CN108457437A - Concrete dusting regulation protective coating and its construction method - Google Patents

Concrete dusting regulation protective coating and its construction method Download PDF

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Publication number
CN108457437A
CN108457437A CN201810108611.6A CN201810108611A CN108457437A CN 108457437 A CN108457437 A CN 108457437A CN 201810108611 A CN201810108611 A CN 201810108611A CN 108457437 A CN108457437 A CN 108457437A
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China
Prior art keywords
protective coating
parts
waterproof material
layer
functional form
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Pending
Application number
CN201810108611.6A
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Chinese (zh)
Inventor
徐建军
王道中
张朝辉
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JIANGSU NIGAO TECHNOLOGY Co Ltd
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JIANGSU NIGAO TECHNOLOGY Co Ltd
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Priority to CN201810108611.6A priority Critical patent/CN108457437A/en
Publication of CN108457437A publication Critical patent/CN108457437A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

Abstract

The invention discloses a kind of concrete dusting regulation protective coating and its construction methods, the protective coating is made of osmosis type waterproof layer, rapid-patching motar, functional form interface agent layer and the high-elastic flexible waterproof material layer of cement base, and the protective coating is disposed with osmosis type waterproof layer, rapid-patching motar, functional form interface agent layer and the high-elastic flexible waterproof material layer of cement base outward from interior.Its construction method includes the following steps:Condition survey, basal plane cleaning, osmosis type waterproof material brushing, rapid-patching motar carry out basal plane repairing, functional form interfacial agents brushing, the high-elastic flexible waterproof material brushing of cement base.The protective coating of the present invention is especially suitable for Alpine-cold condition(‑40℃)Lower concrete dusting regulation, protective coating have the characteristics that resistance to bubble, freeze-thawing resistant, low temperature resistant, uvioresistant, and construction technology is simple, and service life is long, reach conveniently, safely, environmentally friendly, durable target.

