CN108477782B - A fully automatic bead stringing machine - Google Patents
A fully automatic bead stringing machine Download PDFInfo
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- CN108477782B CN108477782B CN201810568684.3A CN201810568684A CN108477782B CN 108477782 B CN108477782 B CN 108477782B CN 201810568684 A CN201810568684 A CN 201810568684A CN 108477782 B CN108477782 B CN 108477782B
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- 239000011324 bead Substances 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000005491 wire drawing Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 210000004907 gland Anatomy 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 8
- 239000011049 pearl Substances 0.000 claims 5
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract description 23
- 238000003825 pressing Methods 0.000 abstract description 23
- 238000010586 diagram Methods 0.000 description 13
- 125000006850 spacer group Chemical group 0.000 description 13
- 230000006872 improvement Effects 0.000 description 6
- 238000002789 length control Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44C—PERSONAL ADORNMENTS, e.g. JEWELLERY; COINS
- A44C27/00—Making jewellery or other personal adornments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
本发明提供了一种全自动串珠机,包括排列送料结构、送丝结构和串珠结构;排列送料结构包括震动排队分选组件、下工序接收槽;送丝结构包括送丝支架,卷盘、供丝机构和压珠机构,供丝机构设有咬丝辊层、主动辊层、拉丝辊层;串珠结构包括相互配合的左合盖组件、右合盖组件,左合盖组件包括多个呈一列排列的左牵引块、多个左垫块、多个左导向块,多个左压块,右合盖组件包括多个呈一列排列的右牵引块、多个右垫块、多个右导向块,多个右压块。本发明实现了全自动串珠,散乱的珠子从排列送料结构排出进入串珠结构中,然后从送丝结构中引出的引线也进入串珠结构中沿着穿线通道运动,从而实现了串珠,自动化程度高,串珠效率高。
The invention provides a fully automatic bead stringing machine, which includes an arrangement feeding structure, a wire feeding structure and a bead stringing structure; the arrangement feeding structure includes a vibration queuing and sorting assembly, and a receiving tank for the next process; the wire feeding structure includes a wire feeding bracket, a reel, a feeding The wire mechanism and bead pressing mechanism, the wire supply mechanism is equipped with a nip roller layer, a driving roller layer, and a wire drawing roller layer; the beading structure includes a left cover assembly and a right cover assembly that cooperate with each other, and the left cover assembly includes a plurality of them in a row Arranged left traction blocks, multiple left pads, multiple left guide blocks, multiple left pressure blocks, and right closing cover assembly includes multiple right traction blocks, multiple right pads, and multiple right guide blocks arranged in a row , multiple right briquetting blocks. The present invention realizes fully automatic beading, and scattered beads are discharged from the arrangement feeding structure into the beading structure, and then the lead wire drawn from the wire feeding structure also enters the beading structure and moves along the threading channel, thereby realizing beading, with a high degree of automation, High beading efficiency.
Description
技术领域technical field
本发明涉及串珠机械用具技术领域,尤其涉及一种全自动串珠机。The invention relates to the technical field of bead stringing mechanical appliances, in particular to an automatic bead stringing machine.
背景技术Background technique
在饰品加工中,经常需要将多个珠子串接在一起,现有的一般采用人工手动串珠的方式,若遇到带有尖角的珠子,例如钻石型的珠子时,工人在串珠的过程中不仅拿取该种珠子不方便,同时手指较易划伤,在串珠的过程中,需要将引线穿过珠子上的通孔中,引线的材质可以为尼龙,细钢丝等,细钢丝的引线也较易划伤手指,因此现有的串珠方式不仅生产效率低,且工人加工时的操作安全性不高,虽然目前已经出现了一种适用于排珠的排列送料结构,即申请号为201610761578.8的中国专利申请,但其仅能实现对串珠的排序,因此本发明在此基础上做出改进,需要研制一款可以自动送线、自动将引线穿过串珠的全自动串珠机。In jewelry processing, it is often necessary to string multiple beads together. The existing method generally uses manual beading. If beads with sharp corners, such as diamond-shaped beads, are encountered, the worker will Not only is it inconvenient to take this kind of beads, but also your fingers are easy to scratch. In the process of beading, you need to pass the lead wire through the through hole on the bead. The material of the lead wire can be nylon, fine steel wire, etc. The lead wire of the fine steel wire is also It is easy to scratch fingers, so the existing beading method not only has low production efficiency, but also has low operational safety for workers. Although there has been an arrangement and feeding structure suitable for rowing beads, that is, the application number is 201610761578.8 Chinese patent application, but it can only realize the sorting to beading, so the present invention makes improvement on this basis, needs to develop a full-automatic beading machine that can feed wire automatically, lead wire is passed through beading automatically.
发明内容Contents of the invention
本发明提供了一种全自动串珠机,该机可以实现自动排珠、自动送丝、自动串珠,大幅度提高串珠效率。The invention provides a fully automatic bead stringing machine, which can realize automatic bead row, automatic wire feeding, and automatic bead stringing, and greatly improve the bead stringing efficiency.
