CN108465996B - Double-station ceramic substrate material clamp and clamping method - Google Patents

Double-station ceramic substrate material clamp and clamping method Download PDF

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Publication number
CN108465996B
CN108465996B CN201810481021.8A CN201810481021A CN108465996B CN 108465996 B CN108465996 B CN 108465996B CN 201810481021 A CN201810481021 A CN 201810481021A CN 108465996 B CN108465996 B CN 108465996B
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groove
square groove
base
clamping part
workpiece
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CN108465996A (en
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孙树峰
章斌
王萍萍
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0408Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Laser Beam Processing (AREA)

Abstract

The application relates to the technical field of laser processing, in particular to a double-station ceramic substrate material clamp and a clamping method, comprising a base, wherein square grooves for placing workpieces are arranged on the base, and a group of opposite side surfaces in the square grooves are provided with mutually parallel movement grooves; the base arranged on the processing platform of the laser equipment can be fixed by self gravity without adopting an additional locking device; two groups of first clamping parts are arranged in the square groove, and two ends of each first clamping part respectively extend into the moving groove and can slide along the moving groove to fix a workpiece; the side plates slide freely, so that the ceramic-based materials with different specifications can be fixed conveniently; the upper surface of the base is symmetrically provided with a chute corresponding to the square groove, the upper surface of the base is provided with a second clamping part, and the second clamping part slides back and forth under the limit of the chute; the second clamping part comprises a pressing plate extending into the square groove. The application can solve the problems of inconvenient clamping and easy damage of the ceramic substrate material in the laser processing process.

