CN108453998A - A kind of injection forming equipment - Google Patents
A kind of injection forming equipment Download PDFInfo
- Publication number
- CN108453998A CN108453998A CN201810117169.3A CN201810117169A CN108453998A CN 108453998 A CN108453998 A CN 108453998A CN 201810117169 A CN201810117169 A CN 201810117169A CN 108453998 A CN108453998 A CN 108453998A
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- Prior art keywords
- cavity
- right end
- oil
- injection
- mold cavity
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Links
- 238000002347 injection Methods 0.000 title claims abstract description 54
- 239000007924 injection Substances 0.000 title claims abstract description 54
- 238000000465 moulding Methods 0.000 claims abstract description 33
- 238000001746 injection moulding Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000009415 formwork Methods 0.000 claims description 19
- 125000006850 spacer group Chemical group 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 239000000498 cooling water Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 239000007787 solid Substances 0.000 abstract 3
- 239000004033 plastic Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/66—Mould opening, closing or clamping devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/74—Heating or cooling of the injection unit
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及塑料注射成型技术领域,具体是一种注射成型设备。The invention relates to the technical field of plastic injection molding, in particular to an injection molding equipment.
背景技术Background technique
目前卧式注塑成型机机型加大,价格昂贵,结构复杂,生产速度慢、效率低,操作复杂,花色品种少,形状简单,成型尺寸范围小,而且制品尺寸不精确,由于模具不易更换,产品不易更新换代,加工领域局限性太大,给用户带来不断更换设备的烦恼,投入成本较大,因此,目前急需一种注射成型设备。At present, the size of the horizontal injection molding machine is enlarged, the price is expensive, the structure is complicated, the production speed is slow, the efficiency is low, the operation is complicated, the color variety is small, the shape is simple, the molding size range is small, and the product size is not accurate, because the mold is not easy to replace, The product is not easy to be updated, and the processing field is too limited, which brings troubles to users to constantly replace equipment, and the investment cost is relatively high. Therefore, an injection molding equipment is urgently needed at present.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种注射成型设备,其能够解决上述现在技术中的问题。The technical problem to be solved by the present invention is to provide an injection molding equipment, which can solve the above-mentioned problems in the prior art.
本发明是通过以下技术方案来实现的:本发明的一种注射成型设备,包括成型机体以及设置在所述成型机体内的模具腔,所述成型机体内设有位于所述模具腔左端的第一空腔,所述成型机体内设有位于所述模具腔右端的注射腔,所述模具腔内最右端设有定模板,所述定模板内贯通设有左右延伸的喷射口,所述喷射口右端延伸末端相通设有浇筑嘴,所述浇筑嘴右端与所述注射腔相通,所述模具腔内滑动配合连接有位于所述定模板左端的动模座板,所述动模座板右端端面固定连接有上下对称的垫块,两个垫块之间滑动配合连接有推板,所述动模座板内嵌设有与所述推板左端端面动力连接的第一油泵机,所述推板右端端面上固定连接有向右延伸且均等分布的若干导杆,所述导杆上滑动配合连接有位于所述垫块右端的垫板,所述导杆上滑动配合连接有位于所述垫板右端的动模板,所述动模板上贯通设有若干冷却水道,所述动模座板四个角螺纹配合连接有左右延伸的调节螺纹杆,所述调节螺纹杆右端延伸末端贯穿所述垫板和所述定模板且与所述模具腔右端内壁转动配合连接,所述调节螺纹杆左端延伸末端伸进所述第一空腔内且在末端固设有第一齿转轮,所述第一空腔左端内壁内嵌设有第一电动机,所述第一电动机右端末端动力连接有用以与所述第一齿转轮齿合连接的第二齿转轮,所述注射腔周向内壁内设有加热器,所述注射腔内滑动配合连接有第一导滑块,所述第一导滑块内嵌设有第二电动机,所述第二电动机左端末端动力连接有螺杆,所述螺杆上设有间隔较大的螺纹,所述第一导滑块右端末端动力连接有液压系统,所述注射腔顶部设有开口向上的加热机筒,所述加热机筒内设有融化腔,所述融化腔底部相通设有向下延伸的放料口,所述进料口底部末端与所述注射腔相通,所述进料口内设有放料闸门装置。The present invention is achieved through the following technical solutions: an injection molding device of the present invention includes a molding body and a mold cavity arranged in the molding body, and the molding body is provided with a first mold cavity located at the left end of the mold cavity. A cavity, the molding body is provided with an injection cavity located at the right end of the mold cavity, the rightmost end of the mold cavity is provided with a fixed plate, the fixed plate is provided with injection ports extending left and right, the injection The extension end of the right end of the mouth is connected with a pouring nozzle, and the right end of the pouring nozzle