本发明所采用的技术方案是,一种全自动串珠机,包括排列送料结构、送丝结构和串珠结构;所述的排列送料结构包括震动排队分选组件、串珠导向组件、送珠长度控制组件、串珠横向推送组件、串珠纵向推送组件、下工序接收槽;所述的送丝结构包括送丝支架,所述的送丝支架上分别设有卷盘、供丝机构、压珠机构、送丝第一气缸和送丝第二气缸;所述的卷盘为多层卷盘,所述的供丝机构设于所述的卷盘的前侧,所述的供丝机构包括呈L型设置的供丝安装板和引线板,所述的引线板上设有多个引线珠,所述的多个引线珠呈L型分布,所述的压珠机构设置在所述的供丝机构的一侧,所述的压珠机构包括压珠安装板,所述的送丝第一气缸和送丝第二气缸分别设置在所述的送丝支架的两端,在所述的送丝第一气缸与所述的供丝机构之间设有第一滑板,在所述的送丝第二气缸与所述的压珠机构之间设有第二滑板,所述的第一滑板和第二滑板的长度方向的两侧分别设有第一滑槽和第二滑槽,所述的第一滑槽和第二滑槽固定设置在所述的送丝支架上,所述的送丝第一气缸的输出轴与所述的第一滑板相连,所述的送丝第二气缸的输出轴与所述的第二滑板相连,所述的供丝安装板与所述的第一滑板固定相连,所述的压珠安装板与所述的第二滑板固定相连;在所述的供丝安装板的下端所对应的第一滑板的端部设有第一长槽,所述的压珠安装板的下端所对应的第二滑板的端部设有第二长槽,所述的送丝支架上设有通槽,所述的通槽位于所述的第一长槽和第二长槽的下方,所述的供丝安装板的下端穿过所述的第一长槽和通槽后设有送丝组件,所述的压珠安装板的下端穿过所述的第二长槽和通槽后设有压盖;所述的压珠安装板上设有送丝第三气缸,所述的送丝第三气缸带动所述的压盖上下往复运动;所述的送丝组件包括驱动电机、安装架,所述的供丝安装板上设有送丝第四气缸,所述的送丝第四气缸的输出轴与所述的安装架相连带动所述的送丝组件上下往复运动;所述的安装架中设有U型腔,所述的U型腔中从上到下依次设置咬丝辊层、主动辊层、拉丝辊层,所述的咬丝辊层、主动辊层、拉丝辊层分别包括多个咬丝辊、主动辊和拉丝辊;所述的驱动电机与所述的主动辊相连,所述的主动辊与所述的咬丝辊、拉丝辊通过齿轮相连,所述的安装架的底部还设有多个送丝导向块,所述的送丝导向块中设有导向孔;所述的串珠结构,包括串珠支架、串珠第一气缸、串珠第二气缸、串珠第三气缸、串珠第四气缸及串珠第五气缸,所述的串珠支架上设有相互配合的左合盖组件、右合盖组件,所述的左合盖组件包括多个呈一列排列的左牵引块、多个左垫块、多个左导向块、多个左压块,所述的右合盖组件包括多个呈一列排列的右牵引块、多个右垫块、多个右导向块、多个右压块;多个左牵引块和多个右牵引块分别通过左拉杆和右拉杆串联为一列后与所述的串珠第一气缸相连,多个左垫块和多个右垫块分别通过左压簧和右压簧串联为一列后与所述的串珠第一气缸相连,多个左导向块固连为一列后与所述的串珠第二气缸相连,所述的多个右导向块固连为一列后与所述的串珠第三气缸相连,多个左压块固连为一列后与所述的串珠第四气缸相连,多个右压块固连为一列后与所述的串珠第五气缸相连;所述的左垫块设置在左牵引块上侧且与所述的左牵引块固连,所述的右垫块设置在右牵引块上侧且与所述的右牵引块固连,在所述的左垫块和右垫块相邻一侧的上端分别设有用于支撑珠子的左卡槽和右卡槽,所述的左导向块、右导向块分别位于所述的左垫块、右垫块上侧,所述的左导向块与右导向块相邻一侧的端面上分别设有弧形左引线槽和右引线槽,所述的左引线槽和右引线槽闭合后形成的穿线通道供串珠用的引线通过,在所述的左导向块中设有切割杆,所述的切割杆可沿串珠支架长度方向往复运动,其端部在切割时容置在所述的穿线通道中;所述的右导向块中设有与所述的切割杆的端部位置相对应的排料孔;所述的左压块和右压块的相邻一侧的下端分别设有左压槽和右压槽。The technical solution adopted in the present invention is a fully automatic bead stringing machine, including an arrangement feeding structure, a wire feeding structure and a bead stringing structure; , the beaded horizontal push assembly, the beaded vertical push assembly, the next process receiving groove; the wire feeding structure includes a wire feeding bracket, and the wire feeding bracket is respectively provided with a reel, a wire feeding mechanism, a bead pressing mechanism, a wire feeding The first cylinder and the second cylinder for wire feeding; the reel is a multi-layer reel, the wire feeding mechanism is arranged on the front side of the reel, and the wire feeding mechanism includes an L-shaped A wire supply installation plate and a lead plate, the lead plate is provided with a plurality of lead beads, the plurality of lead beads are distributed in an L shape, and the bead pressing mechanism is arranged on one side of the wire supply mechanism , the bead-pressing mechanism includes a bead-pressing mounting plate, the first wire-feeding cylinder and the second wire-feeding cylinder are respectively arranged at both ends of the wire-feeding bracket, between the first wire-feeding cylinder and the second wire-feeding cylinder A first slide plate is set between the wire feeding mechanism, a second slide plate is set between the second wire feeding cylinder and the ball pressing mechanism, and the length of the first slide plate and the second slide plate is The first chute and the second chute are respectively provided on both sides of the direction, and the first chute and the second chute are fixedly arranged on the wire feeding bracket, and the output of the first wire feeding cylinder The shaft is connected with the first slide plate, the output shaft of the second wire feeding cylinder is connected with the second slide plate, the wire feeding installation plate is fixedly connected with the first slide plate, and the The bead-pressing mounting plate is fixedly connected with the second slide plate; the end of the first slide plate corresponding to the lower end of the wire-feeding mounting plate is provided with a first long groove, and the lower end of the bead-pressing mounting plate is provided with a The end of the corresponding second slide plate is provided with a second long groove, and the wire feeding bracket is provided with a through groove, and the through groove is located below the first long groove and the second long groove, and the The lower end of the wire feeding installation plate passes through the first long groove and the through groove and is provided with a wire feeding assembly, and the lower end of the described bead pressing installation plate passes through the second long groove and the through groove and is provided with a wire feeding assembly. Gland; the third wire feeding cylinder is provided on the bead mounting plate, and the third wire feeding cylinder drives the gland to reciprocate up and down; the wire feeding assembly includes a driving motor and a mounting frame, The fourth wire feeding cylinder is arranged on the wire feeding mounting plate, the output shaft of the fourth wire feeding cylinder is connected with the mounting frame to drive the wire feeding assembly to reciprocate up and down; the mounting frame A U-shaped cavity is provided in the cavity, and a nip roll layer, a driving roll layer, and a wire-drawing roll layer are sequentially arranged in the U-shaped cavity from top to bottom, and the nip roll layer, the driving roll layer, and the wire-drawing roll layer respectively include A plurality of nip rollers, driving rollers and wire drawing rollers; the drive motor is connected to the driving rollers, the