CN108469280A - Mechanical pick-up device formula electronic water meter - Google Patents

Mechanical pick-up device formula electronic water meter Download PDF

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Publication number
CN108469280A
CN108469280A CN201810654236.5A CN201810654236A CN108469280A CN 108469280 A CN108469280 A CN 108469280A CN 201810654236 A CN201810654236 A CN 201810654236A CN 108469280 A CN108469280 A CN 108469280A
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CN
China
Prior art keywords
impeller
water
water meter
box
movement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810654236.5A
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Chinese (zh)
Inventor
姚平壤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING WATER GATE ELECTRONIC CO Ltd
Original Assignee
NANJING WATER GATE ELECTRONIC CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NANJING WATER GATE ELECTRONIC CO Ltd filed Critical NANJING WATER GATE ELECTRONIC CO Ltd
Priority to CN201810654236.5A priority Critical patent/CN108469280A/en
Publication of CN108469280A publication Critical patent/CN108469280A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/05Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
    • G01F1/20Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
    • G01F1/28Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow by drag-force, e.g. vane type or impact flowmeter
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus

Abstract

The present invention is mechanical pick-up device formula electronic water meter, by mechanical base table, and receives magnetic field signal and carries out circuit box two parts composition of computer disposal, the base table is made of the movement of generation water-flow signal and the shell of sealing water channel;Point upper and lower two parts in the circuit box, lower part is the magnetic-tunnel-effect sensor protected by Antimagnetic hood, and top is equipped with the main circuit board of lithium battery, is liquid crystal display on main circuit board top.Advantage:1)Table internal battery can work normally the more than ten years or more;2)It is not encroached on by moist working environment;There is anti-magnetic disturbance simultaneously, prevent illegal dismounting, the functions such as dust protection pollution;3)Movement ensures that accuracy of water meter is not influenced by variation in water pressure, and the sensitive wear-resisting, stabilization of speed of impeller, reading are accurate;4)It using antimagnetic gasket construction, is neither interfered by extraneous high-intensity magnetic field, and internal magnetic field is guided not generate suction-operated to the iron rust in water.

