CN108466933A - It is a kind of to utilize the hoisting apparatus control system and control method of magnechuck and application - Google Patents

It is a kind of to utilize the hoisting apparatus control system and control method of magnechuck and application Download PDF

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Publication number
CN108466933A
CN108466933A CN201810524088.5A CN201810524088A CN108466933A CN 108466933 A CN108466933 A CN 108466933A CN 201810524088 A CN201810524088 A CN 201810524088A CN 108466933 A CN108466933 A CN 108466933A
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China
Prior art keywords
magnechuck
grab bucket
control
module
control system
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Granted
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CN201810524088.5A
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Chinese (zh)
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CN108466933B (en
Inventor
陈敬峰
陈敬省
陈文杰
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Shandong Lu Magnetic Industrial Technology Co Ltd
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Shandong Lu Magnetic Industrial Technology Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/04Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by magnetic means
    • B66C1/06Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by magnetic means electromagnetic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Load-Engaging Elements For Cranes (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

It is a kind of using the hoisting apparatus control system and control method of magnechuck and application, including:Power supply, transformer and electrical control division;The electrical control division includes magnechuck control circuit module and safe lifting control circuit module;When the grab bucket controlled module is powered, the action of the grab bucket is made to receive the crane control, that is, crane driver can control the grab bucket switch or be closed;In control system, the magnechuck magnetize failure or network voltage shakiness when, described grab bucket is no longer influenced by the control of crane, improves safety coefficient, prevents from adsorbing material, handling material under magnechuck loss of excitation state, prevents safety accident.When magnechuck magnetizes failure or network voltage shakiness, the grab bucket is controlled by the grab bucket forced closed control module, realizes forced closed, material is avoided to fall.