driving roller is connected to the nip rollers and wire drawing rollers through gears, and the mounting frame The bottom is also provided with a plurality of wire feeding guide blocks, and guide holes are arranged in the wire feeding guide blocks; the beaded structure includes a beaded bracket, a beaded first cylinder, a beaded second cylinder, a beaded third cylinder, a beaded The fourth cylinder and the fifth cylinder of beading, the beading bracket is provided with mutually matched left Closing assembly, right closing assembly, described left closing assembly comprises a plurality of left traction blocks arranged in a row, a plurality of left pads, a plurality of left guiding blocks, a plurality of left pressing blocks, the described right closing The cover assembly includes a plurality of right traction blocks arranged in a row, a plurality of right cushion blocks, a plurality of right guide blocks, and a plurality of right pressure blocks; a plurality of left traction blocks and a plurality of right traction blocks are connected in series through a left pull rod and a right pull rod respectively Link to each other with the first cylinder of beading after being a row, a plurality of left pads and a plurality of right pads are respectively connected in series with the first cylinder of beads through left clip springs and right clip springs, and a plurality of left pads The guide blocks are fixedly connected in a row and then connected to the second beaded cylinder, the plurality of right guide blocks are fixed in a row and then connected to the third beaded cylinder, and the plurality of left pressure blocks are fixed in a row. It is connected with the fourth beaded cylinder, and a plurality of right pressure blocks are fixedly connected in a row and then connected with the fifth beaded cylinder; the left pad is arranged on the upper side of the left traction block and is connected with the left traction block The block is fixedly connected, the right block is arranged on the upper side of the right traction block and is fixedly connected with the right traction block, and the upper ends of the adjacent sides of the left block and the right block are respectively provided with supporting The left card slot and the right card slot of the beads, the left guide block and the right guide block are respectively located on the upper side of the left pad and the right pad, and the side adjacent to the left guide block and the right guide block The end face is respectively provided with an arc-shaped left lead groove and a right lead groove, and the threading channel formed after the left lead groove and the right lead groove are closed is used for the lead wire for beading to pass through, and a cutting rod is arranged in the left guide block , the cutting rod can reciprocate along the length direction of the beaded bracket, and its end is accommodated in the threading channel when cutting; the right guide block is provided with the end position of the cutting rod Corresponding discharge holes; the lower ends of the adjacent sides of the left press block and the right press block are respectively provided with a left pressure groove and a right pressure groove.
采用以上技术方案后,本发明与现有技术相比具有以下优点:After adopting the above technical scheme, the present invention has the following advantages compared with the prior art:
本发明实现了全自动串珠,散乱的珠子从排列送料结构排出进入串珠结构中,然后从送丝结构中引出的引线也进入串珠结构中,并沿着串珠结构中的穿线通道运动,在引线运动过程中会经过珠子上的通孔,从而实现了串珠,自动化程度高,串珠效率高。The invention realizes fully automatic bead stringing, and the scattered beads are discharged from the arrangement feeding structure into the bead stringing structure, and then the lead wire drawn from the wire feeding structure also enters the bead stringing structure, and moves along the threading channel in the bead stringing structure, and the lead wire moves During the process, it will pass through the through hole on the beads, thereby realizing the beading, with high automation and high beading efficiency.
作为改进,所述的导向孔为锥形,锥形直径较大的一端靠近所述的安装架的底部,便于引线通过。As an improvement, the guide hole is tapered, and the end of the taper with a larger diameter is close to the bottom of the mounting frame, which facilitates the passage of lead wires.
作为改进,所述的拉丝辊的外圆周上设有一圈校直槽,便于使弯曲的引线变的平顺为下一步串珠做准备。As an improvement, a circle of straightening grooves is provided on the outer circumference of the wire-drawing roller, so as to make the bent lead wires smooth and prepare for the next step of beading.
作为改进,所述的左拉杆和右拉杆分别为阶梯形,便于左牵引块和右牵引块运动。As an improvement, the left pull rod and the right pull rod are respectively stepped to facilitate the movement of the left traction block and the right traction block.
作为改进,所述的左垫块靠近左牵引块的一侧设有左连接柱,所述的右垫块靠近所述的右牵引块的一侧设有右连接柱,所述的左垫块与所述的左牵引块通过所述的左连接柱固连,所述的右垫块与所述的右牵引块通过所述的右连接柱固连,连接方式简单、稳固。As an improvement, the side of the left pad close to the left traction block is provided with a left connecting column, the side of the right pad close to the right traction block is provided with a right connecting column, and the left pad is provided with a right connecting column It is fixedly connected with the left traction block through the left connecting column, and the right cushion block is fixedly connected with the right traction block through the right connecting column, and the connection method is simple and stable.