Description

Mechanical pick-up device formula electronic water meter
Technical field
The present invention relates to a kind of mechanical pick-up device formula electronic water meters, belong to the fields of measurement of flow.
Background technology
The rotating speed flow-rate ratio of mechanical water meter and pulsed water meter and direct-reading water meter can only be a fixed ratio, That is the gear ratio of water meter gear set.Critical component-single board computer circuit in electronic water meter, infringement most afraid of water.It is especially ultralow The technology requirement of power consumption is not mentionleted alone into a drop water and causes the discharge current between positive and negative circuit to increase even working environment humidity increases Greatly.Just it is enough that battery is made to exhaust in advance, remote transmitting water meter is allowed to fail;Secondly, the mode of sensor uses magnetic-tunnel-effect pipe at present. Because the signal source of water meter is on the impeller in base table water, and sensor is placed in circuit in circuit box.Water is invaded in order to prevent Evil, is separated by 2 bulkhead walls.The only magnetic field that signal can be transmitted normally is the most reliable.But magnetic field can adsorb the iron rust in water, Block the rotation of impeller;Strong external magnetic field can interfere the work of internal sensor so that water meter cannot be measured normally.
The patent of invention that number of patent application is 201710465324.6 discloses a kind of mechanical pick-up device formula electronic water meter, carries Supply that a kind of low energy consumption, anti-magnetic efficiency be higher, the preferable electronic water meter of sealing performance, however in actual use, because of impeller center Hole is the hollow cavity that an inside diameter is more than lower exit port, since the proportion of mechanical pick-up device formula electronic water meter impeller mitigates To after 1.05 grams/cc, when mechanical pick-up device formula electronic water meter, which is mounted on, to be tested on meter apparatus, valve is opened, and water flows into When water meter inner cavity, impeller center hole only has 1 downward outlet, the residual air in the impeller center hole lighter than water most of Impeller center hole top only can be gathered in;In air, mechanical pick-up device formula electronic water meter impeller total weight only has 5 grams;In water In, mechanical pick-up device formula electronic water meter impeller gravity only has 0.25 gram.When the buoyancy that impeller center hole residual gas generates is more than At 0.25 gram, push water meter turbine to uplink, the lower contacts with stainless steel top cover, in wheel rotation, impeller steel ball can be with Stainless steel top cover generates larger frictional force.Since the size of the residual air volume in impeller center hole changes at random, To which the frictional force that buoyancy generates impeller is also that can not determine, the velocity of rotation of impeller in a fluid is leveraged, is changed The hydrodynamic performance of impeller is become so that wheel rotation rule changes, and causes the metering essence of mechanical pick-up device formula electronic water meter Degree is also unstable;Meanwhile in the mechanical pick-up device formula electronic water meter structure, the magnetic field of the bar magnet generation of impeller insertion, to flowing Water in iron rust suction-operated shielding, what is leaned on is the magnetic guiding cycle installed below impeller, and is found in actual use, is led Magnetosphere reduces the upward magnetic field signal intensity of impeller bar magnet, is unfavorable for effect of the wheel rotation signal for sensor.
Invention content
The present invention provides a kind of mechanical pick-up device formula electronic water meter, purpose aims to solve the problem that present in existing electronic water meter Drawbacks described above, the mechanical pick-up device formula electronic water meter that a kind of wheel speed is stable and wheel rotation signal is interference-free is provided.
Technical solution of the invention:Mechanical pick-up device formula electronic water meter, structure is by mechanical base table, and receives magnetic Field signal and the circuit box two parts composition for carrying out computer disposal, movement and sealing of the base table by generation water-flow signal The shell of water channel forms, and the gland of movement is by the head cover of nonmagnetic metal, the upper press cover of engineering plastics, lower cover composition, movement Valve seat lower part be strainer mouth, valve connects impeller box, and bar magnet is embedded at the top of impeller in impeller box;It is characterized in that, described It is embedding on upper press cover inner hole wall that there are one antimagnetic washers;The impeller is single thimble agate set, the small small steel ball structure of bar magnet, impeller Stabilizer is inlayed in lower end, is set there are two symmetrical gas vent in the position vertical direction below the agate set of impeller;Described Point upper and lower two parts in circuit box, lower part is the magnetic-tunnel-effect sensor protected by Antimagnetic hood, and top is equipped with lithium battery Main circuit board is liquid crystal display on main circuit board top.
Advantages of the present invention:
1)The circuit design of the super low-power consumption of milliampere grade, table internal battery are changed without, and can work normally the more than ten years or more;
2)The structure of circuit box and outlet design, are not encroached on by moist working environment;There is anti-magnetic disturbance simultaneously, it is anti-illegally to tear open It unloads, the functions such as dust protection pollution;
3)The design of movement ensures that accuracy of water meter is not influenced by variation in water pressure, the design of impeller ensure that it is sensitive it is wear-resisting, Stabilization of speed, reading are accurate;Proportion is moved close to the density of water with flow rule;
4)It using antimagnetic gasket design anti-magnetic structure, is neither interfered by extraneous high-intensity magnetic field, and guides internal magnetic field not in water Iron rust generates suction-operated.
Description of the drawings
Attached drawing 1 is the structural schematic diagram of mechanical pick-up device formula electronic water meter.
Attached drawing 2 is the structural schematic diagram of mechanical base table.
Attached drawing 3 is cassette mechanism structure schematic diagram.
Attached drawing 4 is blade wheel structure schematic diagram.
Attached drawing 5 is circuit box structural schematic diagram.
1 in figure it is circuit box, 2 be base table, 3 be 485 bus outlet hoses, 4 is that pvc pipe connects, 5 is clamp nut, 6 is Non-slip mat, 7 be impeller box, 8 be watchcase, 9 be valve seat, 10 be valve, 11 be steel pad, 12 be that be head cover, 12-2 be by gland, 12-1 Upper press cover, 12-3 are lower covers, 13 are impellers, 14 are weepers, 15 are water inlets, 16 are water outlets, 17 are valve seat strainer, 18 It is gasket, 19 be O-ring, 20 be steel ball, 21 be agate set, 22 be thimble, 23 be bar magnet, 24 is magnetic guiding cycle gas vent, 25 It is impeller body, 26 be stabilizer, 27 be box cover, 28 be plexiglass tent, 29 be face dash board, 30 be liquid crystal display, 31 is main Circuit board, 32 be lithium battery, 33 be Antimagnetic hood, 34 be magnetic-tunnel-effect sensor, 35 be box base, 36 be screw-nut, 37 It is tight loop, 38 is antimagnetic washer.
Specific implementation mode