is connected with the injection cavity, and the movable mold seat plate located at the left end of the fixed formwork is connected with a sliding fit in the mold cavity, and the right end of the movable mold seat plate is The upper and lower symmetrical pads are fixedly connected to the end face, and a push plate is slidably connected between the two pads, and a first oil pump that is dynamically connected to the left end face of the push plate is embedded in the movable die seat plate. A number of guide rods extending to the right and evenly distributed are fixedly connected to the right end surface of the push plate. The guide rods are slidably connected to a backing plate located at the right end of the spacer. The guide rods are slidably connected to a The movable formwork at the right end of the backing plate is provided with a number of cooling water channels through the movable formwork, and the four corners of the movable formwork seat plate are threaded and connected with adjusting threaded rods extending left and right, and the extension ends of the right end of the adjusting threaded rods run through the The backing plate and the fixed plate are connected in rotation with the inner wall of the right end of the mold cavity, the left end of the adjusting threaded rod extends into the first cavity and the end is fixed with a first tooth runner, the The inner wall of the left end of the first cavity is embedded with a first motor, and the right end of the first motor is power-connected with a second toothed wheel for meshing connection with the first toothed wheel. A heater is provided inside, and a first guide slider is slidably connected to the injection cavity, and a second motor is embedded in the first guide slider, and a screw rod is dynamically connected to the left end of the second motor. The screw rod is provided with threads with large intervals, the right end of the first guide slider is connected with a hydraulic system, the top of the injection chamber is provided with a heating barrel with an upward opening, and a melting chamber is provided inside the heating barrel. The bottom of the melting chamber communicates with a discharge port extending downward, the bottom end of the feed port communicates with the injection chamber, and a discharge gate device is provided in the feed port.
作为优选地技术方案,所述液压系统包括设置在所述注射腔右端的油缸以及与所述油缸通油连接且位于所述油缸底部的第二油泵机,所述油缸内滑动配合连接有活塞,所述活塞左端末端固定连接有向左延伸的推杆,所述推杆左端延伸末端伸进所述注射腔内并与所述第一导滑块右端末端动力连接,所述油缸内上下内壁上相对应设有位于所述活塞右端的限位器,所述油缸右端内壁内相通设有第一油管,所述油缸左端相通设有第二油管,所述第一油管另一端与所述第二油泵机右端末端通油连接,所述第二油管另一端与所述第二油泵机左端末端通油连接,所述第二油泵机底部设有油腔,所述第二油泵机底部末端相通连接向下延伸并伸进所述油腔内的第三油管,所述油缸顶部设有油压调节器,所述油压调节器与所述第二油泵机电联,实现自动控制第一导滑块左移,使螺杆并顶压连接浇筑口。As a preferred technical solution, the hydraulic system includes an oil cylinder arranged at the right end of the injection chamber and a second oil pump connected to the oil cylinder and located at the bottom of the oil cylinder, a piston is slidably connected in the oil cylinder, The left end of the piston is fixedly connected with a push rod extending left. Correspondingly, there is a limiter located at the right end of the piston, the inner wall of the right end of the oil cylinder communicates with a first oil pipe, the left end of the oil cylinder communicates with a second oil pipe, and the other end of the first oil pipe communicates with the second oil pipe. The right end of the oil pump is connected through oil, the other end of the second oil pipe is connected with the left end of the second oil pump through oil, the bottom of the second oil pump is provided with an oil chamber, and the bottom end of the second oil pump is connected The third oil pipe extending downward and into the oil chamber, the top of the oil cylinder is provided with an oil pressure regulator, and the oil pressure regulator is electromechanically connected with the second oil pump to realize automatic control of the first guide slider Move to the left to make the screw press and connect the pouring port.
