CN108455625A - A kind of Modified Zeolite Y of high stability and preparation method thereof - Google Patents

A kind of Modified Zeolite Y of high stability and preparation method thereof Download PDF

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CN108455625A
CN108455625A CN201710093436.3A CN201710093436A CN108455625A CN 108455625 A CN108455625 A CN 108455625A CN 201710093436 A CN201710093436 A CN 201710093436A CN 108455625 A CN108455625 A CN 108455625A
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molecular sieve
modified zeolite
weight
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rare
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CN108455625B (en
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周灵萍
张蔚琳
许明德
田辉平
朱玉霞
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/20Faujasite type, e.g. type X or Y
    • C01B39/24Type Y
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/084Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/14After treatment, characterised by the effect to be obtained to alter the inside of the molecular sieve channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/16After treatment, characterised by the effect to be obtained to increase the Si/Al ratio; Dealumination
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    • C01P2006/13Surface area thermal stability thereof at high temperatures
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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    • C01P2006/16Pore diameter
    • C01P2006/17Pore diameter distribution

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Abstract

A kind of Modified Zeolite Y of high stability and preparation method thereof, the RE of the Modified Zeolite Y2O3Content is 5~12 weight %, Na2O content is 0.1~0.7 weight %, total pore volume is 0.33~0.39mL/g, the pore volume of the second hole of 2~100nm accounts for the 10~25% of total pore volume, lattice constant is 2.440~2.455nm, non-framework aluminum content accounts for total aluminium content ratio and is not higher than 20%, lattice collapse temperature is not less than 1050 DEG C, and the ratio of the B acid amount measured at 200 DEG C with pyridine adsorption infrared method and L acid amounts is not less than 2.50.The preparation method includes the steps that ion exchange, modification and is reacted with silicon tetrachloride under the conditions of certain temperature and water vapour.The Modified Zeolite Y has higher heavy oil conversion activity and lower coke selectivity, has higher yield of gasoline, yield of liquefied gas, yield of light oil and total liquid yield.

Description

A kind of Modified Zeolite Y of high stability and preparation method thereof
Technical field
The present invention relates to a kind of Modified Zeolite Ys of high stability and preparation method thereof, are furtherly related to a kind of use In the Y type molecular sieve of high stability and preparation method thereof of heavy oil catalytic cracking.
Background technology
Currently, industrially producing Y-type high-Si zeolite mainly uses hydro-thermal method, NaY zeolite is subjected to multiple rare earth ion friendship It changes and is roasted with multiple high temp, the Y-type high-Si zeolite containing rare earth can be prepared, this is also that prepare Y-type high-Si zeolite the most conventional Method, but hydro-thermal method prepares rare-earth type high-silicon gamma-zeolite and is disadvantageous in that:Due to excessively harsh hydrothermal conditions The structure of zeolite can be destroyed, the very high y-type zeolite of silica alumina ratio cannot be obtained;Though the generation of the outer aluminium of skeleton is to the stabilization of raising zeolite Property and form the outer aluminium of the beneficial but excessive skeleton in new acid site and reduce the selectivity of zeolite, in addition, many de- in zeolite Aluminium hole cannot be filled by the silicon migrated out on skeleton in time, often result in the lattice defect of zeolite, the crystal retention of zeolite Relatively low, therefore, the heat and hydrothermal stability for the Y type zeolites containing rare-earth and high content of silicon that hydro-thermal method is prepared are poor, show that its lattice collapses Temperature of collapsing is low, its crystallinity retention rate and specific surface area retention rate are low after hydrothermal aging, and selectivity is poor.
In United States Patent (USP) US4584287 and US4429053, NaY zeolite is first then subjected to water steaming with rare earth ion exchanged Gas disposal, the aluminium of zeolite removes relatively difficult, structure cell of the zeolite before steam treatment during the method steam treatment Parameter increases to 2.465~2.475nm, and after handling is 2.420~2.464nm, and it is higher to reduce cell parameter required temperature (593~733 DEG C).The heavy oil cracking activity of zeolite is not high, and coke selectivity is bad.
In the method that United States Patent (USP) US5340957 and US5206194 are provided, the SiO of raw material NaY zeolite2/Al2O3Than for 6.0, this method is also after NaY is carried out rare earth exchanged, then to carry out hydro-thermal process, equally exist aforesaid U.S. Patent The shortcomings that US4584287 and US4429053.
Gas chemistry method is the important side of another kind for preparing silica-rich zeolite that Beyer and Mankui were reported first in 1980 Method.Gas chemistry method generally uses the SiCl under nitrogen protection4It is reacted at a certain temperature with anhydrous NaY zeolite.The U.S. Patent US4273753, US4438178, Chinese patent CN1382525A, CN1194941A, CN1683244A disclose utilization SiCl4The method of gas chemistry dealuminzation ultrastable.But pore structure study shows gas phase super stable molecular sieve without two Grade hole.
Invention content
One of the technical problem to be solved in the present invention is to provide a kind of high stable suitable for mink cell focus catalyzed cracking processing Property Y type molecular sieve (Y type molecular sieve is also referred to as y-type zeolite), which has higher heavy oil cracking activity and more Good coke selectivity.The invention solves second technical problem be to provide a kind of preparation side of the Modified Zeolite Y Method.