Description

It is a kind of to utilize the hoisting apparatus control system and control method of magnechuck and application
Technical field
The present invention relates to a kind of using the hoisting apparatus control system and control method of magnechuck and application, belongs to intelligence The technical field of industry.
Background technology
With the development that waste metal screens, more and more industries need constantly recycling ferromagnetic material, existing screening Technology also starts to develop to mechanization, automation direction gradually.Existing screening core technology is using magnechuck to ferromagnetic Material is screened, is shifted, however in actual engineer operation, the working efficiency of magnechuck often with its unit area The area of suction and magnechuck is closely related, although improving to some extent in the industry, above-mentioned two restraining factors still limit iron The screening of magnetic material and transfer efficiency.
The technology contents of the present invention
For above-mentioned technical deficiency, the present invention, which provides, a kind of utilizing the hoisting apparatus control system of magnechuck and control Method;
The present invention also provides the applications of above-mentioned hoisting control system.
Technical scheme is as follows:
A kind of above-mentioned hoisting control system, including:Power supply, transformer and electrical control division;The electrical control division includes Magnechuck control circuit module and safe lifting control circuit module;It is characterized in that:
The magnechuck control circuit module includes:Bridge rectifier, undervoltage relay, magnechuck, which magnetize, to be connect The normally opened auxiliary switch of tentaculum, the normally opened auxiliary switch of magnechuck demagnetization contactor, RC protect circuit;The undervoltage relay, Magnechuck magnetizes the normally opened auxiliary switch of contactor, the normally opened auxiliary switch of magnechuck demagnetization contactor, RC protection circuit difference It is in parallel with the bridge rectifier;
The safe lifting control circuit module includes main control circuit and grab bucket forced closed control circuit;
The main control circuit includes:The normally opened auxiliary switch of concatenated under-voltage relay, crane stop normally closed switch, rise Heavy-duty machine starts normal open switch, crane start and stop relay, crane motor electrothermal relay normally closed switch, grab bucket controlled module, grabs Bucket controlled module relay, magnechuck magnetize the normally opened auxiliary switch of contactor;
The above-mentioned hoisting apparatus using magnechuck, including crane arm and magnechuck are set in the front end of the crane arm It is equipped with grab bucket, is provided in the inside center of grab bucket and accommodates the accommodating chamber of magnechuck, magnechuck, on the top of the accommodating chamber Portion is provided with the through-hole passed through for magnechuck electric wiring.The grab bucket is the grab bucket of shellfish type or multi peel bucket.When being screened When object is the material of small volume, shellfish type can be selected to grab bucket.Multi peel bucket is selected, it can be achieved that bucket tooth is replaced, and is adopted With high hardness wear-resisting steel, so that it is guaranteed that service life is long;Valve shell can be selected according to different working environments;Complete closure type valve shell, Semiclossed valve shell, broadside valve shell and narrow side valve shell.The multi peel bucket includes multiple pawl arms, and the pawl arm is driven by motor Or Driven by Hydraulic Cylinder.In the front end of the pawl arm, the double wedge of stirring is set.In the front end of the pawl arm, the effect of double wedge is set It is:Under actual field operating mode, such as directly material heap to be screened is adsorbed using magnechuck, the effect of absorption It is only limitted to effectively adsorb the surface ferromagnetic of material, but it is still not good enough to buried ferromagnetic parts adsorption effect, It is especially even more so to the material heap that ferromagnetic parts content is not high.Therefore, the present invention devises above-mentioned double wedge structure, convenient for mesh Mark material, which is effectively stirred or turned over, to be dialled, and then improves screening precision and efficiency.The double wedge, when the grab bucket is closed, The surface for being axially perpendicular to the magnechuck of the double wedge.This design the advantages of be, when need to material carry out depth Turn over dial when, only need to by grab bucket be closed so that double wedge is inserted perpendicularly into the material heap.Moreover, electromagnetism suction can also be opened at this time Disk is realized the effect on material heap surface of being tentatively adsorbed to ferromagnetic parts turning over the while of dialling material, for subsequent screening, is grabbed It takes, shift and prepare.It is provided with reinforcing rib on the outside of the pawl arm.Reinforcing rib can increase the working strength of whole system.
When the grab bucket controlled module is powered, the action of the grab bucket is set to receive the crane control, that is, crane is driven The person of sailing can control the grab bucket switch or be closed;In control system, the magnechuck magnetizes failure or network voltage When unstable, described grab bucket is no longer influenced by the control of crane, improves safety coefficient, prevents adsorbate under magnechuck loss of excitation state Material, handling material, prevent safety accident.
The grab bucket forced closed control circuit includes the normally closed auxiliary switch of concatenated grab bucket controlled module relay, grab bucket Forced closed control module.The effect of this design is, described to grab when magnechuck magnetizes failure or network voltage shakiness Bucket is controlled by the grab bucket forced closed control module, realizes forced closed, material is avoided to fall.
