CN108462343A - A kind of stator winding glue-pouring device and its glue-pouring method - Google Patents
A kind of stator winding glue-pouring device and its glue-pouring method Download PDFInfo
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- CN108462343A CN108462343A CN201810307370.8A CN201810307370A CN108462343A CN 108462343 A CN108462343 A CN 108462343A CN 201810307370 A CN201810307370 A CN 201810307370A CN 108462343 A CN108462343 A CN 108462343A
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- stator winding
- glue
- sleeve
- pouring device
- pouring
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- 238000004804 winding Methods 0.000 title claims abstract description 109
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000000903 blocking effect Effects 0.000 claims abstract description 33
- 239000000084 colloidal system Substances 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 239000004519 grease Substances 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005183 dynamical system Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 208000012287 Prolapse Diseases 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000260 silastic Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of stator winding glue-pouring device and its glue-pouring methods, the device includes the upper blocking and lower blocking for sealed stator winding upper and lower ends, and the stator winding can be placed on the lower plate for the sleeve for being provided with removal hole, there is the stifled pad in a dismountable bottom on the lower plate of sleeve, pass through the stifled pad seal sleeve in bottom, and encapsulating is carried out to stator winding, structure of the invention is simple, easy to operate.
Description
Technical field
The invention belongs to process for filling colloid technical fields, and in particular to a kind of stator winding glue-pouring device and its glue-pouring method.
Background technology
The dynamical system of the propeller of underwater autonomous underwater swimming apparatus during the work time, in order to avoid determining in the dynamical system
Sub- winding is contacted with water, needs to be sealed waterproof to stator winding, however, existing process for filling colloid needs are first (total by tooling
Five) surface that is contacted with stator winding and stator winding metal inner surface uniformly smear lubricating grease, then by tooling and stator winding
Handy screw and nut locking is assembled, the whole process operating time is very long, moreover, after encapsulating, solidification drying, needs disassembling fixture,
It is easy to cause tooling surface gouge in disassembly process, tooling is caused to be lost, and the tooling surface removed has portion adhesive, increases
The clean operating time is added.
The above-mentioned prior art has the following disadvantages；
1, tool structure is complicated, inconvenient for operation；
2, it is both needed to smear lubricating grease in each use, it is not only complicated for operation, and material resources are wasted, and also need to
A large amount of manpower；
3, in tooling disassembly process, operation is comparatively laborious, and is easy gouge tooling, and tooling is caused to be lost；
4, the tooling surface dismantled has portion adhesive, not only increases cleaning time, but also make the envelope of stator winding
Assembling structure out-of-flatness causes stator winding sealant pouring and sealing incomplete, results in the need for sealant pouring and sealing again, wastes a large amount of
Human cost and material.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of stator winding glue-pouring device, encapsulating dresses
It sets simple in structure, equal glue-pouring is realized using dead weight.
It is a further object to provide a kind of glue-pouring method, simple operation is efficient.
The present invention is achieved by the following technical solutions：
A kind of stator winding glue-pouring device includes the upper stifled of the axocoel upper and lower ends for sealing the stator winding respectively
Plug and lower blocking, and the stator winding can be allowed to be placed in from upper opening and be provided with the sleeve of removal hole on lower plate, and
It is detachably provided in the stifled pad in the bottom at removal hole and being sealed against.
In the above-mentioned technical solutions, the stifled pad in the bottom is fitted on the bottom surface of the lower plate, i.e. the stifled pad in bottom is to tearing open
Unload under the premise of hole blocked and ensure that sleeve bottom surface is plane, can so that the stifled pad in the bottom from sleeve bottom dismounting,
Cylindrical, cone or convex shape structure can be used in the stifled pad in the bottom.
In the above-mentioned technical solutions, it is fixedly installed the lug dismantled on the stifled pad lower surface in the bottom.
In the above-mentioned technical solutions, the stifled pad in the bottom is fitted on the barrel bore bottom surface, i.e. the stifled pad in bottom is to tearing open
It unloads under the premise of hole blocked and ensure that sleeve bottom surface is plane, it can be so that the stifled pad disengaging removal hole in the bottom and covering
It is moved in tube inner chamber, cylindrical, cone or convex shape structure can be used in the stifled pad in the bottom.
In the above-mentioned technical solutions, it is fixedly installed the ejection across the removal hole on the lower surface of the stifled pad in the bottom
Bar.