The present invention provides a kind of Modified Zeolite Y, and the rare earth oxide content of the modified molecular screen is 5~12 weight %, Sodium oxide content is 0.1~0.7 weight %, and total pore volume is 0.33~0.39mL/g, which is 2nm The percentage that the pore volume of the second hole of~100nm accounts for the Modified Zeolite Y total pore volume is 10%~25%, lattice constant For 2.440nm~2.455nm, framework si-al ratio (SiO2/Al2O3Molar ratio) be:7.3~14.0, non-framework aluminum contains in molecular sieve The percentage that amount accounts for total aluminium content is not higher than 20%, and lattice collapse temperature is not less than 1050 DEG C, also, with pyridine adsorption infrared method B acid amount and the ratio of L acid amounts are not less than 2.50 in the Modified Zeolite Y total acid content measured at 200 DEG C.
Modified Zeolite Y provided by the invention, lattice collapse temperature are not less than 1050 DEG C, it is preferred that the molecular sieve is brilliant 1055 DEG C~1080 DEG C, for example, 1057~1075 DEG C of lattice collapse temperature.
Modified Zeolite Y provided by the invention, the modification Y types measured at 200 DEG C with pyridine adsorption infrared method point It is, for example, 2.7~3.3 that the ratio of B acid amount and L acid amounts, which is preferably 2.6~4.0, in son sieve total acid content.
Modified Zeolite Y provided by the invention, lattice constant be 2.440nm~2.455nm be, for example, 2.442~ 2.450nm。
Modified Zeolite Y provided by the invention is high-Si Y-type molecular sieve, framework si-al ratio (SiO2/Al2O3Mole Than) it is 7.3~14.0, for example,:8.5~12.6.
Modified Zeolite Y provided by the invention, in molecular sieve non-framework aluminum content account for total aluminium content percentage it is not high In 20%, for example, 13~19 weight %.
Modified Zeolite Y provided by the invention, aging 17 is small under 800 DEG C, normal pressure, 100 volume % water vapour atmospheres When after crystal retention be 38% or more be, for example, 38~48% or 39~45%.The normal pressure is 1atm.
Modified Zeolite Y provided by the invention, relative crystallinity are not less than 60%, it is preferred that provided by the invention The relative crystallinity of the Modified Zeolite Y is 60~70%, for example, 60~66%.
Modified Zeolite Y provided by the invention, a kind of embodiment, specific surface area are 620~670m2/ g is, for example, 630~660m2/g。
Modified Zeolite Y provided by the invention, it is preferred that total pore volume be 0.35~0.39mL/g be, for example, 0.36~ 0.375mL/g。
Modified Zeolite Y provided by the invention, aperture (referring to diameter) are the pore volume of the second hole of 2.0nm~100nm The percentage for accounting for total pore volume is 10%~25%, preferably 15~21%.
A kind of embodiment, the micro pore volume of Modified Zeolite Y provided by the invention be 0.25~0.35mL/g for example For 0.26~0.32mL/g.
Modified Zeolite Y provided by the invention, containing rare earth element, with RE in the Modified Zeolite Y2O3The oxygen of meter It is preferably 5.5~10 weight % to change content of rare earth as 5~12 weight %.
Modified Zeolite Y provided by the invention, sodium oxide content are no more than 0.7%, can be 0.3~0.7 weight % For example, 0.35~0.60 weight % or 0.4~0.55 weight %.
The present invention provides a kind of Modified Zeolite Y preparation method, and this approach includes the following steps:
(1) NaY molecular sieve is contacted with earth solution and carries out ion-exchange reactions, be filtered, washed, obtain sodium oxide content The Y type molecular sieve of the conventional unit cell dimension containing rare earth reduced;Wherein earth solution is also referred to as rare-earth salt solution;
(2) Y type molecular sieve for the conventional unit cell dimension containing rare earth that the sodium oxide content reduces is modified processing, Optionally drying, obtains the Y type molecular sieve of lattice constant reduction, and the modification is dilute for containing of reducing the sodium oxide content The Y type molecular sieve of the conventional unit cell dimension of soil is in 350~480 DEG C of temperature, the atmosphere (also referred to as 30 containing 30~90 volume % water vapours ~90 volume % water vapour atmospheres or 30~90% water vapours) under roast 4.5~7 hours;
(3) the Y type molecular sieve sample and SiCl reduced the lattice constant4The item that gas is 200~650 DEG C in temperature Haptoreaction under part, wherein SiCl4:The weight ratio for the Y type molecular sieve that the lattice constant that the step of in terms of butt (2) obtains reduces =0.1~0.7:1, in 10 minutes to 5 hours reaction time, then washed, filtering obtains Modified Zeolite Y.Wherein, institute The water content for stating the Y type molecular sieve sample of lattice constant reduction is preferably more than 1 weight %;If step (2) modification obtains To Y type molecular sieve sample in (in the Y type molecular sieve sample that roasting obtains) water content be no more than 1 weight %, can directly use The reaction is carried out in being contacted with silicon tetrachloride, if water content is more than 1 in the Y type molecular sieve sample that step (2) roasting obtains Weight %, the Y type molecular sieve sample that the lattice constant that step (2) roasting obtains reduces, which is dried, makes its water content be less than 1 weight %.
Modified Zeolite Y provided by the invention, heat and hydrothermal stability are high, are used for heavy oil catalytic cracking, more existing Y types Molecular sieve have higher heavy oil conversion activity and lower coke selectivity, have higher yield of gasoline, yield of liquefied gas, Yield of light oil and total liquid yield.