The present invention is further disclosed, and the control system further includes vulnerabilities scan portion, and the vulnerabilities scan portion includes simultaneously The magnechuck of connection magnetizes the normally opened auxiliary switch of contactor and the normally opened auxiliary switch of under-voltage relay, the signal hair of finally connecting Penetrate module;The control system further includes remote network monitoring platform;The signal emission module is used for:When magnechuck magnetizes When failure or network voltage shakiness, the system is emitted by signal emission module to the remote network monitoring platform Fault-signal.Remote network monitoring platform realizes the working condition of monitoring crane and magnechuck in real time, once it is abnormal, It then realizes long-range monitoring or assigns service work.
The present invention is further disclosed, and the vulnerabilities scan portion further includes and the concatenated alarm mould of the signal emission module Block.The alarm module can be installed in the region that site operation personnel or safety monitoring personnel can recognize, to carry Show that Field Force pays attention to manipulating safety or takes further safe remedial measure.
Such as control method of above-mentioned hoisting control system, including:
It works on power to the magnechuck, it is described to grab when the voltage stabilization and magnechuck normal work Bucket is normally controlled by grab controller;
It works on power to the magnechuck, when the voltage instability or magnechuck cannot normally magnetize, institute It states grab bucket not controlled by grab controller, the directly controlled closure of grab bucket collapses, and the hoisting apparatus sends out alarm.
The application of above-mentioned hoisting control system, including the hoisting apparatus is carried out screening preceding agitation applied to ferromagnetic parts Layering:
When the grab bucket has the double wedge of stirring, controls the grab bucket and is closed gathering, magnetize to the magnechuck, Material heap to be screened is stretched into the grab bucket by controlling crane arm, determines level height range, control grab bucket is in object to be screened Period reciprocating horizontal movement is carried out in material heap.
The present invention is further disclosed, and the application of the hoisting control system further includes primary screener:
The preliminary screening is the down-stream of above-mentioned agitation layering:After carrying out agitation layering to ferromagnetic parts, control is ferromagnetic Sucker demagnetizes, and further controls the grab bucket and opens, then by controlling upper layer of the grab bucket to ferromagnetic parts after the layering Material carries out gripping transfer.Screening is to carry out preliminary purification by large material stack to further be screened material at this time, Basic preparation is done to be subsequently selected.
The application of above-mentioned hoisting control system carries out the material after the material and primary screener after above-mentioned layering selected:
Ferromagnetic parts are adsorbed by controlling magnechuck realization of magnetizing, then by controlling crane arm by the iron Magnetic material transfer is to target location.
The present invention is further disclosed, and during the transhipment, control grab bucket is closed, realize to absorbate material into Row shifts after effectively stepping up cladding.
The technical advantages of the present invention are that:
When grab bucket controlled module of the present invention is powered, the action of the grab bucket is made to receive the crane control, that is, to rise Heavy-duty machine driver can control the grab bucket switch or be closed;In control system, the magnechuck magnetizes failure or electricity When net voltage instability, described grab bucket is no longer influenced by the control of crane, improves safety coefficient, prevents under magnechuck loss of excitation state Material, handling material are adsorbed, safety accident is prevented.It is described when magnechuck magnetizes failure or network voltage shakiness Grab bucket is controlled by the grab bucket forced closed control module, realizes forced closed, material is avoided to fall.
The working condition for monitoring crane and magnechuck in real time is realized present invention further introduces remote network monitoring platform, Once being abnormal, then realize long-range monitoring or assigning service work.
Alarm module of the present invention can be installed in site operation personnel or safety monitoring personnel and can recognize Region, to prompt Field Force to pay attention to manipulating safety or take further safe remedial measure.
Screening mode is applied the invention also discloses a variety of, to adapt to a variety of screening occasions.
Description of the drawings
Fig. 1 is the overall structure of the grab bucket and magnechuck assembling in the hoisting apparatus of magnechuck of the present invention Schematic diagram;
Fig. 2 is the partial structural diagram of pawl arm of the present invention;
Fig. 3 is the whole upward view of grab bucket described in embodiment 3 and magnechuck assembling;
Fig. 4 is the whole front view of grab bucket described in embodiment 3 and magnechuck assembling;
Fig. 5 is the circuit diagram of control system described in the embodiment of the present invention 4;
Fig. 6 is the circuit diagram of control system described in the embodiment of the present invention 5;
Fig. 7 is the flow chart of control method described in the embodiment of the present invention 6;
In figures 1-4,
2, magnechuck;3, it grabs bucket;4, accommodating chamber;5, magnechuck electric wiring;6, through-hole;7, pawl arm;8, double wedge;9、 Reinforcing rib.
In Fig. 5,6,7,
1, remote network monitoring platform;10, power supply;11, transformer;12, magnechuck control circuit module;13, safety Lifting control circuit module;
12-1, bridge rectifier;12-2, undervoltage relay;12-3, magnechuck magnetize, and contactor is normally opened to be assisted opening It closes;12-4, the magnechuck demagnetization normally opened auxiliary switch of contactor;12-5, RC protect circuit;
13-1, main control circuit;13-2, grab bucket forced closed control circuit;The normally opened auxiliary of 13-3, under-voltage relay is opened It closes;13-4, crane stop normally closed switch;13-5, crane start normal open switch;13-6, crane start and stop relay;13- 7, crane motor electrothermal relay normally closed switch;13-8, grab bucket controlled module;13-9, grab bucket controlled module relay;13-10、 The grab bucket normally closed auxiliary switch of controlled module relay;13-11, grab bucket forced closed control module.
