor single screw propeller whether into
Enter or leave charging section.
3. the automatic spraying coating line of textile fabric photocatalyst according to claim 2, which is characterized in that the single screw propeller
On be provided with the energy receiving coil to match with the energy transmitting coil.
4. the automatic spraying coating line of textile fabric photocatalyst according to claim 3, which is characterized in that the single screw propeller
Control circuit in, including speed governing driving unit, battery, power control unit, charhing unit and wireless control receiving unit, institute
Speed governing driving unit connection propeller motor is stated, passes through power control unit phase between the battery and the speed governing driving unit
Connection, the battery are also connected with charhing unit, and the charhing unit is connected with the energy receiving coil；The wireless control
Receiving unit is connected with the speed governing driving unit, and the speed governing driving unit is made to be opened under remote wireless control instruction
Dynamic, stopping or the adjusting of speed.
5. the automatic spraying coating line of textile fabric photocatalyst according to claim 1, which is characterized in that the ring seal track
The rail plate that bottom has edge straight, the track ontology are hot-rolled steel section, aluminium alloy extrusions or are formed by stainless steel welded steel.
6. the automatic spraying coating line of textile fabric photocatalyst according to claim 1, which is characterized in that the spray booth includes spraying
Several nozzles that room is covered and is set in spray booth cover, the spray booth cover are equipped with longitudinal fluting, and groove width is more than
Coat thickness to be painted, the fluting are closed by the bristle of solid matter, the injection direction of the nozzle perpendicular to the coat to be painted hung from above,
The bottom of the spray booth cover is equipped with accommodating groove, and the storage trench bottom is equipped with again sharp for recycling the photo-catalytic coating fallen
Storage pumps.
7. the automatic spraying coating line of textile fabric photocatalyst according to claim 1, which is characterized in that the drying room includes drying
Several drying wind turbines that room is covered and is set in drying room cover, the drying room cover are equipped with longitudinal fluting, groove width
More than coat thickness to be painted, the fluting is closed by the bristle of solid matter.
8. the automatic spraying coating line of textile fabric photocatalyst according to claim 1, which is characterized in that the movable hanging frame includes beam
Plate and idler wheel, the beam slab are multi-segmental chain structure, and adjacent segment is connected by hinge, has been arranged in pairs on the beam slab
Idler wheel, the idler wheel are connected with the beam slab by axis pin, and bearing, a pair of of idler wheel clamping are equipped between the idler wheel and axis pin
The rail plate makes the movable hanging frame keep opposite sliding with the ring seal track.
9. the automatic spraying coating line of textile fabric photocatalyst according to claim 8, which is characterized in that the idler wheel is rubber, gold
Category, resin or nylon material are made, and edge is equipped with indent annulus, and the indent annulus is matched with the rail plate.
10. the application method of the automatic spraying coating line of textile fabric photocatalyst, which is characterized in that coat to be painted is upper ring seal track
Material position is introduced into the spray booth under the traction of the movable hanging frame by being manually fixed on movable hanging frame and is sprayed photocatalyst
Coating controls the spray volume of photo-catalytic coating and the speed of service of movable hanging frame, keeps coat to be painted surface every square centimeter uniform
Adhere to 0.01 ~ 0.02 gram of photo-catalytic coating, be then departed from spray booth and dried into the drying room, dries indoor temperature 45
~ 55 DEG C, spray residence time in drying room determines according to its own volume and surface area, spray leave drying room it
Before, moisture content should be less than 7%, and whole process is worked continuously by the pipeline system of procedure auto-control or wireless remotely-controlled realization, spray
The product after photocatalyst is applied to store up after cooling, arrangement, packaging.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810520007.4A CN108486792A (en) | 2018-05-28 | 2018-05-28 | The automatic spraying coating line of textile fabric photocatalyst and its application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810520007.4A CN108486792A (en) | 2018-05-28 | 2018-05-28 | The automatic spraying coating line of textile fabric photocatalyst and its application method |
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| CN108486792A true CN108486792A (en) | 2018-09-04 |
Family
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| CN111557500A (en) * | 2020-05-18 | 2020-08-21 | 安徽沃伦科技有限公司 | Three-dimensional ventilative filter core repeatedly used gauze mask of replacing |
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