Property Modified Zeolite Y preparation method provided by the invention, can prepare high-crystallinity, high thermal stability and Gao Shui The high-Si Y-type molecular sieve with certain two level pore structure of thermal stability, aluminium is evenly distributed in the molecular sieve, non-framework aluminum content Few, which is used for heavy oil conversion, and coke selectivity is good, and heavy oil cracking activity is high, can improve molecular sieve and be used for Yield of gasoline, yield of liquefied gas when heavy oil conversion and total liquid yield.
Modified Zeolite Y provided by the invention may be used as the active component of catalytic cracking catalyst, for heavy oil or Poor oil converts;There is stronger heavy oil conversion performance by the catalytic cracking catalyst of active component of this molecular sieve, it is higher Stability, preferable coke selectivity and higher yield of light oil and yield of gasoline.
Specific implementation mode
Modified Zeolite Y provided by the invention, a kind of embodiment, rare earth oxide content is 5~12 weight %, excellent 5.5~10 weight % are selected as, sodium oxide content is 0.1~0.7 weight %, and preferably 0.3~0.7 weight %, total pore volume is 0.33~0.39mL/g, the percentage that the pore volume of the second hole that aperture is 2nm~100nm accounts for total pore volume is 10%~ 25%, preferably 15%~21%, lattice constant are 2.440nm~2.455nm, framework si-al ratio (SiO2/Al2O3Molar ratio) be: 7.3~14.0, non-framework aluminum content accounts for the percentage of total aluminium content and is not higher than 20%, preferably 13~19 in molecular sieve, relatively Crystallinity is not less than 60%, and lattice collapse temperature is 1055 DEG C~1080 DEG C, also, with pyridine adsorption infrared method at 200 DEG C B acid amount and the ratio of L acid amounts are not less than 2.50, preferably 2.6~4.0 in the Modified Zeolite Y total acid content measured.
Modified Zeolite Y provided by the invention, preparation process include Y type molecular sieve is contacted with silicon tetrachloride into The step of row dealumination complement silicon reacts.
In Modified Zeolite Y preparation method provided by the invention, in step (1) by NaY molecular sieve and earth solution into Row ion-exchange reactions, to obtain the Y type molecular sieve of the conventional unit cell dimension containing rare earth of sodium oxide content reduction.The NaY Molecular sieve, can be commercially available or prepares, a kind of embodiment according to existing method, and the NaY molecular sieve lattice constant is 2.465 ~2.472nm, framework si-al ratio (SiO2/Al2O3Molar ratio) it is 4.5~5.2, it is, for example, 85 that relative crystallinity, which is 85% or more, ~95%, sodium oxide content is 13.0~13.8 weight %.NaY molecular sieve described in step (1) carries out ion with earth solution Exchange reaction, it is, for example, 65~95 DEG C that exchange temperature, which is preferably 15~95 DEG C, and swap time is preferably 30~120 minutes such as 45 ~90 minutes.NaY molecular sieve (in terms of butt):Rare-earth salts is (with RE2O3Meter):H2O=1:0.01~0.18:5~15 weight ratios. A kind of embodiment, the NaY molecular sieve carries out ion-exchange reactions with earth solution and includes, according to NaY molecular sieve:Rare earth Salt:H2O=1:0.01~0.18:NaY molecular sieve (also referred to as NaY zeolite), rare-earth salts and water are formed mixing by 5~15 weight ratio Object carries out exchanging for rare earth ions and sodium ion, institute for 30~120 minutes in 15~95 DEG C of preferred stirrings of such as 65~95 DEG C stirrings Or mixtures thereof water stated such as decationized Y sieve water, deionized water.NaY molecular sieve, rare-earth salts and water are formed into mixture, it can be with NaY molecular sieve and water are formed into slurries, the aqueous solution of rare-earth salts and/or rare-earth salts is then added in the slurries, it is described Earth solution be rare-earth salts solution, the rare-earth salts is preferably rare earth chloride and/or nitric acid rare earth.The rare earth example As one or more in La, Ce, Pr, Nd and mischmetal, it is preferred that in the mischmetal containing La, Ce, Pr and It is one or more in Nd, or also contain at least one of the rare earth in addition to La, Ce, Pr and Nd.Washing described in step (1) It washs, it is therefore an objective to the sodium ion being swapped out is washed away, it is, for example, possible to use deionized water or decationized Y sieve water washing.It is preferred that step (1) content of rare earth of the Y type molecular sieve for the conventional unit cell dimension containing rare earth that the sodium oxide content obtained reduces is with RE2O3It is calculated as 5.5~14 weight % are, for example, 7~14 weight or 5.5~12 weight %, and sodium oxide content is, for example, 5.5 no more than 9 weight % ~8.5 weight % or 5.5~7.5 weight %, lattice constant are 2.465nm~2.472nm.
In Modified Zeolite Y preparation method provided by the invention, by the conventional unit cell dimension containing rare earth in step (2) Y type molecular sieve is roasted 4.5~7 hours at 350~480 DEG C of temperature, 30~90 volume % water vapour atmospheres and is handled, preferably , calcination temperature described in step (2) is 380~460 DEG C, and calcination atmosphere is 40~80 volume % water vapour atmospheres, when roasting Between be 5~6 hours.Contain 30~90 volume % vapor in the water vapour atmosphere, also contains other gases, such as empty It is one or more in gas, helium or nitrogen.The Y type molecular sieve that lattice constant described in step (2) reduces, lattice constant For 2.450nm~2.462nm.It is preferred that also the molecular sieve that roasting obtains is dried in step (2), so that the structure cell is normal Water content in the Y type molecular sieve that number reduces is preferably more than 1 weight %.