作为优选地技术方案,所述垫块、垫板和动模板之间固定连接有螺钉。As a preferred technical solution, screws are fixedly connected between the spacer, the backing plate and the movable formwork.
作为优选地技术方案,所述放料闸门装置包括设置在所述放料口内的放料闸门以及设置在所述放料口右端的第二空腔,所述放料闸门上左右延伸的第一转动轴,所述第一转动轴左端延伸末端与所述放料口左端内壁转动配合连接,所述第一转动轴右端延伸末端伸进所述第二空腔内且在末端固设有涡轮,所述第二空腔内设有前后延伸且与所述涡轮动力连接的涡杆,所述涡杆后端延伸末端动力连接有第三电动机,所述第三电动机外表面嵌设于所述第二空腔后端内壁内且与之固定连接,所述涡杆前端延伸末端与所述第二空腔前端内壁转动配合连接。As a preferred technical solution, the discharge gate device includes a discharge gate arranged in the discharge port and a second cavity provided at the right end of the discharge port, the first left and right extending cavity on the discharge gate The rotating shaft, the left end of the first rotating shaft is extended and connected with the inner wall of the left end of the discharge port, the right end of the first rotating shaft is extended into the second cavity and a turbine is fixed at the end, The second cavity is provided with a worm extending back and forth and connected to the turbine power, and the rear end of the worm is connected to a third motor, and the outer surface of the third motor is embedded in the first motor. The inner wall of the rear end of the two cavities is in and fixedly connected with them, and the extension end of the front end of the worm rod is connected with the inner wall of the front end of the second cavity in a rotational fit.
作为优选地技术方案,所述成型机体内设有加热控制器,所述加热控制器与所述加热器和所述加热筒电联。As a preferred technical solution, a heating controller is provided inside the molding body, and the heating controller is electrically connected with the heater and the heating cylinder.
作为优选地技术方案,所述成型机体底部设有机台,所述机台内设有与所述模具腔底部内壁相通的取件通道。As a preferred technical solution, a machine platform is provided at the bottom of the molding machine body, and a pick-up channel communicating with the inner wall of the bottom of the mold cavity is provided in the machine platform.