In the above-mentioned technical solutions, the knock-pin lower end is fixedly installed backing board, in the backing board and institute
It is arranged with resetting spring on knock-pin between the lower plate stated.
In the above-mentioned technical solutions, further include a blocky cavity for being used to support the sleeve for being placed in the stator winding
The supporting block of structure.
In the above-mentioned technical solutions, the lower blocking and upper blocking is are circular platform type structure, above the upper blocking
It is provided with plug handle, the upper blocking and the plug handle have a gas vent.
In the above-mentioned technical solutions, a convex top, the following table of the lower blocking are provided at the upper surface center of the stifled pad in bottom
Face is provided with and the matched groove in convex top.
In the above-mentioned technical solutions, the material of the lower blocking and the upper blocking is silicon rubber.
A kind of glue-pouring method of stator winding glue-pouring device, which is characterized in that include the following steps：
1) the stifled pad in bottom is inlaid in removal hole sealing, respectively in the upper and lower axocoel of stator winding plug load onto blocking and under
It blocks；
2) appropriate colloid is injected into sleeve；The stator winding being sealed is put into sleeve；
3) stator winding dead weight carries out baking-curing after slowly sinking to sleeve bottom；
4) stator is ejected after the completion of curing.
In the above-mentioned technical solutions, stator winding extrusion method is to dismantle the stifled pad in bottom and directly push up in the step 4)
It holds stator winding bottom and is ejected sleeve.
In the above-mentioned technical solutions, stator winding extrusion method is that pressing sleeve upper end utilizes ejection in the step 4)
Bar ejects stator winding from sleeve lining.
In the above-mentioned technical solutions, the environment of baking is 60 degrees Celsius, and baking time is 2 hours.
The advantages of the present invention are：
1, the structure of stator winding glue-pouring device of the invention is simple, easy to operation, the sleeve of stator winding glue-pouring device
It is used cooperatively with the stifled pad in bottom, reduces the operational sequence for smearing lubricating grease, save a large amount of manpower and material resources.The present invention
Stator winding glue-pouring device upper blocking and lower block be circular platform type structure, and with stator winding axocoel is small is full of mating connection,
The axocoel better tightness for making stator winding, avoids in the axocoel that colloid overflows into stator winding during encapsulating.
2, the stifled pad of the knock-pin of stator winding glue-pouring device of the invention and bottom is used cooperatively, and will can eaily be consolidated
Stator winding after change removes sleeve, and avoids the situation that part colloid is pasted onto in tooling, makes the encapsulating of stator winding
Surface it is smoother, keep the sealing effect of the stator winding after encapsulating more preferable, save a large amount of human cost and material consumption
Damage.
3, the sleeve of stator winding glue-pouring device of the invention, knock-pin, the stifled pad in bottom and resetting spring are used cooperatively, and are avoided
The process of dismounting process avoids work moreover, directly ejecting the stator winding that is cured along sleeve lining using knock-pin
The case where dress collides with.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment one of the stator winding glue-pouring device of the present invention.
Fig. 2 is the structural schematic diagram of the embodiment two and embodiment three of the stator winding glue-pouring device of the present invention.
Wherein：
1：Sleeve, 2：Knock-pin, 3：Resetting spring, 4：Backing board, 5：Trip bolt, 6：Upper blocking, 7：Stator winding, 8：
Lower blocking, 9：Supporting block, 10：The stifled pad in bottom, 11：Lug,
Specific implementation mode
In order to enable those skilled in the art to better understand the solution of the present invention, with reference to specific attached drawing 1-2 and implementation
The technical solution that example further illustrates the present invention.
Embodiment one
As described in Figure 1, a kind of stator winding glue-pouring device includes the axocoel upper and lower ends for distinguishing sealed stator winding 7
Upper blocking 6 and it is lower block 8, and can allow stator winding 7 that upper opening merging and lower plate are provided with the sleeve of removal hole
1, and the bottom that at removal hole and is sealed against can be separately provided at and block up pad 10, wherein above block 6 and lower block 8 and be
The circular platform type structure of silastic material, and upper 6 tops that block are provided with plug handle, upper blocking 6 and plug handle coaxial position have one
Gas vent, in upper blocking 6 and the lower axocoel for blocking 8 sealed stator windings, the air in the cavity being discharged, avoids the axis
The air compression of intracavitary causes two blockings installation not in place, and can also be used to draw the line on stator winding 7.