In Modified Zeolite Y preparation method provided by the invention, in step (3), SiCl4:Y-type zeolite (in terms of butt) Weight ratio be preferably 0.3~0.6:1, the temperature of the reaction is preferably 350~500 DEG C, the washing methods described in step (3) Conventional washing methods may be used, such as decationized Y sieve water or deionized water washing can be washed with water, it is therefore an objective to remove zeolite The Na of middle remaining+, Cl-And Al3+Waiting soluble by-products, such as wash conditions can be:The weight ratio of washings and molecular sieve Can be 5~20:1, usual molecular sieve:H2Weight ratio=1 O:6~15, pH value is preferably 2.5~5.0, wash temperature be 30~ 60℃.Preferably, the washing, make to detect in the cleaning solution after washing do not go on a tour from Na+, Cl-And Al3+Plasma, usually Na in sieve sample after washing+, Cl-And Al3+The respective content of ion is no more than 0.05 weight %.
The preparation method of Modified Zeolite Y provided by the invention, a kind of embodiment include the following steps:
(1) NaY molecular sieve (also referred to as NaY zeolite) is subjected to ion-exchange reactions with earth solution, filtered, washing obtains The Y type molecular sieve for the conventional unit cell dimension containing rare earth that sodium oxide content reduces;The ion exchange usually stirring, temperature be It is exchanged 30~120 minutes under conditions of 15~95 DEG C preferably 65~95 DEG C;
(2) Y type molecular sieve for the conventional unit cell dimension containing rare earth for reducing the sodium oxide content temperature 350~ 480 DEG C, contains and roasted 4.5~7 hours under the atmosphere of 30~90 volume % water vapours, it is dry, water content is obtained less than 1 weight %'s The Y type molecular sieve that lattice constant reduces;The lattice constant for the Y type molecular sieve that the lattice constant reduces be 2.450nm~ 2.462nm;
(3) the Y type molecular sieve sample that the lattice constant by the water content less than 1 weight % reduces and heated vaporization SiCl4Gas contacts, wherein SiCl4:The Y type molecular sieve (in terms of butt) that lattice constant of the water content less than 1 weight % reduces Weight ratio=0.1~0.7:1, haptoreaction 10 minutes to 5 hours, washed and mistake under conditions of temperature is 200~650 DEG C Filter, obtains Modified Zeolite Y provided by the invention.
The following examples will be further described the present invention, but not thereby limiting the invention.
In embodiment and in comparative example, NaY molecular sieve (also referred to as NaY zeolite) is Sinopec catalyst Co., Ltd Shandong Branch company provides, and sodium oxide content is 13.5 weight %, framework si-al ratio (SiO2/Al2O3Molar ratio)=4.6, lattice constant is 2.470nm, relative crystallinity 90%;Rare earth chloride and the chemically pure reagent that nitric acid rare earth is Beijing Chemical Plant's production.It is quasi- thin Diaspore is that Shandong Aluminum Plant produces industrial products, 61 weight % of solid content;Kaolin is the production of Suzhou China Kaolin Co., Ltd The special kaolin of Cracking catalyst, 76 weight % of solid content;Aluminum sol is by asphalt in Shenli Refinery of Sinopec catalyst Co., Ltd It provides, wherein 21 weight % of alumina content.
Analysis method:In each comparative example and embodiment, the constituent content of zeolite is by x-ray fluorescence spectrometry;Boiling Lattice constant, the relative crystallinity of stone use the standard side RIPP145-90, RIPP146-90 by x-ray powder diffraction (XRD) Method (see《Petrochemical analysis method》(RIPP test methods) Yang Cui is surely equal to be compiled, and Science Press, nineteen ninety publishes) it measures, boiling The framework si-al ratio of stone is calculated by following formula and is obtained:SiO2/Al2O3=(2.5858-a0)×2/(a0- 2.4191)] wherein, a0For crystalline substance Born of the same parents' constant, unit nm;Total silica alumina ratio of zeolite is calculated according to Si and the Al constituent content of x-ray fluorescence spectrometry, The framework si-al ratio measured by XRD methods can calculate the ratio of skeleton Al and total Al with the XRF total silica alumina ratios measured, and then calculate non- The ratio of skeleton Al and total Al.Crystal structure collapse temperature is measured by differential thermal analysis (DTA).
In each comparative example and embodiment, the acid site type and its acid amount of molecular sieve are divided using the infrared method of pyridine adsorption Analysis measures.Laboratory apparatus:The U.S. Bruker companies IFS113V types FT-IR (fourier-transform infrared) spectrometer.Use pyridine adsorption Infrared method measures acid amount experimental method at 200 DEG C:By sample self-supporting tabletting, it is placed in close in the pond in situ of infrared spectrometer Envelope.400 DEG C are warming up to, and is evacuated to 10-3Pa, constant temperature 2h, the gas molecule of removing sample absorption.It is down to room temperature, imports pressure Power is that 2.67Pa pyridine steams keep adsorption equilibrium 30min.200 DEG C are then heated to, is evacuated to 10-330min is desorbed under Pa, It is down to room temperature and takes the photograph spectrum, scan wave-number range:1400 cm-1~1700 cm-1, it is red to obtain the pyridine adsorption that sample is desorbed through 200 DEG C External spectrum figure.According to 1540 cm in Pyridine adsorption IR spectra figure-1With 1450 cm-1The intensity of feature adsorption peak, obtains molecule In sieve alwaysThe relative quantity in acid site (acid sites B) and the acid sites Lewis (acid sites L).