作为改进,所述的左连接柱和右连接柱上分别设有左销孔和右销孔,所述的左牵引块和右牵引块中分别设有左销钉和右销钉,所述的左销钉、右销钉分别插接在所述的左销孔和右销孔中,连接结构简单、稳固。As an improvement, the left pin hole and the right pin hole are respectively provided on the left connecting column and the right connecting column, the left pin and the right pin are respectively provided in the left traction block and the right traction block, and the left pin and the right pins are respectively plugged into the left pin hole and the right pin hole, and the connection structure is simple and stable.
附图说明Description of drawings
图1为全自动串珠机整体结构示意图Figure 1 is a schematic diagram of the overall structure of the automatic bead stringing machine
图2为送丝结构示意图Figure 2 is a schematic diagram of the wire feeding structure
图3为A处局部放大示意图Figure 3 is a partial enlarged schematic diagram of A
图4为送丝组件局部放大示意图Figure 4 is a partial enlarged schematic diagram of the wire feeding assembly
图5为串珠结构示意图Figure 5 is a schematic diagram of the bead structure
图6为B处局部放大示意图Figure 6 is a partial enlarged schematic diagram of B
图7为串珠过程示意图Figure 7 is a schematic diagram of the beading process
图8为左合盖组件示意图Figure 8 is a schematic diagram of the left cover assembly
图9为左导向块结构示意图Figure 9 is a schematic diagram of the structure of the left guide block
图10为右合盖组件示意图Figure 10 is a schematic diagram of the right cover assembly
图11为右导向块结构示意图Figure 11 is a schematic diagram of the structure of the right guide block
图12为右垫块结构示意图Figure 12 is a schematic diagram of the structure of the right pad
图13为右拉杆结构示意图Figure 13 is a schematic diagram of the structure of the right tie rod
图14为供丝安装板下端局部放大图Figure 14 is a partial enlarged view of the lower end of the wire feeding installation plate
图中所示,1、排列送料结构,101、震动排队分选组件,2、送丝结构,21、送丝支架,22、卷盘,23、供丝安装板,231、第一限位槽,232、第一限位盖,24、引线板,25、引线珠,26、送丝第一气缸,27、送丝第二气缸,28、第一滑板,29、第二滑板,210、第二滑槽, 211、送丝组件,2111、咬丝辊,2112、主动辊,2113、拉丝辊,2114、驱动电机,2115、送丝导向块,212、压盖,213、引线,214、送丝第三气缸,215、送丝第四气缸,2151、送丝第四气缸的输出轴,216、压珠安装板,3、串珠结构,31、串珠支架,32、左合盖组件,321、左牵引块,322、左垫块,323、左导向块,324、左压块,325、左引线槽,326、切割杆,327、活动板,328、左导向板,33、右合盖组件,331、右牵引块、332、右垫块,3321、右卡槽,3322、右连接柱,333、右导向块,334、右压块,335、右压簧,336、右拉杆,337、右引线槽,338、排料孔,339、右连接板,3310、右导向板,34、串珠第一气缸,35、串珠第二气缸,36、串珠第三气缸,37、串珠第四气缸,38、串珠第五气缸,39、串珠第六气缸,310、串珠第七气缸,4、珠子。As shown in the figure, 1. Arrangement feeding structure, 101. Vibration queuing and sorting components, 2. Wire feeding structure, 21. Wire feeding bracket, 22. Reel, 23. Wire feeding installation plate, 231, First limit slot , 232, the first limit cover, 24, the lead plate, 25, the lead bead, 26, the first wire feeding cylinder, 27, the second wire feeding cylinder, 28, the first slide plate, 29, the second slide plate, 210, the first Two chute, 211, wire feeding assembly, 2111, wire nip roller, 2112, driving roller, 2113, wire drawing roller, 2114, driving motor, 2115, wire feeding guide block, 212, gland, 213, lead wire, 214, feeding The third wire cylinder, 215, the fourth wire feeding cylinder, 2151, the output shaft of the fourth wire feeding cylinder, 216, the bead mounting plate, 3, the bead structure, 31, the bead support, 32, the left cover assembly, 321, Left traction block, 322, left cushion block, 323, left guide block, 324, left pressure block, 325, left lead groove, 326, cutting rod, 327, movable plate, 328, left guide plate, 33, right closing cover assembly , 331, right traction block, 332, right cushion block, 3321, right card slot, 3322, right connecting column, 333, right guide block, 334, right pressure block, 335, right stage clip, 336, right pull rod, 337, Right lead groove, 338, discharge hole, 339, right connecting plate, 3310, right guide plate, 34, the first cylinder of beading, 35, the second cylinder of beading, 36, the third cylinder of beading, 37, the fourth cylinder of beading, 38, the fifth cylinder of beads, 39, the sixth cylinder of beads, 310, the seventh cylinder of beads, 4, beads.
具体实施方式Detailed ways
如图1所示,一种全自动串珠机包括排列送料结构1、送丝结构2和串珠结构3;排列送料结构1包括震动排队分选组件101、串珠导向组件、送珠长度控制组件、串珠横向推送组件、串珠纵向推送组件、下工序接收槽;震动排队分选组件101包括震动盘主机、输送槽;串珠导向组件包括导向槽;送珠长度控制组件包括长度控制推送电磁铁、长度控制连接杆和长度控制推送滑块槽;串珠横向推送组件包括横向推送气缸,串珠纵向推送组件包括纵向推送气缸,多个散乱的珠子经过排列送料结构后,被排列成一列位于下工序接收槽中,从下工序接收槽排出的珠子4将进入串珠结构3中。As shown in Figure 1, a fully automatic bead stringing machine includes an arrangement feeding structure 1, a wire feeding structure 2 and a beading structure 3; Horizontal pushing component, beaded vertical pushing component, next process receiving trough; vibration queuing and sorting component 101 includes vibrating disc host and conveying trough; beaded guiding component includes guiding trough; bead sending length control component includes length control push electromagnet, length control connection The rod and the length control the push slider groove; the beaded horizontal push assembly includes a horizontal push cylinder, and the beaded vertical push assembly includes a longitudinal push cylinder. After a number of scattered beads are arranged in a row through the feeding structure, they are arranged in a row in the receiving tank of the next process, from The beads 4 discharged from the receiving tank in the next process will enter the beaded structure 3 .