The structure of the stator winding glue-pouring device of the present invention is simple, easy to operation, and the stifled pad of sleeve and bottom is used cooperatively, and is subtracted
The operational sequence for smearing lubricating grease is lacked, has saved a large amount of manpower and material cost, saved the time, and upper blocking and lower stifled
Plug is circular platform type structure, and with stator winding axocoel is small is full of mating connection, make the axocoel better tightness of stator winding, avoid
In the axocoel that colloid overflows into stator winding during encapsulating.
Further, setting is blocked up at the upper surface center of pad 10 there are one convex top in bottom, and lower block has on 8 bottom surface
One groove, and the convex top and the groove match of the lower lower surface setting for blocking 8 are realized by the cooperation of groove and convex top
Placed in the middle, the guarantee 7 side gap uniformity of stator winding of lower section, guarantee encapsulating effect.
Specific implementation mode blocks up bottom on the bottom surface for the lower plate that pad 10 is placed on sleeve 1, with blocking 6 and lower stifled
Plug 8 respectively block stator winding 7 axocoel upper and lower ends, it is upper block 6 and it is lower block 8 respectively with the axocoel of stator winding 7
Upper and lower ends coordinate for slight interference, so that it is closely connected, reach better plug for seal effect, then, the colloid that will be stirred
It pours into sleeve 1 in right amount, and sleeve 1 is placed in supporting block 9, stator winding 7 sinks to the cavity bottom of sleeve 1 by dead weight
Portion is conducive to the abundant embedding stator winding 7 of colloid, reduces bubble and generates, ensures that colloid is evenly distributed, and keeps convex top complete with groove
Fitting, it is ensured that stator winding 7 is located at the center of sleeve 1, stands until after the completion of encapsulating, carries out baking sizing.
Embodiment two
It is fitted on the bottom surface of lower plate as shown in Fig. 2, pad 10 is blocked up at the bottom, i.e., bottom is blocked up pad 10 and carried out to removal hole
Under the premise of blocking and ensureing that 1 bottom surface of sleeve is plane, the bottom can be made to block up pad 10 and be removed from 1 bottom of sleeve, it is described
Bottom block up pad 10 cylindrical, cone or convex shape structure can be used.Meanwhile be fixedly installed can be with for bottom 10 lower surfaces of stifled pad
The lug 11 of dismounting facilitates and pad 10 is blocked up at bottom is fitted on the bottom surface of lower plate, or facilitates and pad 10 is blocked up at bottom remove lower plate
Bottom surface.
Further, which further includes the support of the packaged cavity structure of a sleeve 1 for being used to support merging stator winding 7
Block 9, when for stator winding solidification, stop sleeve 1.
Meanwhile the sleeve 1 that pad 10 is blocked up the bottom of equipped with is removed support by structure using the present invention after completing baking sizing
Block 9, take down the stifled pad 10 in bottom makes it along sleeve 1 by the stator winding 7 after encapsulating in the removal hole pushes against sleeve 1 of sleeve 1
Wall removes, and extracts upper blocking 6 and the lower blocking 8 of the axocoel upper and lower ends of stator winding 7.
In such a way that the stifled pad in bottom is removed in bottom, can cured stator winding eaily be removed into sleeve, and keep away
The situation that part colloid is pasted onto in tooling is exempted from, has also made the surface of the encapsulating of stator winding smoother, has made to determine after encapsulating
The sealing effect of sub- winding is more preferable, saves a large amount of human cost and material deterioration inside.
Embodiment three
It is fitted on 1 inner cavity bottom surface of the sleeve as shown in Fig. 2, pad 10 is blocked up at the bottom, i.e., pad 10 is blocked up to tearing open in bottom
Unload hole blocked and ensure 1 bottom surface of sleeve be plane under the premise of, can so that bottom block up pad 10 from sleeve bottom dismounting, it is described
Bottom block up pad 10 cylindrical, cone or convex shape structure can be used.The bottom is blocked up on the lower surface of pad 10 and is fixedly installed
There is the knock-pin 2 across removal hole, it is convenient to block up pad 10 by stator winding 7 along 1 inner wall of sleeve removal sleeve by pressing upwards on bottom
1。
By the way of the stifled pad prolapse upwards in bottom, abjection and ejection settle at one go, and, pad is blocked up using the bottom of larger cross-section,
Ensure ejection uniform force, reduces abjection damage, meanwhile, using the cooperation on convex top and groove after hauling-out, can also be directly realized by pair
The dismounting of lower blocking, it is simple controllable convenient, improve whole efficiency.