Description

Double-station ceramic substrate material clamp and clamping method
Technical Field
The application belongs to the technical field of laser processing, and particularly relates to a double-station ceramic substrate material clamp and a clamping method.
Background
The application is mainly used for small ceramic-based material tool clamps, the maximum ceramic-based material can be used for 40mmX40mm ceramic-based materials, the ceramic-based thickness is not limited, and the conventional thickness can meet the requirement. Based on the development of the ceramic-based materials and the difficulty of the processing coefficient, laser is commonly used as a cutter to process the ceramic substrate materials, and mainly comprises laser drilling, laser cutting, laser scribing and the like.
The application mainly aims at the field of laser drilling, and because of the specificity of ceramic materials, the ceramic materials need to be fixed when being processed by laser equipment, thereby being convenient for processing. The difficult point is that the prior art has no practical, convenient and quick clamp to improve the processing efficiency. In the process of proofing laser ceramic-based materials, most of the materials are fixed by using adhesive tapes, so that the substrate materials are easy to break. Ceramic-based materials, which are very thin, are particularly brittle in physical properties because they have very low toughness, although they have very high hardness. After the laser processing is finished, the adhesive tape is required to be torn off, and then the ceramic substrate material is broken in the process of separating the adhesive tape from the ceramic substrate, so that the processed ceramic substrate material cannot be utilized, and the utilization rate is greatly reduced. In addition, the ceramic matrix material is fixed by the adhesive tape, and vibration is easy to generate under the laser processing air pressure, so that the laser processing effect is error, and the good processing effect cannot be achieved by using optimized parameters. Furthermore, the ceramic base material is fixed by using the adhesive tape, so that the ceramic base material is easy to be stained with dust and difficult to be cleaned by ultrasonic waves.
In the industrial laser drilling process, in order to reduce the thermal influence, hollow holes are often adopted for drilling, and air pressure is used for blowing, so that good small hole quality can be achieved. When the laser and the ceramic matrix act, because of the special property of the ceramic matrix material, great dust appears, and the powder is easy to damage the laser focusing lens. Aiming at the defects, the application avoids the damage of dust to the laser focusing lens, avoids the breakage of the ceramic-based material caused by the fixation of the adhesive tape, and can quickly and effectively improve the processing efficiency.
Disclosure of Invention
The application mainly aims at the design of the laser ceramic-based material punching clamp, and the design has two corresponding fixing modes according to different material thicknesses, and is also suitable for different laser processes, such as laser cutting and laser scribing. The fixture is also applicable to fixing other materials to be processed, has wide application range, has larger range of requirements on the size specification of the materials, can fix the materials with the size of less than 40mmX and 40mm, can modify the size of the fixture according to different specifications of the materials, and adopts different fixing modes according to different thicknesses of ceramic-based materials in the experimental use process.
The application adopts the following technical scheme: the double-station ceramic substrate material clamp comprises a base, wherein square grooves for placing workpieces are formed in the base, and a group of opposite side surfaces in the square grooves are provided with mutually parallel movement grooves; the base arranged on the processing platform of the laser equipment can be fixed by self gravity without adopting an additional locking device;
two groups of first clamping parts are arranged in the square groove, and two ends of each first clamping part respectively extend into the moving groove and can slide along the moving groove to fix a workpiece; the side plates slide freely, so that ceramic-based materials with different specifications can be fixed conveniently.
The upper surface of the base is symmetrically provided with a chute corresponding to the square groove, the upper surface of the base is provided with a second clamping part, and the second clamping part slides back and forth under the limit of the chute; the second clamping part comprises a pressing plate extending into the square groove, the lower surface of the pressing plate is parallel to the bottom surface of the square groove, and the pressing plate can move up and down to squeeze the workpiece.
Further, the first clamping part comprises a side plate, and two ends of the side plate extend into the movement groove.
Further, the bottom of the side plate is provided with a lug, the lower surface of the square groove is provided with a rectangular groove, and the lug is arranged in the rectangular groove; be equipped with first screw hole on the lug, be equipped with first bolt on the base, first bolt stretches into in the first screw hole after passing the base. The rectangular groove is mainly used for guiding side plates at two sides, and the side plates are prevented from being not centered and stressed unevenly in the sliding process.
Further, the two ends of the side plate are provided with first blind holes, springs are arranged in the first blind holes, steel balls are arranged at one ends of the springs, which are far away from the first blind holes, and the steel balls are in close contact with the side walls of the movement grooves; one side of the two opposite side plates is provided with a rubber pad. The steel balls are in contact with the side wall of the movement groove, rolling friction between the first clamping part and the movement groove is achieved, friction resistance is reduced, and sliding of the side plate is more flexible.
Further, the second clamping part comprises a Z-shaped plate, one end of the Z-shaped plate is connected with the chute through a second bolt, the chute is a convex groove, a nut matched with the second bolt is arranged in the convex groove, and the other end of the Z-shaped plate extends into the square groove and is connected with the pressing plate.
Further, be equipped with the screw thread through-hole on the Z shaped plate, be equipped with the second blind hole on the clamp plate, in stretching into the second blind hole after the screw thread through-hole is passed to the bolt on the Z shaped plate, the lower surface of clamp plate is equipped with the rubber pad.