如图2、图3、图4和图14所示,送丝结构2包括送丝支架21,送丝支架21上分别设有卷盘22、供丝机构、压珠机构、送丝第一气缸和送丝第二气缸;卷盘为多层卷盘,供丝机构设于卷盘的前侧,供丝机构包括呈L型设置的供丝安装板23和引线板24,引线板24上设有多个引线珠25,多个引线珠25呈L型分布,压珠机构设置在供丝机构的一侧,压珠机构包括压珠安装板216,送丝第一气缸26和送丝第二气缸27分别设置在送丝支架21的两端,在送丝第一气缸26与供丝机构之间设有第一滑板28,在送丝第二气缸27与压珠机构之间设有第二滑板29,第一滑板28和第二滑板29的长度方向的两侧分别设有第一滑槽和第二滑槽210,第一滑槽和第二滑槽210固定设置在送丝支架21上,送丝第一气缸26的输出轴与第一滑板相连,送丝第二气缸27的输出轴与第二滑板29相连,供丝安装板23与第一滑板28固定相连,压珠安装板216与第二滑板29固定相连;在供丝安装板23的下端所对应的第一滑板28的端部设有第一长槽,压珠安装板216的下端所对应的第二滑板的端部设有第二长槽,送丝支架21上设有通槽,通槽位于第一长槽和第二长槽的下方,供丝安装板23的下端穿过第一长槽和通槽后设有送丝组件211,压珠安装板216的下端穿过第二长槽和通槽后设有压盖212,212压盖为多个;压珠安装板216上设有送丝第三气缸214,送丝第三气缸214带动压盖212上下往复运动;送丝组件211包括驱动电机2114、安装架,供丝安装板上设有送丝第四气缸215,送丝第四气缸215的输出轴与安装架相连带动送丝组件211上下往复运动;安装架中设有U型腔,U型腔中从上到下依次设置咬丝辊层、主动辊层、拉丝辊层,咬丝辊层、主动辊层、拉丝辊层分别包括多个咬丝辊2111、主动辊2112和拉丝辊;驱动电机2114与主动辊2112相连,主动辊2112与咬丝辊2111、拉丝辊2113通过齿轮相连,驱动电机2114带动主动辊2112转动,主动辊2112再分别带动咬丝辊 2111、拉丝辊 2113转动,在安装架的底部还设有多个送丝导向块2115,送丝导向块2115中设有导向孔,导向孔为锥形,锥形直径较大的一端靠近安装架的底部。第一滑槽和第二滑槽210的横截面为“7”型,引线珠25为圆柱型,在圆柱的外圆周面上设有一圈用于引线的凹槽,拉丝辊2113的外圆周上设有一圈校直槽,供丝安装板23的下端和压珠安装板216的下端分别设有第一限位槽231和第二限位槽,第一限位槽231和第二限位槽上分别设有第一限位盖232和第二限位盖,第一限位槽231和第一限位盖232之间形成第一通道,第一通道供送丝第四气缸的输出轴2151穿过,第二限位槽和第二限位盖之间形成第二通道,第二通道供送丝第三气缸的输出轴穿过。As shown in Figure 2, Figure 3, Figure 4 and Figure 14, the wire feeding structure 2 includes a wire feeding bracket 21, and the wire feeding bracket 21 is respectively provided with a reel 22, a wire feeding mechanism, a bead pressing mechanism, and a first wire feeding cylinder and the second cylinder for feeding wire; the reel is a multi-layer reel, and the wire feeding mechanism is arranged on the front side of the reel, and the wire feeding mechanism includes a wire feeding installation plate 23 and a lead plate 24 arranged in an L shape, and the lead plate 24 is provided with There are multiple wire beads 25, and the multiple wire beads 25 are distributed in an L shape. The bead pressing mechanism is arranged on one side of the wire feeding mechanism. The bead pressing mechanism includes a bead pressing mounting plate 216, a first wire feeding cylinder 26 and a second wire feeding mechanism. Cylinders 27 are arranged at both ends of the wire feeding bracket 21 respectively, a first slide plate 28 is provided between the first wire feeding cylinder 26 and the wire feeding mechanism, and a second sliding plate 28 is arranged between the second wire feeding cylinder 27 and the bead pressing mechanism. Sliding plate 29, the first sliding groove and the second sliding groove 210 are respectively provided on both sides of the length direction of the first sliding plate 28 and the second sliding plate 29, and the first sliding groove and the second sliding groove 210 are fixedly arranged on the wire feeding bracket 21 , the output shaft of the first wire feeding cylinder 26 is connected to the first slide plate, the output shaft of the second wire feeding cylinder 27 is connected to the second slide plate 29, the wire supply mounting plate 23 is fixedly connected to the first slide plate 28, and the bead mounting plate 216 It is fixedly connected with the second slide plate 29; the end of the first slide plate 28 corresponding to the lower end of the silk supply mounting plate 23 is provided with a first long groove, and the end of the second slide plate corresponding to the lower end of the bead mounting plate 216 is provided with a There is a second long slot, and a through slot is provided on the wire feeding bracket 21, and the through slot is located below the first long slot and the second long slot, and the lower end of the wire supply mounting plate 23 is provided after passing through the first long slot and the through slot. The wire feeding assembly 211, the lower end of the bead mounting plate 216 passes through the second long groove and the through groove and is provided with glands 212, and there are multiple glands 212; the bead mounting plate 216 is provided with a third wire feeding cylinder 214, The third wire feeding cylinder 214 