本发明的有益效果是:本发明结构简单,操作方便,通过成型机体内设置模具腔,模具腔左端设置第一空腔,模具腔设置设有注射腔,模具腔内最右端固定设置定模板,定模板上贯通设有喷射嘴,喷射嘴右端相通设有浇筑口,模具腔内设置位于定模板左端的动模座板,动模座板上设置上下对称的垫块,两个垫块之间滑动配合连接有推板,动模座板内设置与推板左端端面动力连接的第一油泵机,推板右端端面上设有向右延伸的若干导杆,导杆上滑动配合连接位于垫块右端的垫板,垫板右端设置动模板,垫块、垫板和动模板之间固定连接有螺钉,动模座板上四角螺纹配合连接有左右延伸的调节螺纹杆,调节螺纹杆右端延伸末端贯穿垫块和定模板且与模具腔右端内壁转动配合连接,调节螺纹杆左端延伸末端伸进第一空腔内且在末端设置第一齿转轮,第一空腔左端内壁内嵌设有第一电动机,第一电动机右端末端动力连接有与第一齿转轮齿合连接的第二齿转轮,从而实现稳定实现合模与启模的工作,加固合模压力,提高成型效果,同时,便于更换模具,生产种类多,形状可以由简到繁,尺寸可以由大到小,制品尺寸精确,产品易更新换代,取件方便,又通过折射腔内滑动配合连接有第一导滑块,第一导滑块内嵌设有第二电动机,第二电动机左端末端动力连接有向左延伸的螺杆,螺杆上设置间隔较大的螺纹,注射腔周向内壁内设有加热器,加热器顶部设有加热控制器,注射腔顶部设有开口向上的加热筒,加热筒内设置融化腔,融化腔底部相通设有向下延伸并与注射腔相通的放料口,放料口内设置放料闸门装置,第一导滑块右端末端动力连接有液压系统,实现快速稳定的将注射液注射到模型腔内,注射压力高,提高模具成型效果,适用大量生产与形状复杂产品等成型加工领域。The beneficial effect of the present invention is: the present invention is simple in structure, and is easy to operate, and mold cavity is set in molding body, and the left end of mold cavity is set first cavity, and mold cavity is set with injection cavity, and the rightmost end of mold cavity is fixedly set template, The fixed formwork is connected with injection nozzles, and the right end of the injection nozzles is connected with a pouring port. The movable mold seat plate is located at the left end of the fixed formwork in the mold cavity, and the upper and lower symmetrical pads are arranged on the movable mold seat plate. Between the two pads There is a push plate connected by sliding fit, and the first oil pump connected to the left end face of the push plate is set in the movable mold seat plate, and several guide rods extending to the right are arranged on the right end face of the push plate, and the sliding fit connection on the guide rod is located on the pad The right end of the backing plate, the right end of the backing plate is provided with a movable formwork, and there are screws fixedly connected between the spacer, the backing plate and the movable formwork, and the four corners of the movable formwork seat plate are fitted with an adjusting threaded rod extending left and right, and the right end of the adjusting threaded rod extends to the end It runs through the spacer and the fixed template and is connected with the inner wall of the right end of the mold cavity in a rotational fit. One electric motor, the right end of the first motor is connected with the second toothed wheel which meshes with the first toothed wheel, so as to achieve stable mold clamping and mold opening work, strengthen the mold clamping pressure, and improve the molding effect. At the same time, It is easy to replace the mould, there are many types of production, the shape can be from simple to complex, the size can be from large to small, the product size is accurate, the product is easy to replace, and the pick-up is convenient, and the first guide slider is connected by sliding and fitting in the refraction cavity. The first guide slider is embedded with a second motor, and the left end of the second motor is connected to a screw rod extending leftward. The screw rod is provided with threads with large intervals, and a heater is provided on the inner wall of the injection cavity. There is a heating controller, the top of the injection cavity is equipped with a heating cylinder with an upward opening, and a melting cavity is set in the heating cylinder, and the bottom of the melting cavity is connected with a discharge port extending downward and communicating with the injection cavity, and a discharge gate is set in the discharge port The device, the right end of the first guide slider is connected with a hydraulic system to realize fast and stable injection of injection liquid into the mold cavity, high injection pressure, and improved mold molding effect. It is suitable for mass production and complex shape products and other molding processing fields.
附图说明Description of drawings
为了易于说明,本发明由下述的具体实施例及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following specific embodiments and accompanying drawings.
图1为本发明的一种注射成型设备整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a kind of injection molding equipment of the present invention;
图2为图1中A的结构示意图;Fig. 2 is the structural representation of A in Fig. 1;
图3为图1中B的结构示意图;Fig. 3 is the structural representation of B in Fig. 1;
图4为图1中C的结构示意图;Fig. 4 is the structural representation of C in Fig. 1;
图5为图4中D的结构示意图。FIG. 5 is a schematic structural diagram of D in FIG. 4 .