Further, the lower surface of base is equipped with the notch, and the middle part of square groove is equipped with the through-hole. The through hole is mainly used for laser hollow-out punching experiments, the notch is used for laser hollow-out processing, and gas blown out by laser equipment is convenient to dissipate.
Further, one end of the square groove is provided with an arc notch, and the arc notch is symmetrically arranged relative to the square groove. The arc notch is convenient for taking the ceramic-based material.
Further, the motion groove, the rectangular groove and the sliding groove are mutually parallel.
The application also provides a clamping method of the ceramic substrate material, which comprises the following steps,
step 1, fixing a base on a workbench of laser equipment, adjusting side plates to two ends of a square groove through a first bolt to enable the distance between the two side plates to be at the maximum value, and adjusting a pressing plate to the highest position through a second bolt to enable the distance between the pressing plate and the bottom surface of the square groove to be at the maximum value;
judging the thickness of the substrate material to be clamped, if the thickness of the substrate material is larger than a set value, performing the step 2, otherwise, directly jumping to the step 3;
step 2, placing the workpiece into a square groove, enabling the two side plates to move in opposite directions by adjusting a first bolt and tightly pressing the side plates on the side wall of the workpiece, and then skipping the step 3 and then entering the step 4;
step 3, placing the workpiece into a square groove, enabling the pressing plate to move downwards through adjusting the second bolt, and tightly pressing the pressing plate on the workpiece;
step 4, starting the laser equipment to process the workpiece, and exhausting powder generated by processing the workpiece through ventilation in the through holes and the notch;
and 5, after the workpiece is processed, releasing the first clamping part or the second clamping part, and taking the workpiece out of the square groove.
Compared with the prior art, the application has the beneficial effects that:
1) The special fixture is adopted to replace the use of the adhesive tape, so that the problems that the adhesive tape is used for fixing the ceramic-based material in a workshop, the fixation is not firm, the material vibrates under the action of air pressure and the like are solved, and the influence of vibration on the processing quality is avoided.
2) Adopt first clamping part and second clamping part to fix ceramic matrix material, solved the single problem of traditional anchor clamps clamping part, ceramic substrate material that thickness is less than 2mm is very fragile, if the extrusion force that produces through first clamping part fixes ceramic matrix material and can take place to burst apart, can only adopt the positive pressure that the second clamping part produced to fix, according to the material specification difference, can select two kinds of working methods in a flexible way, convenient and fast.
3) The fixture is adopted to replace the adhesive tape, and the workpiece can be directly taken down after the workpiece is processed, so that the damage caused by uneven stress of the ceramic-based material under the action of external force is avoided.
4) The lower surface of the base is provided with the notch and the through hole, and the ceramic-based material generates dust under the action of laser, so that the application limits the dust from diffusing everywhere and has a protection effect on the laser lens.
The application comprises two different compaction modes, not only meets the requirements of different length and width specifications, but also meets the requirements of different thicknesses, has wide application range, can be used in laser processes of different materials, and can mutually supplement disadvantages and be independently applicable.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application.
FIG. 1 is a schematic view of the overall structure of the present application;
FIG. 2 is a schematic view of the structure of the base of the present application;
FIG. 3 is a front view of the first clamping portion of the present application in its overall configuration;
FIG. 4 is an isometric view of the overall structure of the first clamping portion of the present application;
FIG. 5 is a schematic view of the structure of the spring of the present application;
FIG. 6 is a schematic cross-sectional view of the first clamping portion of FIG. 3 taken along the direction A-A;
FIG. 7 is a schematic top view of the base of the present application;
FIG. 8 is a schematic cross-sectional view of the base of FIG. 7 taken along the direction A-A;
FIG. 9 is a schematic cross-sectional view of the base of FIG. 7 taken along the direction B-B;
fig. 10 is an enlarged view of the structure of the portion a in fig. 9;
FIG. 11 is a schematic view of the overall structure of the second clamping portion of the present application;
FIG. 12 is a schematic view of the structure of the platen of the present application;
FIG. 13 is a schematic view of the structure of the Z-shaped plate of the present application;
in the figure: 1. a base; 2. a first clamping part; 3. a second clamping portion; 4. a chute; 5. rectangular grooves; 6. a through hole; 7. a second threaded hole; 8. an arc-shaped notch; 9. a square groove; 10. a movement groove; 10A, arc-shaped grooves; 11. a first bolt, 201, a side plate; 202. a spring; 203. a bump; 204. a first threaded hole; 205. steel balls; 206. a first blind hole; 301. a Z-shaped plate; 302. a second bolt; 303. a third bolt; 304. a pressing plate; 305. a rubber pad; 306. a nut; 307. and (5) a threaded through hole.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
The words used in the present application to indicate positions of left, right, front, rear, etc. are words of orientation or positional relationship shown in the drawings and are merely for describing the present application and simplifying the description, and do not indicate or imply that the device or component to be referred to must have a specific orientation, and are constructed and operated in a specific orientation, and are not to be construed as limiting the present application. While the terms first, second, etc. are merely used to facilitate distinguishing between two structures that are similar or identical in structure and do not represent the importance of that structure in the device, such as the first nylon sheet and the second nylon sheet are two identical structures.
In an exemplary embodiment of the application, the double-station ceramic substrate material clamp comprises a base 1, wherein the size of the base 1 is 50mm or 30mm, a square groove 9 for placing a workpiece is arranged on the base 1, the depth of the square groove 9 is 20mm, and a group of opposite side surfaces in the square groove 9 are provided with mutually parallel movement grooves 10;
