A kind of interval catalytic reaction rectification prepares the device and method of dibutyl phthalate
Technical field
The invention belongs to the technical fields of catalytic reaction rectification, and in particular to a kind of adjacent benzene of interval catalytic reaction rectification preparation
The device and method of dibutyl carboxylic acid.
Background technology
Dibutyl phthalate (DBP) is a kind of good plasticizer, is current most widely used plasticizer, accounts for about
The 75% of whole plasticizer yield has very strong solvability for various kinds of resin, is mainly used for the processing of polyvinyl chloride, makes
Product softness is good;For cellulose nitrate coating, there are good emollescence and excellent stability, resistance to deflection, glues
The property, water proofing property;Also act as the plasticizer of vinyl acetate, alkyd resin, ethyl cellulose and neoprene.
Currently, domestic common synthetic method is esterified under effect of sulfuric acid with n-butanol by phthalic anhydride,
Although sulfuric acid is inexpensive, technical maturity, product yield are higher, easily cause side reaction, seriously corroded, there are three-waste pollutions and product
The shortcomings of quality is difficult to control.The master operation of DBP productions has esterification, neutralizes washing, dealcoholysis, filtering, wastewater treatment, recycles alcohol
Processing etc..Generating process generates waste water and brings water and neutralization, washing water into from chemical reaction generation water, raw materials for production.Waste water
Composition is more complicated, inside there is DBP, phthalic acid, two octanoic acid of adjacent benzene, sodium sulphate, free H2SO4, the pungent vinegar of adjacent benzene list, only son's vinegar
Equal chemical analysis give up impurities in water based on organic matter.
It is more and more urgent to the cleaning generation demand of dibutyl phthalate with the raising that Environmental Protection in China requires, it needs
The problem of being directed to traditional batch production process, a kind of DBP production technologies of efficient environmental protection are developed, improves product
Yield and conversion ratio reduce waste water yield, are all extremely important for society and enterprise.
Invention content
The present invention for the more problem of the more sewage yield of side reaction, develop a kind of environmental protection, product yield and turn
The high interval catalytic reaction rectification of rate prepares the device and method of dibutyl phthalate, to traditional esterifications reaction process into
Row improves.
Technical solution is used by the present invention solves above-mentioned technical problem:
A kind of interval catalytic reaction rectification prepares the device of dibutyl phthalate, including reactive distillation column (C1),
One tower reactor (T1), the second tower reactor (T2), circulating pump (P1), condenser (E1), phase separation tank (D);The middle and upper part reactive distillation column (C1),
Middle part, lower part are respectively equipped with gas-liquid distributor, and catalyst sulfonate resin, the first tower reactor (T1) and are filled in gas-liquid distributor
Two tower reactors (T2) middle part, lower part are equipped with the bed of loading catalyst resin;
In reactive distillation column (C1), tower top is provided with gaseous phase outlet, and reactive distillation column (C1) tower body is from top to bottom set respectively
It is equipped with butanol refluxing opening, tower reactor fluid inlet, two tower lower part gas phase imports, bottom of tower extraction mouth;
Liquid phase entrance is provided at the top of phase separation tank (D), top is equipped with butanol bypass outlet, and bottom is equipped with water phase and produces mouth;
Gaseous phase outlet is set at the top of the first tower reactor (T1) and the second tower reactor (T2), and fluid inlet, bottom setting is arranged in top
Liquid-phase outlet;
The outlet of reactive distillation column (C1) top gaseous phase is connect with condenser (E1), condenser (E1) outlet connection phase separation tank
(D) liquid phase entrance, phase separation tank (D) upper outlet are connect with the top reactive distillation column (C1) butanol refluxing opening, reactive distillation column
(C1) gas phase entrance in lower part is connect with the first tower reactor (T1) and the second tower reactor (T2) gaseous phase outlet respectively, reactive distillation column (C1)
Bottom liquid phases outlet connect respectively with the fluid inlet of the first tower reactor (T1) and the top the second tower reactor (T2), the first tower reactor (T1) and
The outlet of second tower reactor (T2) bottom liquid phases is connect with reflux pump (P1) entrance, in reflux pump (P1) outlet and reactive distillation column (C1)
Portion's tower reactor fluid inlet connection.
A kind of method that interval catalytic reaction rectification prepares dibutyl phthalate, includes the following steps:
Reactive distillation column (C1) bottom liquid phases export with the fluid inlet on the top the first tower reactor (T1) it is separated, second
Tower reactor (T2) bottom liquid phases export it is separated with reflux pump (P1) entrance, the outlet of connection reactive distillation column (C1) bottom liquid phases with
The fluid inlet on the top the second tower reactor (T2), the outlet of connection the first tower reactor (T1) bottom liquid phases and reflux pump (P1) entrance;
Phthalic anhydride and butanol in first tower reactor (T1) are heated to 140 DEG C, phthalic anhydride:The mass ratio 1 of butanol:1.4, in catalyst
Esterification is carried out in bed;The reacted rectifying column lower part gas phase import of gas phase of first tower reactor (T1) gasification enters synthesis under normal pressure
In rectifying column (C1), in the first tower reactor (T1) liquid phase by circulating pump (P1) enter the top reactive distillation column (C1) tower bottoms mutually into
Mouthful, phthalic anhydride and butanol mixture carry out esterification in the catalyst bed of distributor;The moisture of generation is formed altogether with butanol
It boils object and enters split-phase in phase separation tank (D) after overhead condenser (E1) is cooling, the butanol after split-phase is back to reactive distillation column (C1
It is interior), continue to react, water phase is produced from the bottom phase separation tank (D);
Reactive distillation column (C1) bottom product enters the fluid inlet of the second tower reactor (T2), the temperature of the second tower reactor (T2)
Control is at 140 DEG C, so that mixture continuation is reacted in the catalyst bed of the second tower reactor T2, whole process is until first
Feed liquid in tower reactor T1 fully enters in reactive distillation column, the outlet of reactive distillation column (C1) bottom liquid phases and the first tower reactor (T1)
It is connected between the fluid inlet on top, the second tower reactor (T2) bottom liquid phases are exported and are connected between reflux pump (P1) entrance, instead
Answer separated, bottom the first tower reactor (T1) of the fluid inlet on the outlet of rectifying column (C1) bottom liquid phases and the top the second tower reactor (T2)
Liquid-phase outlet is separated with reflux pump (P1) entrance, and the feed liquid in the second tower reactor (T2) carries out above-mentioned anti-as reaction raw materials
Answer process, such circulate operation, until the reaction is complete.