Description

Concrete dusting regulation protective coating and its construction method
Technical field
The present invention relates to concrete protection remedial technology fields, renovate more particularly to a kind of concrete dusting and are applied with protection Layer and its construction method.
Background technology
Concrete due to design, construction and management operating etc., such as by cavitation corrosion, denude, wash away, freeze thawing, water The factors such as chemical erosion or mechanical impact act on and lead to surface damage, dusting, will have a direct impact on coagulation if be not pocessed Soil structure safety, therefore be badly in need of renovating the dusting of concrete.In extremely frigid zones(-40℃), protective materials must be subjected to The influence of the complexity climatic environment such as bubble, freeze thawing, low temperature, ultraviolet light, while also needing to solve the service life, resistance to of protective coating The problems such as long property.
Polymer cement waterproof paint its main performance in the country's shows that tensile strength, elongation at break, low temperature are soft at present Property(-10℃), adhesive strength, impermeability, impermeability etc., extremely frigid zones are much not achieved in low temperature flexibility(-40℃) Requirement.In addition the comprehensive performance of protective coating again it is related with actual construction environment, especially for bubble, freeze thawing, low temperature, Ultraviolet light and concrete dusting layer bond loosely with protective layer, cannot meet height using current polymer cement waterproof paint The dusting regulation of cold area concrete.
Invention content
The invention mainly solves the technical problem of providing a kind of concrete dusting regulation protective coating and its construction parties Method, the protective coating is especially suitable for Alpine-cold condition(-40℃)Lower concrete dusting regulation, protective coating have resistance to bubble, resistance to The features such as freeze thawing, low temperature resistant, uvioresistant, construction technology is simple, and service life is long, reach conveniently, safely, it is environmental protection, durable Target.
In order to solve the above technical problems, one aspect of the present invention is:A kind of concrete dusting regulation is provided With protective coating, the protective coating is by osmosis type waterproof layer, rapid-patching motar, functional form interface agent layer and cement The high-elastic flexible waterproof material layer of base is constituted, and the protective coating is disposed with the osmosis type waterproof material outward from interior Layer, rapid-patching motar, functional form interface agent layer and the high-elastic flexible waterproof material layer of cement base.
In a preferred embodiment of the present invention, the high-elastic flexible waterproof material layer of the cement base is by powder and liquid material group At the powder includes the raw material of following parts by weight:20-30 parts of cement, 10-20 parts of quartz sand, 60-80 parts of dicalcium powder and water 0.1-0.5 parts of cellulose of solubleness;The liquid material includes the raw material of following parts by weight:100-120 parts of lotion, antifoaming agent 0.6- 1.0 parts and 0.5-0.8 parts of dispersant.
In a preferred embodiment of the present invention, the cement is Portland cement, and the grain size of quartz sand is 70- The grain size of 140 mesh, dicalcium powder is 170-230 mesh, and the water-soluble cellulose is methylcellulose, hydroxypropyl methyl fiber One or more of element, hydroxyethyl cellulose and carboxymethyl cellulose, viscosity are less than 1000mpas.
In a preferred embodiment of the present invention, the lotion is acrylate copolymer emulsion, cinnamic acrylic ester The one or more of copolymer emulsion and butadiene-styrene copolymer lotion.
In a preferred embodiment of the present invention, the functional form interface agent layer is made of the raw material of following parts by weight: 100 parts of bisphenol-A type epoxy resin, 5-10 parts of ketimide, 5-10 parts of modified amine, three-(Dimethylamino methyl)2-6 parts of phenol With 50-70 parts of dimethylbenzene.
In a preferred embodiment of the present invention, the modified amine be ethylenediamine, triethylene tetramine, tetraethylenepentamine and It is one or more in m-phenylene diamine (MPD).
In a preferred embodiment of the present invention, the modified amine is the mixing of ethylenediamine and triethylene tetramine, the two Weight ratio is 5:1-4.
In a preferred embodiment of the present invention, the rapid-patching motar is epoxies mending mortar, and described oozes Saturating type waterproof layer is one kind in silane base waterproof material and siloxy group waterproof material.
In order to solve the above technical problems, another technical solution used in the present invention is:It is whole to provide a kind of concrete dusting The construction method with protective coating is controlled, is included the following steps:Condition survey, basal plane cleaning, osmosis type waterproof material brushing, quickly Mending mortar carries out basal plane repairing, functional form interfacial agents brushing, the high-elastic flexible waterproof material brushing of cement base.
In a preferred embodiment of the present invention, the firm time of the rapid-patching motar is 25-35min, described Functional form interfacial agents hardening time is 25-35min.