In each comparative example and embodiment, wherein the assay method of described two level pore volume is as follows:According to RIPP151-90 Standard method《Petrochemical egineering analysis method (RIPP test methods)》(Yang Cui is surely equal to be compiled, and Science Press, nineteen ninety publishes) root The total pore volume of molecular sieve is determined according to adsorption isotherm, then determines molecular sieve from adsorption isotherm according to T graphing methods Total pore volume is subtracted micro pore volume and obtains two level pore volume by micro pore volume,
Chemical reagent used is not specifically specified in comparative example and embodiment, and specification is that chemistry is pure.
Embodiment 1
Taking 2000 grams of NaY molecular sieves to be added to stirring in 20 liters of decationized Y sieve aqueous solutions (in terms of butt) keeps its mixing equal It is even, the RE (NO of 600ml are added3)3(earth solution concentration is with RE for solution2O3It is calculated as 319g/L), stirring is warming up to 90~95 DEG C It is kept for 1 hour, is then filtered, washed, for filter cake in 120 DEG C of dryings, it is 2.471nm, 7.0 weight of sodium oxide content to obtain lattice constant Measure %, with RE2O3Count the Y type molecular sieve of content of rare earth 8.8 weight %, later in 390 DEG C of temperature, containing 50 volume % water vapours and It is roasted 6 hours under the atmosphere of 50 volume % air, obtains the Y type molecular sieve that lattice constant is 2.455nm and be dried later Processing makes its water content be less than 1 weight %, then according to SiCl4:Y type molecular sieve (butt meter)=0.5:1 weight ratio is led to Enter the SiCl of heated vaporization4Gas reacts 2 hours, under conditions of temperature is 400 DEG C later, with 20 liters of decationized Y sieve water Washing, then filters, obtains Modified Zeolite Y provided by the invention, be denoted as SZ1, physico-chemical property is listed in Table 1 below, by SZ1 In naked state after 800 DEG C, 1atm, 100% vapor aging 17 hours, with point before and after the method analysis SZ1 agings of XRD The relative crystallinity of son sieve simultaneously calculates the opposite crystal retention after aging, the results are shown in Table 2, wherein:
Embodiment 2
Taking 2000 grams of NaY molecular sieves to be added to stirring in 25 liters of decationized Y sieve aqueous solutions (in terms of butt) keeps its mixing equal It is even, the RECl of 800ml is added3Solution is (with RE2O3The solution concentration of meter is:319g/L), it stirs, is warming up to 90~95 DEG C and keeps 1 Hour, it is then filtered, washed, filter cake obtains that lattice constant is 2.471nm, sodium oxide content is 5.5 weights in 120 DEG C of dryings Measure %, with RE2O3The Y type molecular sieve that content of rare earth is 11.3 weight % is counted, is roasted at 450 DEG C of temperature, 80% water vapour later It 5.5 hours, obtains the Y type molecular sieve that lattice constant is 2.461nm and processing is dried later, its water content is made to be less than 1 weight % is measured, then according to SiCl4:Y-type zeolite=0.6:1 weight ratio is passed through the SiCl of heated vaporization4Gas is in temperature It under conditions of 480 DEG C, reacts 1.5 hours, later, with 20 liters of decationized Y sieve water washings, then filters, obtain modified Y type molecules Sieve, is denoted as SZ2.Its physico-chemical property is listed in Table 1 below, by SZ2 in naked state through 800 DEG C, 100% vapor aging in 17 hours Afterwards, the crystallinity of the zeolite before and after analyzing SZ2 agings with the method for XRD simultaneously calculates the opposite crystal retention after aging, It the results are shown in Table 2.