drives the gland 212 to reciprocate up and down; the wire feeding assembly 211 includes a drive motor 2114, a mounting frame, a fourth wire feeding cylinder 215 is arranged on the wire feeding mounting plate, and the output shaft of the fourth wire feeding cylinder 215 is connected to the The mounting frame is connected to drive the wire feeding assembly 211 to reciprocate up and down; a U-shaped cavity is arranged in the mounting frame, and a nip roller layer, a driving roller layer, a wire drawing roller layer, a nip roller layer, and a driving roller layer are arranged in the U-shaped cavity in sequence from top to bottom. The roller layer and the drawing roller layer respectively include a plurality of nip rollers 2111, driving rollers 2112 and drawing rollers; the drive motor 2114 is connected with the driving roller 2112, the driving roller 2112 is connected with the nip roller 2111 and the drawing roller 2113 through gears, and the driving motor 2114 Drive the driving roller 2112 to rotate, and the driving roller 2112 drives the nip roller 2111 and the wire drawing roller 2113 to rotate respectively. A plurality of wire feeding guide blocks 2115 are also provided at the bottom of the mounting frame. Guide holes are provided in the wire feeding guide blocks 2115 to guide The hole is tapered with the larger diameter end of the taper near the bottom of the mount. The cross-section of the first chute and the second chute 210 is "7" type, and the lead ball 25 is cylindrical, and a circle of grooves for the lead wire is provided on the outer peripheral surface of the cylinder. On the outer circumference of the drawing roller 2113 There is a circle of straightening grooves, and the lower end of the wire feeding mounting plate 23 and the lower end of the bead mounting plate 216 are respectively provided with a first limiting groove 231 and a second limiting groove, and the first limiting groove 231 and the second limiting groove The first limit cover 232 and the second limit cover are respectively provided on the top, and the first channel is formed between the first limit groove 231 and the first limit cover 232, and the first channel is used for the output shaft 2151 of the fourth cylinder of wire feeding. A second channel is formed between the second limiting slot and the second limiting cover, and the second channel is used for the output shaft of the third wire feeding cylinder to pass through.
送丝结构的工作过程为:卷盘22上设有多个引线卷,从每个引线卷引出一根引线213,引线213为细钢丝材质,引线先经过引线珠25定位固定后,再经过通槽引入至咬丝辊层,缠绕在咬丝辊 2111上,在缠绕引线时,相邻两条引线缠绕的咬丝辊 之间的咬丝辊 上无引线缠绕,也就是多个咬丝辊 2111间隔缠绕有引线213,未缠绕引线的咬丝辊 用于压紧与其相邻的咬丝辊 上的引线,使引线213更加紧密的缠绕在咬丝辊 上,引线的端部经咬丝辊 层后进入拉丝辊 层,在每个拉丝辊 2113上设有校直槽,校直槽可以使弯曲的引线变的较为顺直,引线通过相邻两个拉丝辊 之间的校直槽后向下引出进入送丝导向块2115,从送丝导向块中的导向孔中穿出。The working process of the wire feeding structure is as follows: the reel 22 is provided with a plurality of lead coils, and a lead wire 213 is drawn from each lead wire coil. The lead wire 213 is made of fine steel wire. The groove is introduced into the nip roller layer and wound on the nip roller 2111. When winding the lead wire, there is no lead wire winding on the nip roller between the nip rollers wound by two adjacent lead wires, that is, multiple nip rollers 2111 There are lead wires 213 wound at intervals, and the nip rollers that are not wrapped with lead wires are used to press the lead wires on the nip rollers adjacent to it, so that the lead wires 213 are more tightly wound on the nip rollers, and the ends of the lead wires pass through the nip roller layer After entering the wire drawing roller layer, there is a straightening groove on each wire drawing roller 2113. The straightening groove can make the bent lead wire become more straight, and the lead wire passes through the straightening groove between two adjacent wire drawing rollers and then goes downward Lead out and enter the wire feeding guide block 2115, and pass through the guide hole in the wire feeding guide block.