two groups of first clamping parts 2 are arranged in the square groove 9, and two ends of each first clamping part 2 respectively extend into the moving groove 10 and can slide along the moving groove 10 to fix a workpiece;
the upper surface of the base 1 is symmetrically provided with a chute 4 about the square groove 9, the upper surface of the base 1 is provided with a second clamping part 3, and the second clamping part 3 slides back and forth under the limit of the chute 4; the second clamping part 3 comprises a pressing plate 304 extending into the square groove 9, the lower surface of the pressing plate 304 is parallel to the bottom surface of the square groove 9, and the pressing plate 304 can move up and down to press the workpiece.
Preferably, the first clamping part 2 includes a side plate 201, and two ends of the side plate 201 extend into the movement groove 10.
Preferably, the bottom of the side plate 201 is provided with a bump 203, the lower surface of the square groove 9 is provided with a rectangular groove 5, the groove width of the rectangular groove 5 is 3mm, the groove depth is 3mm, and the bump 203 is arranged in the rectangular groove 5; the bump 203 is provided with a first threaded hole 204, the base 1 is provided with a first bolt 11, and the first bolt 11 passes through a second threaded hole 7 on the base 1 and then extends into the first threaded hole 204.
Preferably, two ends of the side plate 201 are provided with a first blind hole 206 with a diameter of 3.3mm, a spring 202 is installed in the first blind hole 206, one end of the spring 202 far away from the first blind hole 206 is provided with a steel ball 205, two sides of the moving groove 10 are provided with arc grooves with a radius of 1mm, and the steel ball 205 is in close contact with the side wall of the moving arc groove; the opposite side of the two side plates 201 is provided with rubber pads 305.
Preferably, the second clamping portion 3 includes a Z-shaped plate 301, two parallel plates in the Z-shaped plate 301 are respectively provided with a threaded through hole 307, one end of the Z-shaped plate 301 is connected with the chute 4 through the second bolt 302 and the threaded through hole 307, the chute 4 is a convex groove, a nut 306 matched with the second bolt 302 is disposed in the convex groove, and the other end of the Z-shaped plate 301 extends into the square groove 9 and is connected with the pressing plate 304. When the second bolt 302 and the nut 306 are not locked, the Z-shaped plate 301 and the pressing plate 304 can be moved back and forth according to the material specification, and the proper working position can be adjusted.
Preferably, the Z-shaped plate 301 is provided with a threaded through hole 307, the pressing plate 304 is provided with a second blind hole, the third bolt 303 on the Z-shaped plate 301 passes through the threaded through hole 307 and then extends into the second blind hole, and the lower surface of the pressing plate 304 is provided with a rubber pad 305. The third bolt 303 is adjusted to realize the up-and-down position movement of the pressing plate 304 and the pressure adjustment, and the pressure adjustment mode is applicable to ceramic-based materials with the thickness smaller than 2 mm.
Preferably, the lower surface of the base 1 is provided with a notch, and the middle part of the square groove 9 is provided with a through hole 6.
Preferably, one end of the square groove 9 is provided with an arc notch 8, and the arc notch 8 is symmetrically arranged about the square groove 9.
Preferably, the moving groove 10, the rectangular groove 5 and the sliding groove 4 are parallel to each other.
Namely, the side plate 201, the spring 202, the steel ball 205 and the rubber pad 305 form a first clamping part 2, the working position of the first clamping part 2 is called station one, the first clamping part 2 is mainly adjusted through a first bolt 11, so that the first clamping part 2 slides in a guide groove in the base 1, and particularly, two sets of first clamping parts 2 are respectively arranged at the front part and the rear part of the base 1, and the two first clamping parts 2 form extrusion force on materials through adjusting the first bolt 11 which is symmetrical in front and rear, so that the effect of fixing the materials is achieved, and the working mode is used for materials with the thickness of more than or equal to 2 mm.
The second clamping part 3 is formed by a fixing block, a pressing plate 304, a rubber pad 305, a second bolt 302, a nut 306 and a third bolt 303, the working position of the second clamping part 3 is called a station two, the working mode is mainly that the second bolt 302 and the nut 306 are screwed to fix the working position, the second clamping part 3 can move back and forth in a convex groove of the base 1, the rubber pad 305 is arranged on the lower surface of the pressing plate 304, the positive pressure of the pressing plate is regulated by the third bolt 303, the thin plate material can be fixed by regulating the third bolt 303, and the second clamping part 3 is applicable to ceramic substrate materials with the thickness smaller than 2 mm.
The application also provides a clamping method of the ceramic substrate material, which comprises the following steps,
step 1, fixing a base 1 on a workbench of a laser device, adjusting side plates 201 to two ends of a square groove 9 through first bolts 11 so that the distance between the two side plates 201 is at a maximum value, and adjusting a pressing plate 304 to the highest position through second bolts 302 so that the distance between the pressing plate 304 and the bottom surface of the square groove 9 is at the maximum value;
judging the thickness of the substrate material to be clamped, if the thickness of the substrate material is larger than 2mm, performing the step 2, otherwise, directly jumping to the step 3;
step 2, placing a workpiece into the square groove 9, enabling the two side plates 201 to move oppositely and tightly press the side walls of the workpiece by adjusting the first bolts 11, and then skipping step 3 and then entering step 4;
step 3, placing the workpiece into the square groove 9, and enabling the pressing plate 304 to move downwards by adjusting the second bolt 302, wherein the pressing plate 304 is tightly pressed on the workpiece;
step 4, starting the laser equipment to process the workpiece, and exhausting powder generated by the processing of the workpiece through ventilation in the through hole 6;
and 5, after the workpiece is processed, releasing the first clamping part 2 or the second clamping part 3, and taking out the workpiece from the square groove 9.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (4)