Embodiment 3
Taking 2000 grams of NaY molecular sieves (butt) to be added to stirring in 22 liters of decationized Y sieve aqueous solutions makes it be uniformly mixed, and adds Enter the RECl of 570ml3Solution is (with RE2O3A concentration of 319g/L of earth solution of meter), stirring is warming up to 90~95 DEG C of holdings and stirs It mixes 1 hour, is then filtered, washed, filter cake obtains that lattice constant is 2.471nm, sodium oxide content is 7.5 weights in 120 DEG C of dryings Measure %, with RE2O3The Y type molecular sieve that content of rare earth is 8.5 weight % is counted, later at 470 DEG C of temperature, 70 volume % water vapours Roasting 5 hours obtains the Y type molecular sieve that lattice constant is 2.458nm and processing is dried later, its water content is made to be less than 1 Weight %, then according to SiCl4:Y-type zeolite=0.4:1 weight ratio is passed through the SiCl of heated vaporization4Gas is in temperature Under conditions of 500 DEG C, reacts 1 hour, later, with 20 liters of decationized Y sieve water washings, then filters, obtain Modified Zeolite Y, It is denoted as SZ3.Its physico-chemical property is listed in Table 1 below, and by SZ3 in naked state through 800 DEG C, after 100% vapor aging in 17 hours, is used The crystallinity of zeolite before and after the method analysis SZ3 agings of XRD simultaneously calculates the opposite crystal retention after aging, the results are shown in Table 2。
Comparative example 1
Taking 2000 grams of NaY molecular sieves (butt) to be added to stirring in 20 liters of decationized Y sieve aqueous solutions makes it be uniformly mixed, and adds Enter 1000 grams of (NH4)2SO4, stirring, be warming up to 90~95 DEG C keep 1 hour, be then filtered, washed, filter cake in 120 DEG C it is dry it Hydrothermal modification treatment (650 DEG C of temperature, 100% water vapour under roast 5 hours) is carried out afterwards, later, is added to 20 liters of decationized Y sieves Stirring makes it be uniformly mixed in aqueous solution, and 1000 grams of (NH are added4)2SO4, stirring, be warming up to 90~95 DEG C keep 1 hour, then It being filtered, washed, second of hydrothermal modification treatment is carried out after filter cake is dry in 120 DEG C, hydrothermal conditions are 650 DEG C of temperature, It is roasted 5 hours under 100% water vapour, obtaining ion exchange twice, the super steady hydro-thermal superstable gamma-type without rare earth of hydro-thermal divides twice Son sieve, is denoted as DZ1.Its physico-chemical property is listed in Table 1 below, by DZ1 in naked state through 800 DEG C, 100% vapor aging in 17 hours Afterwards, the crystallinity of the zeolite before and after analyzing DZ1 agings with the method for XRD simultaneously calculates the opposite crystal retention after aging, It the results are shown in Table 2.
Comparative example 2
Taking 2000 grams of NaY molecular sieves (butt) to be added to stirring in 20 liters of decationized Y sieve aqueous solutions makes it be uniformly mixed, and adds Enter 1000 grams of (NH4)2SO4, stirring, be warming up to 90~95 DEG C keep 1 hour, be then filtered, washed, filter cake in 120 DEG C it is dry it After carry out hydrothermal modification treatment, hydrothermal modification treatment is roasted 5 hours under 650 DEG C of temperature, 100% water vapour, later, is added to Stirring makes it be uniformly mixed in 20 liters of decationized Y sieve aqueous solutions, and the RE (NO of 200ml are added3)3Solution is (with RE2O3Count earth solution It is a concentration of:319g/L) and 900 grams of (NH4)2SO4, stir, be warming up to 90~95 DEG C and kept for 1 hour, is then filtered, washed, filter cake In 120 DEG C it is dry after carry out second hydrothermal modification treatment (650 DEG C of temperature, 100% water vapour under roast 5 hours), obtain Ion exchange super steady hydro-thermal super-stable Y molecular sieves containing rare earth of hydro-thermal twice twice, are denoted as DZ2.Its physico-chemical property is listed in table 1 In, by DZ2 in naked state through 800 DEG C, after 100% vapor aging in 17 hours, before analyzing DZ2 agings with the method for XRD The crystallinity of zeolite afterwards simultaneously calculates the opposite crystal retention after aging, the results are shown in Table 2.
Comparative example 3
Taking 2000 grams of NaY molecular sieves (butt) to be added to stirring in 20 liters of decationized Y sieve aqueous solutions makes it be uniformly mixed, and adds Enter the RE (NO of 650ml3)3Solution (319g/L), stirring are warming up to 90~95 DEG C and are kept for 1 hour, be then filtered, washed, later The super steady modification of gas phase is carried out, molecular sieve drying process is first carried out, so that its water content is less than 1 heavy %, then according to SiCl4:Y Type zeolite=0.4:1 weight ratio is passed through the SiCl of heated vaporization4Gas, under conditions of temperature is 580 DEG C, reaction 1.5 Hour, it later, with 20 liters of decationized Y sieve water washings, then filters, obtains the high silicon super-stable Y molecular sieves of gas phase, be denoted as DZ3.Its Physico-chemical property is listed in Table 1 below, by DZ3 in naked state through 800 DEG C, after 100% vapor aging in 17 hours, with the method for XRD It analyzes the crystallinity of the zeolite before and after DZ3 agings and calculates the opposite crystal retention after aging, the results are shown in Table 2.
Embodiment 4~6
Embodiment 4~6 illustrates the catalytic cracking activity and its stability of Modified Zeolite Y provided by the invention.
Modified Zeolite Y SZ1, SZ2, SZ3 prepared by Examples 1 to 3 are prepared into catalyst, catalyst number respectively It is followed successively by:SC1, SC2 and SC3.By catalyst after 800 DEG C, 4 hours or 17 hours 100% vapor agings, catalyst is evaluated Light oil microactivity, evaluation result is listed in Table 3 below.
Method for preparing catalyst:
By the Modified Zeolite Y, kaolin, water, boehmite adhesive and Aluminum sol urging routinely The preparation method of fluidized cracking catalysts forms slurries, spray drying is prepared into microspherical catalyst, wherein in terms of butt, it is obtained Contain the 30 weight % of Modified Zeolite Y, 42 weight % of kaolin, 25 weight % of boehmite, aluminium in catalyst 3 weight % of colloidal sol.
Light oil microactivity evaluation method:
Using RIPP92-90 standard method (see《Petrochemical analysis method》(RIPP test methods) Yang Cui is surely equal to be compiled, Science Press, nineteen ninety publish) evaluation sample light oil microactivity, catalyst loading 5.0g, reaction temperature 460 DEG C, feedstock oil is 235~337 DEG C of huge port light diesel fuels of boiling range, and product composition is calculated by gas chromatographic analysis according to product composition Light oil microactivity.