具体实施方式Detailed ways
如图1-图5所示,本发明的一种注射成型设备,包括成型机体3以及设置在所述成型机体3内的模具腔4,所述成型机体3内设有位于所述模具腔4左端的第一空腔5,所述成型机体3内设有位于所述模具腔4右端的注射腔6,所述模具腔4内最右端设有定模板46,所述定模板46内贯通设有左右延伸的喷射口461,所述喷射口461右端延伸末端相通设有浇筑嘴64,所述浇筑嘴64右端与所述注射腔6相通,所述模具腔4内滑动配合连接有位于所述定模板45左端的动模座板41,所述动模座板41右端端面固定连接有上下对称的垫块42,两个垫块42之间滑动配合连接有推板43,所述动模座板41内嵌设有与所述推板43左端端面动力连接的第一油泵机411,所述推板43右端端面上固定连接有向右延伸且均等分布的若干导杆431,所述导杆431上滑动配合连接有位于所述垫块42右端的垫板44,所述导杆431上滑动配合连接有位于所述垫板44右端的动模板45,所述动模板45上贯通设有若干冷却水道451,所述动模座板41四个角螺纹配合连接有左右延伸的调节螺纹杆47,所述调节螺纹杆47右端延伸末端贯穿所述垫板42和所述定模板46且与所述模具腔4右端内壁转动配合连接,所述调节螺纹杆47左端延伸末端伸进所述第一空腔5内且在末端固设有第一齿转轮51,所述第一空腔5左端内壁内嵌设有第一电动机53,所述第一电动机53右端末端动力连接有用以与所述第一齿转轮51齿合连接的第二齿转轮52,所述注射腔6周向内壁内设有加热器63,所述注射腔6内滑动配合连接有第一导滑块61,所述第一导滑块61内嵌设有第二电动机611,所述第二电动机611左端末端动力连接有螺杆62,所述螺杆62上设有间隔较大的螺纹621,所述第一导滑块61右端末端动力连接有液压系统,所述注射腔6顶部设有开口向上的加热机筒8,所述加热机筒8内设有融化腔81,所述融化腔81底部相通设有向下延伸的放料口82,所述进料口82底部末端与所述注射腔6相通,所述进料口82内设有放料闸门装置。As shown in Figures 1 to 5, an injection molding device of the present invention includes a molding body 3 and a mold cavity 4 disposed in the molding body 3, and the molding body 3 is provided with a The first cavity 5 at the left end, the molding machine body 3 is provided with an injection cavity 6 located at the right end of the mold cavity 4, the rightmost end of the mold cavity 4 is provided with a fixed template 46, and the fixed template 46 is provided through a There is an injection port 461 extending left and right, the right end of the injection port 461 is connected to a pouring nozzle 64, and the right end of the pouring nozzle 64 is connected to the injection cavity 6, and the mold cavity 4 is slidably connected to a The movable mold seat plate 41 at the left end of the fixed template 45, the right end surface of the movable mold seat plate 41 is fixedly connected with a vertically symmetrical spacer 42, and a push plate 43 is slidably connected between the two spacers 42, and the movable mold seat Embedded in the plate 41 is a first oil pump 411 that is dynamically connected to the left end face of the push plate 43. A number of guide rods 431 that extend to the right and are evenly distributed are fixedly connected to the right end face of the push plate 43. The guide rods 431 is slidably connected with a backing plate 44 located at the right end of the cushion block 42, and the guide rod 431 is slidably connected with a movable template 45 located at the right end of the backing plate 44, and the movable template 45 is provided with a plurality of Cooling water channel 451, the four corners of the movable mold seat plate 41 are threadedly connected with an adjusting threaded rod 47 extending left and right, and the extended end of the right end of the adjusting threaded rod 47 runs through the backing plate 42 and the fixed template 46 and is connected to the fixed template 46 The inner wall of the right end of the mold cavity 4 is rotatably connected, the left end of the adjusting threaded rod 47 extends into the first cavity 5 and the end is fixed with a first gear wheel 51, and the left end of the first cavity 5 The inner wall is embedded with a first motor 53, and the right end of the first motor 53 is power-connected with a second toothed wheel 52 for meshing connection with the first toothed wheel 51, and the inner wall of the injection cavity 6 is A heater 63 is provided inside, and a first guide slider 61 is slidably connected to the injection cavity 6, and a second motor 611 is embedded in the first guide slider 61, and the power at the left end of the second motor 611 is Connected with a screw 62, the screw 62 is provided with threads 621 with large intervals, the right end of the first guide slider 61 is connected with a hydraulic system, and the top of the injection chamber 6 is provided with a heating barrel 8 with an upward opening , the heating barrel 8 is provided with a melting chamber 81, the bottom of the melting chamber 81 communicates with a discharge port 82 extending downward, and the bottom end of the feeding port 82 communicates with the injection chamber 6, the A discharge gate device is provided in the feed port 82 .