14, vulnerabilities scan portion;14-1, signal emission module;14-2, alarm module.
Specific implementation mode
The present invention is described in detail with reference to embodiment and Figure of description, but not limited to this.
Embodiment 1,
As shown in Figure 1.
A kind of hoisting apparatus using magnechuck, including crane arm 1 and magnechuck 2, in the front end of the crane arm 1 It is provided with grab bucket 3, is provided in the inside center of grab bucket 3 and accommodates the accommodating chamber 4 of magnechuck, magnechuck 2, in the receiving The top of chamber 4 is provided with the through-hole 6 passed through for magnechuck electric wiring 5.
The grab bucket 3 is grabbed bucket for shellfish type or multi peel bucket.Preferred multi peel bucket in the present embodiment, the multi-clove type Grab bucket includes multiple pawl arms 7, and the pawl arm 7 is by motor driving or Driven by Hydraulic Cylinder.
Embodiment 2,
As shown in Figure 2.
A kind of hoisting apparatus using magnechuck as described in Example 1, difference lies in before the pawl arm 7 The double wedge 8 of end setting stirring.
The double wedge 8, when the grab bucket is closed, the table for being axially perpendicular to the magnechuck 2 of the double wedge 8 Face.
Embodiment 3,
As shown in Figure 3,4.
A kind of hoisting apparatus using magnechuck as described in embodiment 1,2, difference lies in the pawl arm 7 Outside is provided with reinforcing rib 9.
Embodiment 4,
As shown in Figure 5.
A kind of hoisting control system using magnechuck as described in embodiment 1-3, including:Power supply 10, transformer 11 And electrical control division;The electrical control division includes magnechuck control circuit module 12 and safe lifting control circuit module 13;Its difference lies in:
The magnechuck control circuit module 12 includes:Bridge rectifier 12-1, undervoltage relay 12-2, electromagnetism Sucker magnetizes the normally opened auxiliary switch 12-3 of contactor, magnechuck demagnetization contactor normally opened auxiliary switch 12-4, RC protection circuit 12-5;The undervoltage relay 12-2, magnechuck magnetize the normally opened auxiliary switch 12-3 of contactor, magnechuck demagnetization contact Normally opened auxiliary switch 12-4, RC protection circuit 12-5 of device is in parallel with the bridge rectifier 12-1 respectively;
The safe lifting control circuit module 13 includes main control circuit 13-1 and grab bucket forced closed control circuit 13- 2;
The main control circuit includes:The normally opened auxiliary switch 13-3 of concatenated under-voltage relay, crane stop normally closed opening Close 13-4, crane starts normal open switch 13-5, crane start and stop relay 13-6, crane motor electrothermal relay normally closed switch 13-7, grab bucket controlled module 13-8, grab bucket controlled module relay 13-9, magnechuck magnetize the normally opened auxiliary switch of contactor 12-3;
The grab bucket forced closed control circuit includes the concatenated normally closed auxiliary switch 13- of grab bucket controlled module relay 10, grab bucket forced closed control module 13-11.
Embodiment 5,
As shown in Figure 6.
A kind of hoisting control system using magnechuck as described in Example 4, difference lies in the control systems Further include vulnerabilities scan portion 14, the vulnerabilities scan 14 includes that magnechucks in parallel magnetize the normally opened auxiliary switch of contactor The 12-3 and normally opened auxiliary switch 13-3 of under-voltage relay, finally connect the signal emission module 14-1;The control system is also Including remote network monitoring platform 1;The signal emission module 14-1 is used for:When magnechuck magnetizes failure or power grid When voltage instability, the system is by signal emission module to the remote network monitoring platform launching failure signal.
Embodiment 6,
As shown in Figure 7.
A kind of hoisting control system using magnechuck as described in Example 5, difference lies in the vulnerabilities scans Portion further includes and the concatenated alarm module 14-2 of the signal emission module.
Embodiment 7,
The control method of hoisting apparatus as described in embodiment 4-6, including:
It works on power to the magnechuck, it is described to grab when the voltage stabilization and magnechuck normal work Bucket is normally controlled by grab controller;
It works on power to the magnechuck, when the voltage instability or magnechuck cannot normally magnetize, institute It states grab bucket not controlled by grab controller, the directly controlled closure of grab bucket collapses;The hoisting apparatus sends out alarm.
Embodiment 8,
The application of hoisting control system as described in embodiment 1-3, including the hoisting apparatus is applied to ferromagnetic parts Layering is stirred before being screened:
When the grab bucket has the double wedge of stirring, controls the grab bucket and is closed gathering, magnetize to the magnechuck, Material heap to be screened is stretched into the grab bucket by controlling crane arm, determines level height range, control grab bucket is in object to be screened Period reciprocating horizontal movement is carried out in material heap.
Embodiment 9,
The application of hoisting control system as described in Example 8, the application of the hoisting control system further includes primary sieve Choosing:
The preliminary screening is the down-stream of above-mentioned agitation layering:After carrying out agitation layering to ferromagnetic parts, control is ferromagnetic Sucker demagnetizes, and further controls the grab bucket and opens, then by controlling upper layer of the grab bucket to ferromagnetic parts after the layering Material carries out gripping transfer.
Embodiment 10,
The application of hoisting control system as described in Example 9, to the material after the material and primary screener after above-mentioned layering It carries out selected:
Ferromagnetic parts are adsorbed by controlling magnechuck realization of magnetizing, then by controlling crane arm by the iron Magnetic material transfer is to target location.
Embodiment 11,
The application of hoisting control system as described in Example 10, during the transhipment, control grab bucket is closed, and is realized Absorbate material shifted after effectively stepping up cladding.