Light oil microactivity (MA)=(gasoline production+gas yield+coke output for being less than 216 DEG C in product)/charging Total amount × 100%.
Comparative example 4~6
Comparative example 4~6 illustrate comparative example 1~3 provide method prepare super-stable Y molecular sieves catalytic cracking activity and Its stability.
Super-stable Y molecular sieves DZ1, the DZ2 for respectively preparing comparative example 1~3 according to the method for preparing catalyst of embodiment 4 And DZ3 and boehmite, kaolin, water and Aluminum sol mixing, spray drying are prepared into microspherical catalyst, the group of each catalyst At same embodiment 4, the content of super-stable Y molecular sieves is 30 weight % in catalyst.Catalyst number is followed successively by:DC1、DC2 And DC3.By catalyst after 800 DEG C, 4 hours or 17 hours 100% vapor agings, its light oil microactivity is evaluated.Evaluation Method is shown in embodiment 6, and evaluation result is listed in Table 3 below.
Embodiment 7~9
Embodiment 7~9 illustrates the catalytic cracking reaction performance of Modified Zeolite Y provided by the invention.
It is anti-in small fixed flowing bed after 100% vapor aging in 17 hours by SC1, SC2, SC3 catalyst through 800 DEG C It answers and evaluates its catalytic cracking reaction performance on device (ACE), cracked gas and product oil are not collected by gas chromatographic analysis.Catalyst Loading amount is 9g, 500 DEG C of reaction temperature, weight (hourly) space velocity (WHSV) 16h- 1, oil ratio (weight ratio) be shown in Table 5, ACE experiment raw material oiliness Matter is shown in Table 4, and evaluation result is shown in Table 5.
Comparative example 7~9
Comparative example 7~9 illustrates the catalytic cracking reaction of ultrastable prepared by the method that comparative example 1~3 provides Energy.
DC1, DC2 and DC3 catalyst are anti-in small fixed flowing bed after 100% vapor aging in 17 hours through 800 DEG C It answers and evaluates its catalytic cracking reaction performance on device (ACE), evaluation method is shown in that embodiment 7, the feedstock property of ACE experiments are shown in Table 4, comment The results are shown in Table 5 for valence.
Table 1
By table 1 as it can be seen that the Modified Zeolite Y of high stability provided by the invention, is provided simultaneously with following advantages:Sodium oxide molybdena Content is low, and the non-framework aluminum content when sial of molecular sieve is relatively high is less, second hole 2.0nm~100nm hole bodies in molecular sieve Product accounts for that total pore volume percentage is relatively high, also, B acid/L acid (the ratio between total B acid acid amounts and L acid acid amounts) is higher, brilliant in molecular sieve The crystallinity value that the smaller content of rare earth of born of the same parents' constant measures when higher is higher, has high thermal stability.
Table 2
As shown in Table 2, Modified Zeolite Y provided by the invention passes through 800 DEG C under sieve sample naked state, After harsh conditions aging in 17 hours, sample has higher opposite crystal retention, shows modified Y types provided by the invention point Sub- sifter device has high hydrothermal stability.
Table 3
Table 4
Table 5
Example number Embodiment 7 Embodiment 8 Embodiment 9 Comparative example 7 Comparative example 8 Comparative example 9
Sample number into spectrum SC1 SC2 SC3 DC1 DC2 DC3
Molecular sieve used SZ1 SZ2 SZ3 DZ1 DZ2 DZ3
Oil ratio 5 5 5 9 8 5
Product distribution/weight %
Dry gas 1.35 1.41 1.35 1.55 1.48 1.49
Liquefied gas 16.93 16.71 17.34 16.86 15.33 16.21
Coke 4.72 4.81 4.45 8.33 7.61 6.35
Gasoline 52.83 53.87 51.95 38.55 43.91 50.79
Diesel oil 16.96 16.71 17.28 20.17 19.25 16.88
Heavy oil 7.21 6.49 7.63 14.54 12.42 8.28
It is total 100 100 100 100 100 100
Conversion ratio/weight % 75.83 76.8 75.09 65.29 68.33 74.84
Coke selectivity/weight % 6.22 6.26 5.93 12.76 11.14 8.48
Yield of light oil/weight % 69.79 70.58 69.23 58.72 63.16 67.67
Total liquid yield/weight % 86.72 87.29 86.57 75.58 78.49 83.88
By the result listed by table 3 and table 5 as it can be seen that the catalytic cracking prepared as active component using molecular sieve provided by the invention Catalyst has very high hydrothermal stability, has significantly lower coke selectivity, there is considerably higher liquid to receive, light oil Yield is considerably higher, and yield of gasoline improves, heavy oil conversion activity higher.

Claims (17)

1. a kind of Modified Zeolite Y, which is characterized in that the rare earth oxide content of the Modified Zeolite Y is 5 weight %~12 Weight %, sodium oxide content are the 0.1 weight % of weight %~0.7, and total pore volume is 0.33mL/g~0.39mL/g, modification Y The percentage that the pore volume for the second hole that the aperture of type molecular sieve is 2nm~100nm accounts for total pore volume is 10%~25%, structure cell Constant is 2.440nm~2.455nm, and non-framework aluminum content accounts for the percentage of total aluminium content and is not higher than in the Modified Zeolite Y 20%, lattice collapse temperature is not less than 1050 DEG C, also, the modification Y types point measured at 200 DEG C with pyridine adsorption infrared method B acid amount and the ratio of L acid amounts are not less than 2.50 in the total acid content of son sieve.