有益地,所述液压系统包括设置在所述注射腔6右端的油缸7以及与所述油缸7通油连接且位于所述油缸7底部的第二油泵机34,所述油缸7内滑动配合连接有活塞71,所述活塞71左端末端固定连接有向左延伸的推杆711,所述推杆711左端延伸末端伸进所述注射腔6内并与所述第一导滑块61右端末端动力连接,所述油缸7内上下内壁上相对应设有位于所述活塞71右端的限位器72,所述油缸7右端内壁内相通设有第一油管73,所述油缸7左端相通设有第二油管74,所述第一油管73另一端与所述第二油泵机34右端末端通油连接,所述第二油管74另一端与所述第二油泵机34左端末端通油连接,所述第二油泵机34底部设有油腔35,所述第二油泵机34底部末端相通连接向下延伸并伸进所述油腔35内的第三油管341,所述油缸7顶部设有油压调节器33,所述油压调节器33与所述第二油泵机33电联,实现自动控制第一导滑块61左移,使螺杆62并顶压连接浇筑口64,提高浇筑压力,防止回流,提高浇筑质量。Beneficially, the hydraulic system includes an oil cylinder 7 arranged at the right end of the injection chamber 6 and a second oil pump 34 connected with the oil cylinder 7 and located at the bottom of the oil cylinder 7 , and the oil cylinder 7 is connected by a sliding fit There is a piston 71, the left end of the piston 71 is fixedly connected with a push rod 711 extending to the left, and the left end of the push rod 711 extends into the injection cavity 6 and is powered by the right end of the first guide slider 61. connected, the upper and lower inner walls of the oil cylinder 7 are correspondingly provided with a stopper 72 located at the right end of the piston 71, the inner wall of the right end of the oil cylinder 7 is connected with a first oil pipe 73, and the left end of the oil cylinder 7 is connected with a first oil pipe 73. Two oil pipes 74, the other end of the first oil pipe 73 is connected to the right end of the second oil pump 34 through oil, and the other end of the second oil pipe 74 is connected to the left end of the second oil pump 34 through oil. The bottom of the second oil pump 34 is provided with an oil chamber 35, and the bottom end of the second oil pump 34 is connected to the third oil pipe 341 extending downward and extending into the oil chamber 35. The top of the oil cylinder 7 is provided with an oil pressure Regulator 33, the oil pressure regulator 33 is electrically connected with the second oil pump 33 to realize automatic control of the first guide slider 61 to move to the left, so that the screw rod 62 is pressed against the pouring port 64 to increase the pouring pressure and prevent Reflow, improve pouring quality.
有益地,所述垫块42、垫板44和动模板45之间固定连接有螺钉48,利于更换模具,便于启模取件。Beneficially, a screw 48 is fixedly connected between the spacer 42, the backing plate 44 and the movable template 45, which facilitates the replacement of the mould, and facilitates the opening of the mould.