Mechanical pick-up device formula electronic water meter by mechanical base table, and receives magnetic field signal and carries out the electricity of computer disposal Road box two parts composition, the base table are made of the movement of generation water-flow signal and the shell of sealing water channel;The circuit Point upper and lower two parts in box, lower part is the magnetic-tunnel-effect sensor protected by Antimagnetic hood, and top is equipped with the main electricity of lithium battery Road plate is liquid crystal display on main circuit board top.
The base table is made of the movement of generation water-flow signal and the shell of sealing water channel.
Movement valve seat lower part is strainer mouth, and valve connects impeller box;Bar magnet is embedded at the top of impeller in impeller box.
The impeller is single thimble agate set, and the small small steel ball structure of bar magnet, stabilizer is inlayed in the lower end of impeller;In impeller Symmetrical gas vent there are two being set in the position vertical direction of agate set lower section.When flowing water enters water meter turbine inner cavity, impeller Air in centre bore goes out impeller inner cavity from this pair of of row of exhausting-gas hole, to empty without remaining full of water in impeller center hole Gas;Impeller floats under 0.25 constant grammes per square metre force effect on impeller box thimble, just only persevering when impeller rotates in flowing water Fixed friction force effect, eliminates unstable interference, to ensure that the measuring accuracy of mechanical pick-up device formula electronic water meter Stablize.
Lower part in the circuit box is the magnetic-tunnel-effect sensor protected by Antimagnetic hood, and top is equipped with lithium battery Main circuit board, main circuit board top are liquid crystal displays.
Technical scheme of the present invention is further described below in conjunction with the accompanying drawings:
As shown in Figure 1, mechanical pick-up device formula electronic water meter, structure is by mechanical base table, and receives magnetic field signal and counted Calculation machine processing circuit box two parts composition, the base table by generation water-flow signal movement and sealing water channel shell group At;Point upper and lower two parts in the circuit box, lower part are the magnetic-tunnel-effect sensors protected by Antimagnetic hood, and top is dress There is the main circuit board of lithium battery, is liquid crystal display on main circuit board top.
As shown in Figure 2,3, base table is measuring part of the mechanical pick-up device formula electronic water meter to flow.It is by generation flow The movement of signal and the shell composition of sealing water channel.
The movement is the critical component of water meter measurement.Flow is flowed by the right side water inlet of watchcase in figure, from movement Valve seat lower part strainer mouth pushes valve open and flows into impeller box.Wheel rotation in water jet propulsion impeller box is flowed out from impeller box top The left side water outlet of watchcase in figure.The top of impeller is embedded with the high intensity small magnet stick of samarium-cobalt material.Wheel rotation, bar magnet production Raw magnetic field also just rotates.Magnetic field is overturn, and is triggered the magnetic-tunnel-effect sensor in its top water meter circuit box, is generated pulse Signal wakes up CPU work, counts cumulative water and stores.
When the flow for entering watchcase is varied down to 8 ls/h hereinafter, being not enough to push the valve of movement open, valve is closed.Flow Impeller box all is flowed into from the aperture of valve seat wall, wheel rotation is pushed directly on, can accomplish " dripping just to walk ".Due to electrometer Numerical expression water meter can be provided measures curve interpolation stoichiometric coefficient along impeller, so the small flow to drip can also be by the coefficient to drip Calculate flow.
When water meter outlet conduit Close All, when there is no stationary flow.Hydraulic pressure can fluctuating change in pipeline;Or neighbours open Fire hose valve is opened, water hammer generates.Impeller will be rotated irregularly.Water meter circuit box inner sensor equally generates pulse signal.By The Cycle accurate of wheel rotation can be calculated to Millisecond in CPU, so as to accurately judge that, impeller is uniform motion also right and wrong Uniform motion.Uniform motion, which just counts, to add up, and non-uniform movement is just abandoned.It is generated so as to avoid variation in water pressure or water hammer " accidentally walking ".
Gland is by the head cover of stainless steel, the upper press cover that engineering plastics make, lower cover composition.Head cover and upper press cover are watchcases Seal member suitable for reading, it can bear the pressure of 2MPa.Lower cover is due in the water in water meter seal member, when hydraulic pressure becomes When change, it is constituted with impeller box not by influence of hydraulic pressure, is kept fixed the metering water channel of shape.So as to avoid inner pressed water Disadvantage of the table by pressure variations influence accuracy of water meter.An embedded antimagnetic washer shields impeller magnetic on upper press cover inner hole wall The downward magnetic field of stick, to flowing water below impeller iron rust will not by the downward magnetic field suction of impeller bar magnet, to While magnetic field equally downward to impeller bar magnet reaches shield effectiveness, and it is strong to weaken the upward magnetic field signal of impeller bar magnet Degree.
As shown in figure 4, impeller is the most important component of water meter measurement.Its rate of specific gravity and friction coefficient is to influence metering The major factor of precision.Impeller mechanism takes single thimble agate set as shown in Figure 5, the structure of the small small steel ball of bar magnet, significantly Reduce the volume than great material.To ensure that impeller entirety proportion mitigates to 1.065 grams/cc, close to water Proportion.It is stainless steel to make rotatable parts material again(Thimble)To agate(Set), stainless steel(Steel ball)To stainless steel(Head cover).Ensure The friction coefficient of moving component is small, and rigidity and wear-resisting property are high.The bar magnet of samarium-cobalt material is small, and magnetic field intensity is up to 2200 Gausses.It ensure that the redundancy in magnetic field needed for the sensor of circuit box reaches 4-5 times.The depth of long neck bore ensures impeller The magnetic field intensity at lower section flowing water position is almost nil.Avoid the cause of dry-type meter impeller magnet adsorption iron rust obstruction impeller movement Order drawback.Stabilizer is inlayed in the lower end of impeller, and impeller, which is swung, when mass-flow being avoided to impact influences accuracy of water meter.
As shown in figure 5, the lower part in circuit box is the magnetic-tunnel-effect sensor protected by Antimagnetic hood, top is equipped with lithium The main circuit board of battery, main circuit board top are liquid crystal displays;The structure of circuit box provides waterproof, antimagnetic, and tamper is dust-proof Etc. functions, the single board computer in circuit box is super low-power consumption technology, and the power consumption of mechanical pick-up device formula electronic water meter only has 8 microamperes.It is interior The lithium battery set can theoretically use 45 years or more, and the water meter of scene operation also reaches 10 years or more at present.
Mechanical pick-up device formula electronic water meter, the kilowatt meter reading-out system that Internet of Things meter reading case is constituted, all using battery powered, just It can accomplish to copy a table everyday, use 6-12 or more.And direct-reading water meter must use external AC power, ability Ensure data automatic remote transmission.