In a preferred embodiment of the present invention, should be carried out after the functional form interfacial agents roller coating 10-20min immediately The high-elastic flexible waterproof material brushing of one of cement base, the high-elastic flexible waterproof material of cement base are brushed in three times, rear all over brush should be Preceding to be carried out after coating drying and forming-film, the overall thickness of coating is more than or equal to 2mm.
The beneficial effects of the invention are as follows:
1, protective coating of the invention has the characteristics that resistance to bubble, freeze-thawing resistant, low temperature resistant, uvioresistant, especially suitable for high and cold Condition(-40℃)Lower concrete dusting regulation, construction technology is simple, and service life is long, reach conveniently, safely, it is environmental protection, durable Target.
2, the present invention uses osmosis type waterproof material and the dual waterproof protective of the high-elastic flexible waterproof material of cement base, using work( Energy type interfacial agents carry out infiltration reinforcement to dusting base, using functional form interfacial agents and the high-elastic flexible waterproof material interval of cement base 10-20min constructs, and avoids the defect of the high-elastic flexible waterproof material of cement base and base's bonding loosely, which is applicable in It is renovated in concrete dusting, especially suitable for Alpine-cold condition(-40℃)Lower concrete dusting regulation.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing, wherein:
Fig. 1 is the structural schematic diagram of one preferred embodiment of concrete dusting regulation protective coating of the present invention;
The label of each component is as follows in attached drawing:1, osmosis type waterproof layer, 2, rapid-patching motar, 3, functional form interfacial agents Layer, 4, the high-elastic flexible waterproof material layer of cement base, 5, basal plane.
Specific implementation mode
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common All other embodiment that technical staff is obtained without making creative work belongs to the model that the present invention protects It encloses.
Embodiment 1:It please refers to Fig.1
A kind of concrete dusting regulation protective coating, the protective coating is by osmosis type waterproof layer 1, Rapid-Repair sand Slurry 2, functional form interface agent layer 3 and the high-elastic flexible waterproof material layer 4 of cement base are constituted, the protective coating from it is interior outward successively It is high-elastic flexible anti-to be provided with the osmosis type waterproof layer 1, rapid-patching motar 2, functional form interface agent layer 3 and cement base Water material layer 4, the osmosis type waterproof layer are isobutyl triethoxy silane, and the rapid-patching motar is epoxy Mending mortar.
Wherein, the functional form interface agent layer is made of the raw material of following parts by weight:Bisphenol-A type epoxy resin 100 Part, 6 parts of ketimide, 5 parts of ethylenediamine, 1 part of triethylene tetramine, three-(Dimethylamino methyl)6 parts of phenol, 60 parts of dimethylbenzene;Institute The high-elastic flexible waterproof material of cement base stated is made of powder and liquid material, and weight ratio is as follows:25 parts of Portland cement, 100 0.1 part of 20 parts of mesh quartz sand, 60 parts of 200 mesh dicalcium powder and methylcellulose;The liquid material includes the raw material of following parts by weight: 0.6 part of 65 parts of acrylate copolymer emulsion, 35 parts of latex of copolymer in cinnamic acrylic ester, 0.6 part of antifoaming agent and dispersant.
A kind of construction method for concrete dusting regulation protective coating carries out according to the following steps:Situation tune It looks into, basal plane 5 is cleared up, osmosis type waterproof material brushing, and rapid-patching motar carries out basal plane repairing, functional form interfacial agents brushing, water The high-elastic flexible waterproof material brushing of mud base.Wherein, it is high that first of cement base should be carried out after functional form interfacial agents roller coating 15min immediately Flexible waterproof material construction is played, the high-elastic flexible waterproof material of cement base is brushed in three times, rear to be dried all over coating preceding all over brushing It is carried out after film forming, finally obtains the thickness 2.0mm of the high-elastic flexible waterproof material layer of cement base;The rapid-patching motar it is hard The change time is 25min, and the functional form interfacial agents hardening time is 35min.
Embodiment 2:It please refers to Fig.1
A kind of concrete dusting regulation protective coating, the protective coating is by osmosis type waterproof layer 1, Rapid-Repair sand Slurry 2, functional form interface agent layer 3 and the high-elastic flexible waterproof material layer 4 of cement base are constituted, the protective coating from it is interior outward successively It is high-elastic flexible anti-to be provided with the osmosis type waterproof layer 1, rapid-patching motar 2, functional form interface agent layer 3 and cement base Water material layer 4, the osmosis type waterproof layer are isobutyl triethoxy silane, and the rapid-patching motar is epoxy Mending mortar.