有益地,所述放料闸门装置包括设置在所述放料口82内的放料闸门821以及设置在所述放料口82右端的第二空腔36,所述放料闸门821上左右延伸的第一转动轴822,所述第一转动轴822左端延伸末端与所述放料口82左端内壁转动配合连接,所述第一转动轴822右端延伸末端伸进所述第二空腔36内且在末端固设有涡轮361,所述第二空腔36内设有前后延伸且与所述涡轮361动力连接的涡杆362,所述涡杆362后端延伸末端动力连接有第三电动机363,所述第三电动机363外表面嵌设于所述第二空腔36后端内壁内且与之固定连接,所述涡杆362前端延伸末端与所述第二空腔36前端内壁转动配合连接,实现自动稳定控制放料闸门821开闭,便于将塑化的熔融状态的塑料送进注射腔6内,防止堵塞。Beneficially, the discharge gate device includes a discharge gate 821 disposed in the discharge port 82 and a second cavity 36 disposed at the right end of the discharge port 82, and the discharge gate 821 extends left and right. The first rotating shaft 822, the extension end of the left end of the first rotating shaft 822 is rotatably connected with the inner wall of the left end of the discharge port 82, and the extension end of the right end of the first rotating shaft 822 extends into the second cavity 36 And a turbine 361 is fixed at the end, and a worm 362 extending forward and backward and connected to the turbine 361 is provided in the second cavity 36 , and a third motor 363 is connected to the end of the extension of the worm 362 in power. The outer surface of the third motor 363 is embedded in the inner wall of the rear end of the second cavity 36 and is fixedly connected thereto, and the extended end of the front end of the worm rod 362 is rotatably connected with the inner wall of the front end of the second cavity 36 , to realize the automatic and stable control of the opening and closing of the discharge gate 821, which is convenient for sending the plasticized molten plastic into the injection cavity 6 to prevent blockage.
有益地,所述成型机体3内设有加热控制器32,所述加热控制器32与所述加热器63和所述加热筒8电联,便于控制粘流保持熔融状态,提高注射效率。Beneficially, the molding machine body 3 is provided with a heating controller 32, which is electrically connected with the heater 63 and the heating cylinder 8, so as to control viscous flow and maintain a molten state, thereby improving injection efficiency.
有益地,所述成型机体3底部设有机台31,所述机台31内设有与所述模具腔4底部内壁相通的取件通道311,便于取件,提高装置连续工作。Beneficially, a machine platform 31 is provided at the bottom of the molding machine body 3, and a pick-up channel 311 communicated with the inner wall of the bottom of the mold cavity 4 is provided in the machine table 31, which facilitates pick-up, and the lifting device works continuously.
初始状态时,活塞71位于油缸71内右端与限位器72抵接,此时,第一导滑块61位于注射腔6最右端,螺杆63远离浇筑口64,放料闸门821位于竖直状态,使放料口82完全开放状态,动模座板41位于模具腔4最左端,推板43左端端面与动模座板41右端端面相抵接。In the initial state, the piston 71 is located at the right end of the oil cylinder 71 and abuts against the stopper 72. At this time, the first guide slider 61 is located at the rightmost end of the injection chamber 6, the screw 63 is far away from the pouring port 64, and the discharge gate 821 is in a vertical state. , so that the discharge port 82 is fully open, the movable mold base plate 41 is located at the leftmost end of the mold cavity 4, and the left end surface of the push plate 43 abuts against the right end surface of the movable mold base plate 41.