Claims (3)

1. mechanical pick-up device formula electronic water meter, structure is by mechanical base table and receives magnetic field signal and carries out computer disposal Circuit box two parts form, and the base table is made of the movement of generation water-flow signal and the shell of sealing water channel, the pressure of movement Lid is by the head cover of nonmagnetic metal, and the upper press cover of engineering plastics, lower cover composition, the valve seat lower part of movement is strainer mouth, valve Impeller box is connect, bar magnet is embedded at the top of the impeller in impeller box;
It is characterized in that:It is embedding on the upper press cover inner hole wall that there are one antimagnetic washers;The impeller is single thimble agate set, small magnetic Stabilizer is inlayed in the small steel ball structure of stick, the lower end of impeller, impeller agate set below position vertical direction on set there are two Symmetrical gas vent.
2. mechanical pick-up device formula electronic water meter according to claim 1, it is characterized in that being divided to upper and lower two in the circuit box Part, lower part are the magnetic-tunnel-effect sensors protected by Antimagnetic hood, and top is equipped with the main circuit board of lithium battery, main circuit board It is liquid crystal display on top.
3. mechanical pick-up device formula electronic water meter according to claim 1, it is characterised in that:Flow on the right side of watchcase by entering water Mouth flows into, and from the valve seat lower part strainer mouth of movement, pushes valve open and flows into impeller box;Wheel rotation in water jet propulsion impeller box, The left side water outlet of watchcase in figure is flowed out from impeller box top;Wheel rotation, the magnetic field that bar magnet generates also just rotates, in triggering Magnetic-tunnel-effect sensor in Fang Shuibiao circuit box generates pulse signal, wakes up CPU work, counts cumulative water and stores;
When the flow for entering watchcase is varied down to 8 ls/h hereinafter, being not enough to push the valve of movement open, valve is closed, and flow is whole Impeller box is flowed into from the aperture of valve seat wall, wheel rotation is pushed directly on, since electronic counting-type water meter can be provided along impeller Curve interpolation stoichiometric coefficient is measured, so the small flow to drip can also calculate flow by the coefficient to drip;
When water meter outlet conduit Close All, when not having stationary flow, hydraulic pressure can fluctuating change or neighbours' unlatching water in pipeline Imperial valve, water hammer generate, and impeller will be rotated irregularly, and water meter circuit box inner sensor equally generates pulse signal;Due to CPU Can to the Cycle accurate of wheel rotation calculate to Millisecond, so as to accurately judge that, impeller be uniform motion also right and wrong at the uniform velocity Movement, uniform motion, which just counts, to add up, and non-uniform movement is just abandoned, the mistake generated so as to avoid variation in water pressure or water hammer It walks.
CN201810654236.5A 2018-06-22 2018-06-22 Mechanical pick-up device formula electronic water meter Pending CN108469280A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810654236.5A CN108469280A (en) 2018-06-22 2018-06-22 Mechanical pick-up device formula electronic water meter