2. Modified Zeolite Y described in accordance with the claim 1, which is characterized in that aperture is 2nm in the Modified Zeolite Y The percentage that the pore volume of the second hole of~100nm accounts for total pore volume is 15%~21%.
3. Modified Zeolite Y described in accordance with the claim 1, which is characterized in that non-framework aluminum contains in the Modified Zeolite Y The percentage that amount accounts for total aluminium content is 13~19%, and framework si-al ratio is with SiO2/Al2O3Molar ratio computing is 7.3~14.
4. Modified Zeolite Y described in accordance with the claim 1, which is characterized in that the Modified Zeolite Y lattice collapse temperature 1055 DEG C~1080 DEG C.
5. Modified Zeolite Y described in accordance with the claim 1, which is characterized in that surveyed at 200 DEG C with pyridine adsorption infrared method The ratio of B acid amount and L acid amounts is 2.6~4.0 in the fixed Modified Zeolite Y total acid content.
6. Modified Zeolite Y described in accordance with the claim 1, which is characterized in that 800 DEG C, normal pressure, 100% vapor gas After atmosphere aging in 17 hours, it is, for example, 38~48% that the opposite crystal retention of the Modified Zeolite Y, which is 38% or more,.
7. Modified Zeolite Y described in accordance with the claim 1, which is characterized in that the relative crystallinity of the Modified Zeolite Y It is 60~70%.
8. according to any Modified Zeolite Y of claim 1~7, which is characterized in that the oxygen of the Modified Zeolite Y Change content of rare earth be 5.5~10 weight %, sodium oxide content be 0.3~0.7 weight %, lattice constant be 2.442~ 2.450nm, framework si-al ratio are 8.5~12.6.
9. a kind of preparation method of Modified Zeolite Y, this approach includes the following steps:
(1) NaY molecular sieve is contacted with rare-earth salt solution and carries out ion-exchange reactions, be filtered, washed, optionally drying obtains oxygen Change the Y type molecular sieve for the conventional unit cell dimension containing rare earth that sodium content reduces;
(2) Y type molecular sieve for the conventional unit cell dimension containing rare earth for reducing above-mentioned sodium oxide content 350~480 DEG C of temperature, It is roasted 4.5~7 hours under 30~90 volume % water vapour atmospheres, optionally drying, obtains the Y type molecular sieve of lattice constant reduction;
(3) according to SiCl4:Y type molecular sieve=0.1~0.7 that the lattice constant in terms of butt reduces:1 weight ratio is by institute Y type molecular sieve and the silicon tetrachloride gas haptoreaction of lattice constant reduction are stated, reaction temperature is 200 DEG C~650 DEG C, when reaction Between be 10 minutes to 5 hours, washing and filtering, obtain Modified Zeolite Y.
10. according to the method described in claim 9, which is characterized in that sodium oxide content described in step (1) reduce containing rare earth The Y type molecular sieve of conventional unit cell dimension, lattice constant are 2.465~2.472nm, and sodium oxide content is no more than 9.0 weight %.
11. according to the method described in claim 9, it is characterized in that, in step (1), what the sodium oxide content reduced contains dilute In the Y type molecular sieve of the conventional unit cell dimension of soil, content of rare earth is with RE2O3It is calculated as 5.5~14 weight %, sodium oxide content is 4~ 9 weight % are, for example, 5.5~8.5 weight %, and lattice constant is 2.465nm~2.472nm.
12. according to the method described in claim 9, it is characterized in that, step (1) is described by NaY molecular sieve and rare-earth salt solution Contact carries out ion-exchange reactions, according to NaY molecular sieve:Rare-earth salts:H2O=1:0.01~0.18:5~15 weight ratio will NaY molecular sieve, rare-earth salts and water form mixture, stirring.
13. the method according to claim 9 or 12, which is characterized in that step (1) is described molten with rare earth by NaY molecular sieve Liquid contact carries out ion-exchange reactions, including:NaY molecular sieve is mixed with water, rare-earth salts is added with stirring and/or rare-earth salts is molten Liquid carries out ion-exchange reactions, filters, washing;The condition of ion-exchange reactions is:Exchange temperature is 15~95 DEG C, swap time It it is 30~120 minutes, the rare-earth salt solution is the aqueous solution of rare-earth salts.
14. according to the method described in claim 9, it is characterized in that, the rare-earth salts is rare earth chloride or nitric acid rare earth.
15. according to the method described in claim 9, it is characterized in that, step (2) described calcination temperature be 380~460 DEG C, institute It is 40~80% water vapour atmospheres to state calcination atmosphere, and the roasting time is 5~6 hours.
16. according to the method described in claim 9, it is characterized in that, the Y that the lattice constant obtained in step (2) reduces The lattice constant of type molecular sieve is 2.450nm~2.462nm, the water content in the Y type molecular sieve that the lattice constant reduces No more than 1 weight %.
17. according to the method described in claim 9, it is characterized in that, the washing methods described in step (3) is washed to be washed with water The condition of washing is molecular sieve:H2O=1:6~15, pH value is 2.5~5.0, and wash temperature is 30~60 DEG C.
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