Wherein, the functional form interface agent layer is made of the raw material of following parts by weight:Bisphenol-A type epoxy resin 100 Part, 8 parts of ketimide, 5 parts of ethylenediamine, 3 parts of triethylene tetramine, three-(Dimethylamino methyl)4 parts of phenol, 50 parts of dimethylbenzene;Institute The high-elastic flexible waterproof material of cement base stated is made of powder and liquid material, and weight ratio is as follows:20 parts of Portland cement, 70 mesh 0.2 part of 10 parts of quartz sand, 70 parts of 230 mesh dicalcium powder and hydroxypropyl methyl cellulose;The liquid material includes following parts by weight Raw material:50 parts of acrylate copolymer emulsion, 50 parts of latex of copolymer in cinnamic acrylic ester, 0.6 part of antifoaming agent and dispersant 0.6 part.
A kind of construction method for concrete dusting regulation protective coating carries out according to the following steps:Situation tune It looks into, basal plane 5 is cleared up, osmosis type waterproof material brushing, and rapid-patching motar carries out basal plane repairing, functional form interfacial agents brushing, water The high-elastic flexible waterproof material brushing of mud base.Wherein, it is high that first of cement base should be carried out after functional form interfacial agents roller coating 10min immediately Flexible waterproof material construction is played, the high-elastic flexible waterproof material of cement base is brushed in three times, rear to be dried all over coating preceding all over brushing It is carried out after film forming, finally obtains the thickness 2.5mm of the high-elastic flexible waterproof material layer of cement base;The rapid-patching motar it is hard The change time is 30min, and the functional form interfacial agents hardening time is 30min.
Embodiment 3:It please refers to Fig.1
A kind of concrete dusting regulation protective coating, the protective coating is by osmosis type waterproof layer 1, Rapid-Repair sand Slurry 2, functional form interface agent layer 3 and the high-elastic flexible waterproof material layer 4 of cement base are constituted, the protective coating from it is interior outward successively It is high-elastic flexible anti-to be provided with the osmosis type waterproof layer 1, rapid-patching motar 2, functional form interface agent layer 3 and cement base Water material layer 4, the osmosis type waterproof layer are isobutyl triethoxy silane, and the rapid-patching motar is epoxy Mending mortar.
Wherein, the functional form interface agent layer is made of the raw material of following parts by weight:Bisphenol-A type epoxy resin 100 Part, 10 parts of ketimide, 5 parts of ethylenediamine, 4 parts of triethylene tetramine, three-(Dimethylamino methyl)2 parts of phenol, 70 parts of dimethylbenzene; The high-elastic flexible waterproof material of the cement base is made of powder and liquid material, and weight ratio is as follows:30 parts of Portland cement, 0.5 part of 140 10 parts of mesh quartz sands, 80 parts of 170 mesh dicalcium powder and carboxymethyl cellulose;The liquid material includes following parts by weight Raw material:80 parts of acrylate copolymer emulsion, 20 parts of latex of copolymer in cinnamic acrylic ester, 0.6 part of antifoaming agent and dispersant 0.6 part.
A kind of construction method for concrete dusting regulation protective coating carries out according to the following steps:Situation tune It looks into, basal plane 5 is cleared up, osmosis type waterproof material brushing, and rapid-patching motar carries out basal plane repairing, functional form interfacial agents brushing, water The high-elastic flexible waterproof material brushing of mud base.Wherein, it is high that first of cement base should be carried out after functional form interfacial agents roller coating 20min immediately Flexible waterproof material construction is played, the high-elastic flexible waterproof material of cement base is brushed in three times, rear to be dried all over coating preceding all over brushing It is carried out after film forming, finally obtains the thickness 3mm of the high-elastic flexible waterproof material layer of cement base;The hardening of the rapid-patching motar Time is 35min, and the functional form interfacial agents hardening time is 25min.
The advantageous effect of concrete dusting regulation protective coating of the present invention and its construction method is:
1, osmosis type waterproof material uses silane in the present invention, can significantly improve the waterproof of concrete, anti-chlorion, The performances such as freeze thawing resistance.
2, functional form interfacial agents use hydrophilic group epoxies interface processing material in the present invention, and one can be formed after consolidation The strengthening course of depthkeeping degree can be also firmly bonded with the high-elastic flexible waterproof material of cement base.
3, the high-elastic flexible waterproof material of cement base has resistance to bubble, freeze-thawing resistant, low temperature resistant in the present invention(-40℃), anti-purple The features such as outside line, barrier propterty are excellent.
4, the present invention uses three-layer protection composite construction:Osmosis type waterproof material, functional form interfacial agents, cement base are high-elastic soft Property waterproof material, be to take full advantage of advantage, the feature of trilaminate material respectively, play " take long mend disconnected " or " maximizing favourable factors and minimizing unfavourable ones " Resultant effect is suitable for Alpine-cold condition especially suitable for special(-40℃)Lower concrete dusting regulation, construction technology is simple, makes With long lifespan, reach conveniently, safely, environmental protection, durable target.
Example the above is only the implementation of the present invention is not intended to limit the scope of the invention, every to utilize this hair Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks Domain is included within the scope of the present invention.