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Application Number Priority Date Filing Date Title
CN201810654236.5A CN108469280A (en) 2018-06-22 2018-06-22 Mechanical pick-up device formula electronic water meter

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CN108469280A true CN108469280A (en) 2018-08-31

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1038639A (en) * 1996-07-22 1998-02-13 Toyo Keiki Kk Flowmeter
CN2618147Y (en) * 2003-06-02 2004-05-26 姚平壤 Intelligent water-saving telemetering watermeter
CN2852064Y (en) * 2005-06-16 2006-12-27 曹世来 Three pole type non-magnetic sampling flow transducer
KR20120088942A (en) * 2011-02-01 2012-08-09 경성제닉스(주) A Separated-type Electronic Water Meter
KR101265150B1 (en) * 2012-09-26 2013-06-04 주식회사 금성테크 Electronic water meter
CN107328451A (en) * 2017-06-19 2017-11-07 南京水门电子有限公司 Mechanical pick-up device formula electronic water meter
CN107345827A (en) * 2017-06-19 2017-11-14 南京水门电子有限公司 Suitable for underwater external-compression type mechanical pick-up device formula electronic water meter
CN206919954U (en) * 2017-06-19 2018-01-23 南京水门电子有限公司 Suitable for underwater external-compression type mechanical pick-up device formula electronic water meter
CN206919950U (en) * 2017-06-19 2018-01-23 南京水门电子有限公司 Anti- iron rust water meter turbine
CN208296905U (en) * 2018-06-22 2018-12-28 南京水门电子有限公司 Mechanical pick-up device formula electronic water meter

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1038639A (en) * 1996-07-22 1998-02-13 Toyo Keiki Kk Flowmeter
CN2618147Y (en) * 2003-06-02 2004-05-26 姚平壤 Intelligent water-saving telemetering watermeter
CN2852064Y (en) * 2005-06-16 2006-12-27 曹世来 Three pole type non-magnetic sampling flow transducer
KR20120088942A (en) * 2011-02-01 2012-08-09 경성제닉스(주) A Separated-type Electronic Water Meter
KR101265150B1 (en) * 2012-09-26 2013-06-04 주식회사 금성테크 Electronic water meter
CN107328451A (en) * 2017-06-19 2017-11-07 南京水门电子有限公司 Mechanical pick-up device formula electronic water meter
CN107345827A (en) * 2017-06-19 2017-11-14 南京水门电子有限公司 Suitable for underwater external-compression type mechanical pick-up device formula electronic water meter
CN206919954U (en) * 2017-06-19 2018-01-23 南京水门电子有限公司 Suitable for underwater external-compression type mechanical pick-up device formula electronic water meter
CN206919950U (en) * 2017-06-19 2018-01-23 南京水门电子有限公司 Anti- iron rust water meter turbine
CN208296905U (en) * 2018-06-22 2018-12-28 南京水门电子有限公司 Mechanical pick-up device formula electronic water meter

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