1. The clamping method by utilizing the double-station ceramic substrate material clamp comprises a base, wherein square grooves for placing workpieces are formed in the base, and a group of mutually parallel moving grooves are formed in the opposite side surfaces of the square grooves;
two groups of first clamping parts are arranged in the square groove, and two ends of each first clamping part respectively extend into the moving groove and can slide along the moving groove to fix a workpiece;
the upper surface of the base is symmetrically provided with a chute corresponding to the square groove, the upper surface of the base is provided with a second clamping part, and the second clamping part slides back and forth under the limit of the chute;
the second clamping part comprises a pressing plate extending into the square groove, the lower surface of the pressing plate is parallel to the bottom surface of the square groove, and the pressing plate can move up and down to squeeze the workpiece;
the first clamping part comprises a side plate, and two ends of the side plate extend into the movement groove;
the bottom of the side plate is provided with a lug, the lower surface of the square groove is provided with a rectangular groove, and the lug is arranged in the rectangular groove; the lug is provided with a first threaded hole, the base is provided with a first bolt, and the first bolt penetrates through the base and then stretches into the first threaded hole;
the second clamping part comprises a Z-shaped plate, one end of the Z-shaped plate is connected with the chute through a second bolt, the chute is a convex groove, a nut matched with the second bolt is arranged in the convex groove, and the other end of the Z-shaped plate extends into the square groove and is connected with the pressing plate;
the Z-shaped plate is provided with a threaded through hole, the pressing plate is provided with a second blind hole, a third bolt on the Z-shaped plate penetrates through the threaded through hole and then stretches into the second blind hole, and the lower surface of the pressing plate is provided with a rubber pad;
the lower surface of the base is provided with a notch, and the middle part of the square groove is provided with a through hole;
it is characterized in that the clamping method comprises the following steps,
step 1, fixing a base on a workbench of laser equipment, adjusting side plates to two ends of a square groove through a first bolt to enable the distance between the two side plates to be at the maximum value, adjusting a Z-shaped plate through a third bolt, and then adjusting a pressing plate to the highest position to enable the distance between the pressing plate and the bottom surface of the square groove to be at the maximum value;
judging the thickness of the substrate material to be clamped, if the thickness of the substrate material is larger than a set value, performing the step 2, otherwise, directly jumping to the step 3;
step 2, placing the workpiece into a square groove, enabling the two side plates to move in opposite directions by adjusting a first bolt and tightly pressing the side plates on the side wall of the workpiece, and then skipping the step 3 and then entering the step 4;
step 3, placing the workpiece into a square groove, adjusting the Z-shaped plate through a third bolt, enabling the pressing plate to move downwards, and tightly pressing the pressing plate on the workpiece;
step 4, starting the laser equipment to process the workpiece, and exhausting powder generated by processing the workpiece through ventilation in the through hole;
and 5, after the workpiece is processed, releasing the first clamping part or the second clamping part, and taking the workpiece out of the square groove.
2. A clamping method using a dual-station ceramic substrate material clamp as claimed in claim 1, wherein: the two ends of the side plate are provided with first blind holes, springs are arranged in the first blind holes, steel balls are arranged at one ends of the springs, which are far away from the first blind holes, and the steel balls are in close contact with the side walls of the movement grooves; one side of the two opposite side plates is provided with a rubber pad.
3. A clamping method using a dual-station ceramic substrate material clamp as claimed in claim 1, wherein: one end of the square groove is provided with an arc notch which is symmetrically arranged relative to the square groove.
4. A clamping method using a dual-station ceramic substrate material clamp as claimed in claim 1, wherein: the motion groove, the rectangular groove and the sliding groove are mutually parallel.
CN201810481021.8A 2018-05-18 2018-05-18 Double-station ceramic substrate material clamp and clamping method Active CN108465996B (en)

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CN208322543U (en) * 2018-05-18 2019-01-04 孙树峰 A kind of double-station ceramic substrate material fixture

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