Claims (8)

1. a kind of hoisting control system using magnechuck, including:Power supply, transformer and electrical control division;The electric-controlled Portion processed includes magnechuck control circuit module and safe lifting control circuit module;It is characterized in that:
The magnechuck control circuit module includes:Bridge rectifier, undervoltage relay, magnechuck magnetize contactor Normally opened auxiliary switch, the normally opened auxiliary switch of magnechuck demagnetization contactor, RC protect circuit;The undervoltage relay, electromagnetism Sucker magnetize the normally opened auxiliary switch of contactor, the normally opened auxiliary switch of magnechuck demagnetization contactor, RC protections circuit respectively with institute State bridge rectifier parallel connection;
The safe lifting control circuit module includes main control circuit and grab bucket forced closed control circuit;
The main control circuit includes:The normally opened auxiliary switch of concatenated under-voltage relay, crane stop normally closed switch, crane Start normal open switch, crane start and stop relay, crane motor electrothermal relay normally closed switch, grab bucket controlled module, grab bucket by Control module relay, magnechuck magnetize the normally opened auxiliary switch of contactor;
The grab bucket forced closed control circuit includes the normally closed auxiliary switch of concatenated grab bucket controlled module relay, grab bucket pressure It is closed control module.
2. a kind of hoisting control system using magnechuck according to claim 1, which is characterized in that the control system System further includes vulnerabilities scan portion, and the vulnerabilities scan portion includes that magnechuck in parallel magnetizes and the normally opened auxiliary switch of contactor and owes The normally opened auxiliary switch of potential relay, the signal emission module of finally connecting;The control system further includes remote network monitoring Platform;The signal emission module is used for:When magnechuck magnetizes failure or network voltage shakiness, the system is logical Signal emission module is crossed to the remote network monitoring platform launching failure signal.
3. hoisting control system according to claim 2, which is characterized in that the vulnerabilities scan portion further includes and the signal The concatenated alarm module of transmitting module.
4. the control method of hoisting apparatus as described in claim 1, which is characterized in that the control method includes:
It works on power to the magnechuck, when the voltage stabilization and magnechuck normal work, the grab bucket is just Often controlled by grab controller;
It works on power to the magnechuck, it is described to grab when the voltage instability or magnechuck cannot normally magnetize Bucket is not controlled by grab controller, and the directly controlled closure of grab bucket collapses, and the hoisting apparatus sends out alarm.
5. a kind of application of hoisting control system using magnechuck, feature exist as described in claim 1-4 any one In, including stir layering before the hoisting apparatus is screened applied to ferromagnetic parts:
When the grab bucket has the double wedge of stirring, controls the grab bucket and be closed gathering, magnetize, pass through to the magnechuck The grab bucket is stretched to material heap to be screened by control crane arm, determines level height range, control grab bucket is in material heap to be screened Interior progress period reciprocating horizontal movement.
6. the application of a kind of hoisting control system using magnechuck according to claim 5, which is characterized in that described The application of weight control system further includes primary screener:
The preliminary screening is the down-stream of above-mentioned agitation layering:After carrying out agitation layering to ferromagnetic parts, ferromagnetic sucker is controlled Demagnetization further controls the grab bucket and opens, then by controlling upper materials of the grab bucket to ferromagnetic parts after the layering Carry out gripping transfer.
7. the application of a kind of hoisting control system using magnechuck according to claim 6, which is characterized in that above-mentioned Material after material and primary screener after layering carries out selected:
Ferromagnetic parts are adsorbed by controlling magnechuck realization of magnetizing, then by controlling crane arm by the ferromagnetic Material is transported to target location.
8. the application of a kind of hoisting control system using magnechuck according to claim 7, which is characterized in that described During transhipment, control grab bucket is closed, and is realized and to absorbate material shift after effectively stepping up cladding.
CN201810524088.5A 2018-05-28 2018-05-28 Lifting device control system utilizing electromagnetic chuck, control method and application Active CN108466933B (en)

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CN111908332A (en) * 2019-05-09 2020-11-10 华东交通大学 Method for identifying crane grab module change propagation path
CN113565055A (en) * 2021-07-23 2021-10-29 徐州徐工挖掘机械有限公司 Electromagnetic chuck control system and excavator

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CN111908332A (en) * 2019-05-09 2020-11-10 华东交通大学 Method for identifying crane grab module change propagation path
CN111908332B (en) * 2019-05-09 2023-04-18 华东交通大学 Recognition method for crane grab module change propagation path
CN113565055A (en) * 2021-07-23 2021-10-29 徐州徐工挖掘机械有限公司 Electromagnetic chuck control system and excavator

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