Further, and 2 lower end of knock-pin is fixedly installed backing board 10, as backing board 4 and 2 lower end of knock-pin pass through one
Trip bolt 5 is fixed, aspect dismounting, is arranged with resetting spring 3 on the knock-pin 2 between backing board 10 and lower plate, and reset
3 upper and lower ends of spring are separately fixed on lower plate and backing board 10.
Specific implementation mode blocks up bottom on the upper bottom surface for the lower plate that pad 10 is placed on sleeve 1, and knock-pin 2 is passed through and torn open
Hole is unloaded, while being set with resetting spring 3 on knock-pin 2, for restoring sleeve 1 automatically after knock-pin 2 ejects stator winding 7
Position, and knock-pin 2 is fixed on backing board and 3 upper and lower ends of resetting spring are separately fixed at lower plate and backing board 10
On, after the completion of baking-curing, sleeve 1 is removed into supporting block 9, by 1 upper end of sleeve application pressure, resetting spring 3 being made to shrink,
Knock-pin 2 removes stator winding 7 along 1 inner wall of sleeve, when stator winding 7 is fully removed sleeve 1, extracts stator winding 7
It is upper to block 6 dismountings synchronous with lower blocking 8.
The stifled pad of the knock-pin of the stator winding glue-pouring device of the present invention and bottom is used cooperatively, can be eaily by solidification
Stator winding afterwards removes sleeve, and avoids the situation that part colloid is pasted onto in tooling, makes the encapsulating of stator winding
Surface is smoother, keeps the sealing effect of the stator winding after encapsulating more preferable, saves a large amount of human cost and material deterioration inside,
And sleeve, knock-pin, the stifled pad in bottom and resetting spring are used cooperatively, and the process of dismounting process are avoided, moreover, using knock-pin
The stator winding being cured directly is ejected along sleeve lining, the case where glue-pouring device collides with is avoided, when saving a large amount of
Between.
Example IV
A kind of glue-pouring method of the glue-pouring device of stator winding of the present invention, includes the following steps：
1) the stifled pad in bottom is inlaid in removal hole sealing, respectively in the upper and lower axocoel of stator winding plug load onto blocking and under
It blocks；
2) appropriate colloid is injected into sleeve；The stator winding being sealed is put into sleeve；
3) stator winding dead weight carries out baking-curing after slowly sinking to sleeve bottom；Such as, the environment of baking-curing is taken the photograph for 60
Family name's degree, baking time are 2 hours.
4) stator winding is ejected after the completion of curing.
Wherein, the stator winding extrusion method in step 4) will to dismantle and directly holding stator winding bottom the stifled pad in bottom
It ejects sleeve.
Preferably, the stator winding extrusion method in step 4) is to remove sleeve out of supporting block completely, press sleeve
Cylinder upper end, makes compression spring shrink, and knock-pin removes stator winding along sleeve lining.
The glue-pouring method of the device of the stator winding of the present invention, stator winding dead weight are slowly sunk to sleeve bottom, are had
It conducive to the abundant embedding stator winding of colloid, reduces bubble and generates, ensure that colloid is uniformly distributed around stator winding, using upper stifled
Plug and lower blocking are sealed the axocoel of stator winding, make the axocoel better tightness of stator winding, avoid in encapsulating mistake
Colloid overflows into the axocoel of stator winding in journey.
The spatially relative terms such as "upper", "lower", "left", "right" have been used in embodiment for ease of explanation, have been used for
Relationship of the elements or features relative to another elements or features shown in definition graph.It should be understood that in addition to figure
Shown in except orientation, spatial terminology is intended to include the different direction of device in use or operation.For example, if in figure
Device be squeezed, the element for being stated as being located at other elements or feature "lower" will be located into other elements or feature "upper".
Therefore, exemplary term "lower" can include both upper and lower orientation.Device, which can be positioned in other ways, (to be rotated by 90 ° or position
In other orientation), it can be interpreted accordingly used herein of the opposite explanation in space.
Illustrative description has been done to the present invention above, it should explanation, the case where not departing from core of the invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal
Fall into protection scope of the present invention.
Claims (10)
1. a kind of stator winding glue-pouring device, which is characterized in that on the axocoel including being respectively used to seal the stator winding (7)
The upper blocking (6) at lower both ends and lower blocking (8), and the stator winding (7) can be allowed to be placed in from upper opening and set on lower plate
It is equipped with the sleeve (1) of removal hole, and is detachably provided in the stifled pad (10) in the bottom at removal hole and being sealed against.