Claims (10)

1. a kind of concrete dusting regulation protective coating, which is characterized in that the protective coating is by osmosis type waterproof material Layer, rapid-patching motar, functional form interface agent layer and the high-elastic flexible waterproof material layer of cement base are constituted, the protective coating from It is high that it is inside disposed with the osmosis type waterproof layer, rapid-patching motar, functional form interface agent layer and cement base outward Play flexible waterproof material layer.
2. concrete dusting regulation protective coating according to claim 1, which is characterized in that the cement base is high-elastic Flexible waterproof material layer is made of powder and liquid material, and the powder includes the raw material of following parts by weight:20-30 parts of cement, stone 0.1-0.5 parts of 10-20 parts of sand, 60-80 parts of dicalcium powder and water-soluble cellulose;The liquid material includes the original of following parts by weight Material:0.5-0.8 parts of 100-120 parts of lotion, 0.6-1.0 parts of antifoaming agent and dispersant.
3. concrete dusting regulation protective coating according to claim 2, which is characterized in that the cement is common The grain size of portland cement, quartz sand is 70-140 mesh, and the grain size of dicalcium powder is 170-230 mesh, the water-soluble cellulose For one or more of methylcellulose, hydroxypropyl methyl cellulose, hydroxyethyl cellulose and carboxymethyl cellulose, viscosity Less than 1000mpas.
4. concrete dusting regulation protective coating according to claim 2, which is characterized in that the lotion is propylene The one or more of acid esters copolymer emulsion, latex of copolymer in cinnamic acrylic ester and butadiene-styrene copolymer lotion.
5. concrete dusting regulation protective coating according to claim 1, which is characterized in that the functional form interface Oxidant layer is made of the raw material of following parts by weight:100 parts of bisphenol-A type epoxy resin, 5-10 parts of ketimide, 5-10 parts of modified amine, Three-(Dimethylamino methyl)50-70 parts of 2-6 parts of phenol and dimethylbenzene.
6. concrete dusting regulation protective coating according to claim 5, which is characterized in that the modified amine is second It is one or more in diamines, triethylene tetramine, tetraethylenepentamine and m-phenylene diamine (MPD).
7. concrete dusting regulation protective coating according to claim 1, which is characterized in that the Rapid-Repair sand Slurry is epoxies mending mortar, and the osmosis type waterproof layer is in silane base waterproof material and siloxy group waterproof material One kind.
8. the construction method of concrete dusting regulation protective coating according to claim 1, which is characterized in that including with Lower step:Condition survey, basal plane cleaning, osmosis type waterproof material brushing, rapid-patching motar carry out basal plane repairing, functional form circle Face agent brushing, the high-elastic flexible waterproof material brushing of cement base.
9. construction method according to claim 8, which is characterized in that the firm time of the rapid-patching motar is 25-35min, the functional form interfacial agents hardening time are 25-35min.
10. construction method according to claim 8, which is characterized in that the functional form interfacial agents roller coating 10-20min After should carry out the high-elastic flexible waterproof material brushing of first of cement base immediately, the high-elastic flexible waterproof material of cement base applies in three times Brush, rear all over brushing and should being carried out after coating drying and forming-film preceding, the overall thickness of coating is more than or equal to 2mm.
CN201810108611.6A 2018-02-03 2018-02-03 Concrete dusting regulation protective coating and its construction method Pending CN108457437A (en)

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CN111980180A (en) * 2020-07-24 2020-11-24 广州珠江黄埔大桥建设有限公司 Concrete permeation reinforcing and protecting structure and construction method thereof
CN113429819A (en) * 2021-06-07 2021-09-24 泰州市中山涂料有限公司 Wall-protecting water-based interface agent and preparation method thereof
CN114892908A (en) * 2021-06-24 2022-08-12 上海牛元工贸有限公司 Anti-seepage coating containing interface agent and waterproof coating

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN111980180A (en) * 2020-07-24 2020-11-24 广州珠江黄埔大桥建设有限公司 Concrete permeation reinforcing and protecting structure and construction method thereof
CN113429819A (en) * 2021-06-07 2021-09-24 泰州市中山涂料有限公司 Wall-protecting water-based interface agent and preparation method thereof
CN114892908A (en) * 2021-06-24 2022-08-12 上海牛元工贸有限公司 Anti-seepage coating containing interface agent and waterproof coating

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Application publication date: 20180828