如图5至13所示,串珠结构3包括串珠支架31、串珠第一气缸34、串珠第二气缸35、串珠第三气缸36、串珠第四气缸37及串珠第五气缸38,串珠支架31上设有相互配合的左合盖组件32、右合盖组件33,左合盖组件32包括多个呈一列排列的左牵引块321、多个左垫块322、多个左导向块323、多个左压块324,右合盖组件33包括多个呈一列排列的右牵引块331、多个右垫块332、多个右导向块333、多个右压块334;多个左牵引块321和多个右牵引块331分别通过左拉杆和右拉杆336串联为一列后与串珠第一气缸34相连,多个左垫块322和多个右垫块332分别通过左压簧和右压簧335串联为一列后与串珠第一气缸34相连,多个左导向块323固连为一列后与串珠第二气缸35相连,多个右导向块333固连为一列后与串珠第三气缸36相连,多个左压块324固连为一列后与串珠第四气缸37相连,多个右压块334固连为一列后与串珠第五气缸38相连;左垫块322设置在左牵引块321上侧且与左牵引块321固连,右垫块332设置在右牵引块331上侧且与右牵引块331固连,在左垫块322和右垫块332相邻的一侧的上端分别设有用于支撑珠子的左卡槽和右卡槽3321,左导向块323、右导向块333分别位于左垫块322、右垫块332上侧,左导向块323与右导向块333相邻一侧的端面上分别设有弧形左引线槽325和右引线槽337,左引线槽和右引线槽闭合后形成的穿线通道供串珠用的引线213通过,在左导向块323中设有切割杆326,切割杆326可沿串珠支架31长度方向往复运动,其端部在切割时容置在穿线通道中进行切割引线;右导向块333中设有与切割杆的端部位置相对应的排料孔338;左压块和右压块的相邻一侧的下端分别设有左压槽和右压槽。左拉杆和右拉杆336分别为阶梯形。多个左导向块、多个右导向块为一体成型,多个左压块和多个右压块分别通过左连接板和右连接板339固连。在切割杆的另一端设有活动板327,切割杆与活动板固连,活动板327的一侧还设有固定架,固定架上设有串珠第六气缸39和串珠第七气缸310,串珠第六气缸和串珠第七气缸驱动活动板327带动切割杆236沿串珠支架的长度方向往复运动。As shown in Figures 5 to 13, the beaded structure 3 comprises a beaded support 31, a beaded first cylinder 34, a beaded second cylinder 35, a beaded third cylinder 36, a beaded fourth cylinder 37 and a beaded fifth cylinder 38, on the beaded support 31 A left cover assembly 32 and a right cover assembly 33 that cooperate with each other are provided. The left cover assembly 32 includes a plurality of left traction blocks 321 arranged in a row, a plurality of left cushion blocks 322, a plurality of left guide blocks 323, a plurality of Left pressing block 324, right closure assembly 33 comprises a plurality of right traction blocks 331 arranged in a row, a plurality of right cushion blocks 332, a plurality of right guide blocks 333, a plurality of right pressing blocks 334; a plurality of left traction blocks 321 and A plurality of right traction blocks 331 are respectively connected in series with the first beaded cylinder 34 through the left pull rod and the right pull rod 336 in series, and the plurality of left spacers 322 and the plurality of right spacers 332 are respectively connected in series through the left compression spring and the right compression spring 335 Link to each other with the first cylinder 34 of beading after being a row, a plurality of left guide blocks 323 are fixedly connected in a row and link to each other with the second cylinder 35 of beading, and a plurality of right guide blocks 333 are fixedly connected in a row and link to each other with the third cylinder 36 of beading. A left briquetting block 324 is fixedly connected as a row and links to each other with the fourth cylinder 37 of beads, and a plurality of right briquetting blocks 334 is fixedly connected as a row and links to each other with the 5th cylinder of beads 38; Fixedly connected with the left traction block 321, the right pad 332 is arranged on the upper side of the right traction block 331 and is fixedly connected with the right traction block 331, and the upper end of the adjacent side of the left pad 322 and the right pad 332 is respectively provided with a The left card slot and the right card slot 3321 supporting the beads, the left guide block 323 and the right guide block 333 are respectively located on the upper side of the left pad 322 and the right pad 332, and the end surface of the left guide block 323 and the right guide block 333 are adjacent to each other. The arc-shaped left lead groove 325 and the right lead groove 337 are respectively arranged on the top. The threading channel formed after the left lead groove and the right lead groove are closed is used for the lead wire 213 for stringing beads to pass through. A cutting rod 326 is provided in the left guide block 323. The rod 326 can reciprocate along the length direction of the beaded bracket 31, and its end is accommodated in the threading passage for cutting the lead wire during cutting; the right guide block 333 is provided with a discharge hole 338 corresponding to the position of the end of the cutting rod; The lower ends of the adjacent sides of the left pressing block and the right pressing block are respectively provided with a left pressing groove and a right pressing groove. The left and right pull rods 336 are respectively stepped. A plurality of left guide blocks and a plurality of right guide blocks are integrally formed, and a plurality of left pressure blocks and a plurality of right pressure blocks are fixedly connected by a left connecting plate and a right connecting plate 339 respectively. The other end of cutting rod is provided with movable plate 327, and cutting rod is fixedly connected with movable plate, and one side of movable plate 327 is also provided with fixed mount, and fixed mount is provided with beaded sixth cylinder 39 and beaded seventh cylinder 310, beaded The sixth cylinder and the beaded seventh cylinder drive the movable plate 327 to drive the cutting rod 236 to reciprocate along the length direction of the beaded bracket.
较佳的,串珠结构还包括设置在左牵引块321下侧的左导向板328和设置在右牵引块331下侧的右导向板3310,左导向板328和右导向板3310上设有滑槽,左牵引块321的下侧和右牵引块331的下侧设有与滑槽相配合的滑块。在左垫块靠近左牵引块的一侧设有左连接柱,右垫块332靠近右牵引块的一侧设有右连接柱3322,左垫块322与左牵引块321通过左连接柱固连,右垫块332与右牵引块331通过右连接柱3322固连。左连接柱和右连接柱3322上分别设有左销孔和右销孔,左牵引块和右牵引块中分别设有左销钉和右销钉,左销钉、右销钉分别插接在左销孔和右销孔中。Preferably, the beaded structure also includes a left guide plate 328 arranged on the lower side of the left traction block 321 and a right guide plate 3310 arranged on the lower side of the right traction block 331, and a chute is provided on the left guide plate 328 and the right guide plate 3310 , The lower side of the left traction block 321 and the lower side of the right traction block 331 are provided with a slide block matched with the chute. The side of the left block near the left traction block is provided with a left connecting column, the side of the right block 332 close to the right traction block is provided with a right connecting column 3322, and the left block 322 and the left traction block 321 are fixedly connected by the left connecting column , the right cushion block 332 is fixedly connected with the right traction block 331 through the right connecting column 3322 . Left connecting post and right connecting post 3322 are provided with left pin hole and right pin hole respectively, left pin and right pin are respectively provided with in left traction block and right traction block, and left pin, right pin are inserted in left pin hole and right pin respectively. in the right pin hole.