The advantages and positive effects of the present invention are as follows:
The present invention is to replace sulfuric acid as catalyst using sulfonate resin, and reactive distillation column replaces stirred autoclave, reduces
Side reaction in reaction process, is integrated with reaction and dehydration, avoids neutralization water-washing process, the wastewater flow rate of reduction.
Method of the present invention solves prior art seriously corroded, and side reaction is more, the more problem of waste water, and
Present invention process is simply controllable, the more low advantage of wastewater through organic matter content.
Description of the drawings
Fig. 1 is the technological process that interval catalytic reaction rectification of the present invention prepares dibutyl phthalate.
C1- reactive distillation columns, E1- condensers, T1- tower reactors, T2- tower reactors, D- phase separation tanks, P1- circulating pumps, Z1- valves,
Z2- valves, Z3- valves, Z4- valves;
Liquid explanation in pipeline:1- condensate liquids, 2- reflux butanol, 3- produce water phase, 4- tower reactor liquid phases, 5- tower reactor gas
Phase, 6- tower reactor gas phases, 7- reactive distillation columns bottom of tower liquid phase, 8- reactive distillation columns bottom of tower liquid phase, 9- tower reactor liquid phases, 10- tower bottoms
Phase.
Specific implementation mode
Technical solution of the present invention is described in detail below, specific embodiment described herein is only explaining this hair
It is bright, but protection scope of the present invention is not limited to the embodiment.
Embodiment 1
Valve Z1 and Z4 are closed, and valve Z2 and Z3 are opened, phthalic anhydride and butanol in the first tower reactor T1, mass ratio 1:1.4,
It is heated to 140 DEG C in tower reactor, and carries out esterification in catalyst bed;The reacted rectifying of gas phase of first tower reactor T1 gasifications
The gas phase import of tower lower part enters in reactive distillation column C1, and liquid phase enters reactive distillation column C1 by circulating pump P1 in the first tower reactor T1
Top tower bottoms phase import, reactive distillation column rectifying tower packing be screen waviness structured packing, atmospheric operation, number of theoretical plate 12,
Phthalic anhydride and butanol mixture carry out esterification in the catalyst bed of distributor;The moisture of generation forms azeotropic mixture with butanol
(being characterized as water content 16%, butanol amount 83%) enters split-phase in phase separation tank D, the fourth after split-phase after overhead condenser E1 coolings
In alcohol reflux to reactive distillation column C1, continue to react, water phase is produced from the bottoms phase separation tank D;It produces the bottoms reactive distillation column C1
Object enters the fluid inlet of the second tower reactor T2, and the temperature of the second tower reactor T2 is controlled at 140 DEG C, so that mixture continues in the second tower
It is reacted in the catalyst bed of kettle T2, whole process is until the feed liquid in the first tower reactor T1 fully enters reactive distillation column
In.Valve Z2 and Z3 are closed later, opens valve Z1 and Z4, and the feed liquid in the second tower reactor T2 is used as reaction raw materials, progress above-mentioned
Reaction process, such circulate operation, equipment continuous operation 2h, until the reaction is complete, finally obtained product purity are 99.7%.
Embodiment 2
Valve Z1 and Z4 are closed, and valve Z2 and Z3 are opened, phthalic anhydride and butanol in the first tower reactor T1, mass ratio 1:1.4,
It is heated to 150 DEG C in tower reactor, and carries out esterification in catalyst bed;The reacted rectifying of gas phase of first tower reactor T1 gasifications
The gas phase import of tower lower part enters in reactive distillation column C1, and liquid phase enters reactive distillation column C1 by circulating pump P1 in the first tower reactor T1
Top tower bottoms phase import, reactive distillation column rectifying tower packing be screen waviness structured packing, atmospheric operation, number of theoretical plate 12,
Phthalic anhydride and butanol mixture carry out esterification in the catalyst bed of distributor;The moisture of generation forms azeotropic mixture with butanol
(being characterized as water content 16%, butanol amount 83%) enters split-phase in phase separation tank D, the fourth after split-phase after overhead condenser E1 coolings
In alcohol reflux to reactive distillation column C1, continue to react, water phase is produced from the bottoms phase separation tank D;It produces the bottoms reactive distillation column C1
Object enters the fluid inlet of the second tower reactor T2, and the temperature of the second tower reactor T2 is controlled at 150 DEG C, so that mixture continues in the second tower
It is reacted in the catalyst bed of kettle T2, whole process is until the feed liquid in the first tower reactor T1 fully enters reactive distillation column
In.Valve Z2 and Z3 are closed later, opens valve Z1 and Z4, and the feed liquid in the second tower reactor T2 is used as reaction raw materials, progress above-mentioned
Reaction process, such circulate operation, equipment continuous operation 2h, until the reaction is complete, finally obtained product purity are 99.8%.