2. stator winding glue-pouring device according to claim 1, which is characterized in that the stifled pad (10) in the bottom is fitted in described
Lower plate bottom surface on.
3. stator winding glue-pouring device according to claim 2, which is characterized in that solid on stifled pad (10) lower surface in the bottom
Surely it is provided with the lug (11) dismantled.
4. stator winding glue-pouring device according to claim 1, which is characterized in that the stifled pad (10) in the bottom is fitted in described
The upper surface of the lower plate of sleeve (1).
5. stator winding glue-pouring device according to claim 4, which is characterized in that on the lower surface of the stifled pad (10) in the bottom
It is fixedly installed the knock-pin (2) across the removal hole.
6. stator winding glue-pouring device according to claim 5, which is characterized in that described knock-pin (2) lower end is fixed
It is provided with backing board (4), resetting spring is arranged on the knock-pin (2) between the backing board (4) and the lower plate
(3)。
7. a kind of glue-pouring method of stator winding glue-pouring device as claimed in any one of claims 1 to 6, which is characterized in that including
Following steps：
1) the stifled pad in bottom is inlaid in removal hole sealing, plug loads onto blocking and lower blocking in the upper and lower axocoel of stator winding respectively；
2) appropriate colloid is injected into sleeve, and the stator winding being sealed is put into sleeve；
3) stator winding dead weight is heating and curing after slowly sinking to sleeve bottom；
4) stator is ejected after the completion of curing.
8. the glue-pouring method of stator winding glue-pouring device according to claim 7, which is characterized in that in the step 4)
Stator winding extrusion method is to dismantle by the stifled pad in bottom and directly hold stator winding bottom to be ejected sleeve.
9. the glue-pouring method of stator winding glue-pouring device according to claim 7, which is characterized in that in the step 4)
Stator winding extrusion method is to press down on sleeve to eject stator winding using knock-pin.
10. the glue-pouring method of stator winding glue-pouring device according to claim 7, which is characterized in that the environment of baking is
60 degrees Celsius, baking time is 2 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810307370.8A CN108462343B (en) | 2018-04-08 | 2018-04-08 | Stator winding glue filling device and glue filling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810307370.8A CN108462343B (en) | 2018-04-08 | 2018-04-08 | Stator winding glue filling device and glue filling method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108462343A true CN108462343A (en) | 2018-08-28 |
| CN108462343B CN108462343B (en) | 2024-03-26 |
Family
ID=63235264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810307370.8A Active CN108462343B (en) | 2018-04-08 | 2018-04-08 | Stator winding glue filling device and glue filling method thereof |
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| Country | Link |
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| CN (1) | CN108462343B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114614642A (en) * | 2022-05-10 | 2022-06-10 | 常州市南方电机有限公司 | Electromagnetic braking three-phase asynchronous motor |
| CN114915125A (en) * | 2022-06-13 | 2022-08-16 | 瑞昌市森奥达科技有限公司 | Low-voltage large-current motor stator coil heating device |
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| CN106655662A (en) * | 2017-01-10 | 2017-05-10 | 广东力好科技股份有限公司 | Glue pouring device and glue pouring process for motor stator |
| CN206727850U (en) * | 2017-05-19 | 2017-12-08 | 湖北自贸区宜昌片区一昊科技有限公司 | A kind of frock for servo motor stator encapsulating |
| CN107465317A (en) * | 2017-09-26 | 2017-12-12 | 江苏微特利电机股份有限公司 | A kind of stator glue-pouring method and include the motor of stator is produced using its method |
| CN208128102U (en) * | 2018-04-08 | 2018-11-20 | 天津深之蓝海洋设备科技有限公司 | Stator winding glue-pouring device |
Cited By (3)
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| CN114614642A (en) * | 2022-05-10 | 2022-06-10 | 常州市南方电机有限公司 | Electromagnetic braking three-phase asynchronous motor |
| CN114614642B (en) * | 2022-05-10 | 2022-07-19 | 常州市南方电机有限公司 | Electromagnetic braking three-phase asynchronous motor |
| CN114915125A (en) * | 2022-06-13 | 2022-08-16 | 瑞昌市森奥达科技有限公司 | Low-voltage large-current motor stator coil heating device |
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