如图6和图7所示,串珠结构的工作过程为:在初始状态时,相邻两个左牵引块321之间存在间隙、相邻两个右牵引块331之间存在间隙,也就是说左牵引块和右牵引块分别为非紧密排列,当串珠第一气缸34带动左拉杆和右拉杆336向靠近串珠第一气缸34的方向收缩运动时,位于左拉杆和右拉杆上的左牵引块321和右牵引块331跟随运动,左压簧和右压簧335蓄力,最终使得相邻的两个左牵引块321、相邻两个右牵引块331之间的间隙消失,此时多个左牵引块和多个右牵引块分别紧靠在一起实现紧密排列,由于左垫块322和右垫块332分别与左牵引块321和右牵引块331固连,因此左垫块和右垫块也实现了紧密排列,当左垫块322和右垫块332紧密排列后,左卡槽和右卡槽3321对接在一起形成供珠子4通过的活动通道的底部,然后珠子4从排列送料结构1中下工序接收槽中进入该活动通道的底部,此时相邻两个珠子是紧挨着的,珠子4进入活动通道底部后,位于送丝结构2上的压盖212覆盖在珠子上侧压紧珠子的同时作为活动通道的上部,再然后左压块324和右压块334覆盖在压盖212上,串珠第一气缸释放左拉杆和右拉杆336,此时左压簧和右压簧335分别释放弹力,在弹力的作用下原先紧密排列的多个左垫块322相互分离形成一定的空隙,多个右垫块332相互分离形成一定的空隙,然后左导向块323插入相邻两个左垫块322之间的空隙中,右导向块333分别插入相邻右垫块332之间的空隙中,此时活动通道不再是完整的一条而是一段一段的,每段活动通道中均卡着一个珠子4,多个左牵引块和多个右牵引块分别在左垫块和右垫块的带动下也处于分离状态;当左导向块和右导向块插入空隙后,左引线槽325和右引线槽337合并为穿线通道,送丝机构上的送丝导向块2115压紧在左导向块323和右导向块333上侧,引线从导向孔中穿出进入穿线通道中,然后沿穿线通道的轨迹行走一圈将相邻两个珠子4串接在一起后,切割杆再切断位于穿线通道入口处的引线,为下一次穿线做准备,切出的引线废料从排料孔排出,串接在一起的珠子则排出全自动串珠机,串珠过程完成。As shown in Figures 6 and 7, the working process of the beaded structure is: in the initial state, there is a gap between two adjacent left traction blocks 321, and a gap exists between two adjacent right traction blocks 331, that is to say The left traction block and the right traction block are non-closely arranged respectively. When the beaded first cylinder 34 drives the left tie rod and the right tie rod 336 to shrink and move in a direction close to the beaded first cylinder 34, the left traction block positioned on the left tie rod and the right pull rod will 321 and the right traction block 331 follow the movement, and the left stage clip and the right stage clip 335 accumulate force, finally making the gap between the adjacent two left traction blocks 321 and the adjacent two right traction blocks 331 disappear. The left traction block and a plurality of right traction blocks are respectively close together to realize close arrangement, since the left spacer 322 and the right spacer 332 are fixedly connected with the left traction block 321 and the right traction block 331 respectively, so the left spacer and the right spacer Close arrangement is also realized. When the left spacer 322 and the right spacer 332 are closely arranged, the left card slot and the right card slot 3321 are butted together to form the bottom of the movable channel for the beads 4 to pass through, and then the beads 4 are fed from the arrangement feeding structure 1 The middle and lower process receiving groove enters the bottom of the active channel. At this time, two adjacent beads are next to each other. After the beads 4 enter the bottom of the active channel, the gland 212 located on the wire feeding structure 2 covers the upper side of the beads and presses them. While tightening the beads, it is used as the upper part of the movable channel, and then the left pressing block 324 and the right pressing block 334 are covered on the gland 212, and the first cylinder of the beading releases the left pull rod and the right pull rod 336. At this time, the left clip spring and the right clip spring 335 Respectively release the elastic force, under the action of the elastic force, a plurality of left spacers 322 closely arranged are separated from each other to form a certain space, and a plurality of right spacers 332 are separated from each other to form a certain space, and then the left guide block 323 is inserted into two adjacent left spacers. In the space between the spacers 322, the right guide block 333 is inserted into the space between the adjacent right spacers 332 respectively. At this time, the movable channel is no longer a complete one but section by section. With a bead 4, a plurality of left traction blocks and a plurality of right traction blocks are also in a separated state under the drive of the left pad and the right pad respectively; The right lead wire groove 337 is merged into a threading channel, and the wire feeding guide block 2115 on the wire feeding mechanism is pressed against the upper side of the left guide block 323 and the right guide block 333, and the lead wire passes through the guide hole into the threading channel, and then passes through the threading channel. After the two adjacent beads 4 are connected in series, the cutting rod cuts off the lead wire located at the entrance of the threading channel to prepare for the next threading. The cut lead wire waste is discharged from the discharge hole and connected in series. The beads together are discharged out of the fully automatic bead stringing machine, and the beading process is completed.
本发明中的排列送料结构、送丝结构和串珠结构相互配合实现了全自动串珠,能够大幅度提高串珠效率,降低生产成本,整体结构设计精密。The arrangement and feeding structure, the wire feeding structure and the beading structure in the present invention cooperate with each other to realize fully automatic beading, which can greatly improve the efficiency of beading, reduce the production cost, and the overall structure design is precise.
以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述的实施例所记载的技术方案进行修改,或者对其中各部分技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围。The above embodiments are only used to illustrate the technical solution of the present invention, not to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for each part of the technical features, and These modifications or substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
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