当需要注射成型塑料件工作时,控制第三电动机363带动涡杆362转动,涡杆362带动涡轮361转动,涡轮361带动第一转动轴822转动,第一转动轴822带动放料闸门821转动,使放料口82完全关闭,此时,控制第三电动机363停止运转,同时,将粒状塑料放进加热筒8内,加热控制器32控制加热筒8和加热器63加热,带加热筒8内的塑料完全塑化至熔融状态时,需要合模工作,控制第一电动机53带动第二齿转轮52转动,第二齿转轮52带动第一齿转轮51转动,第一齿转轮51带动调节螺纹杆47转动,使动模座板41右移,从而使动模板45与定模板4合模,同时,控制第三电动机363运转,使放料闸门821恢复初始位置,此时,熔融的塑料经放料口82进入注射腔6内并充满螺杆62上螺纹之间的间隙,此时,油压调节器33控制第二油泵机34运转使第一油管73充油并流进油缸7内,使活塞71左移,活塞71带动推杆711左移,推杆711带动第一导滑块61左移,第一导滑块61带动螺杆62左移,使螺杆62左端末端与浇筑口64嵌接,同时,控制第二电动机611带动螺杆62转动,使熔融的塑料快速注射进浇筑口64内并进喷射嘴461进入合模后的模型腔内从而,此时,在冷却水道451内通冷却水,加速成型件冷却成型,当成型完全后需要启模时,控制第一电动机53带动第二齿转轮52反转,第二齿转轮52带动第一齿转轮51反转,第一齿转轮51带动调节螺纹杆47反转你,使动模座板41左移,从而使动模板45与定模板46分开,当动模座板41移动至注射腔4内最最左端时,控制第一电动机53停止运转,同时,控制第一油泵机411带动推板43右移,推板43带动导杆431右移,从而将成型件推出,成型将经过取件通道311滑出,从而完成一步完整的注射成型工作。When injection molded plastic parts need to work, control the third motor 363 to drive the worm 362 to rotate, the worm 362 to drive the turbine 361 to rotate, the turbine 361 to drive the first rotating shaft 822 to rotate, the first rotating shaft 822 to drive the discharge gate 821 to rotate, The discharge port 82 is completely closed. At this time, the third motor 363 is controlled to stop running. At the same time, the granular plastic is put into the heating cylinder 8. The heating controller 32 controls the heating cylinder 8 and the heater 63 to heat, and the heating cylinder 8 is heated. When the plastic is completely plasticized to a molten state, it is necessary to close the mold. The first motor 53 is controlled to drive the second tooth runner 52 to rotate, and the second tooth runner 52 drives the first tooth runner 51 to rotate, and the first tooth runner 51 Drive the adjustment threaded rod 47 to rotate, so that the movable mold seat plate 41 moves to the right, so that the movable template 45 and the fixed template 4 are molded together. The plastic enters the injection cavity 6 through the discharge port 82 and fills the gap between the threads on the screw rod 62. At this time, the oil pressure regulator 33 controls the operation of the second oil pump 34 so that the first oil pipe 73 is filled with oil and flows into the oil cylinder 7 Inside, the piston 71 is moved to the left, the piston 71 drives the push rod 711 to move to the left, the push rod 711 drives the first guide slider 61 to move to the left, and the first guide slider 61 drives the screw rod 62 to move to the left, so that the left end of the screw rod 62 and the pouring port 64 embedding, at the same time, control the second motor 611 to drive the screw 62 to rotate, so that the molten plastic is quickly injected into the pouring port 64 and enters the injection nozzle 461 into the mold cavity after the mold is closed. Cooling water accelerates the cooling and molding of the formed parts. When the mold needs to be opened after the molding is complete, the first motor 53 is controlled to drive the second tooth runner 52 to reverse, the second tooth runner 52 drives the first tooth runner 51 to reverse, and the second tooth runner 52 The one-tooth runner 51 drives the adjusting threaded rod 47 to rotate backward, so that the movable mold seat plate 41 moves to the left, so that the movable mold plate 45 is separated from the fixed platen 46. When the movable mold seat plate 41 moves to the leftmost end in the injection cavity 4 , control the first motor 53 to stop running, and at the same time, control the first oil pump 411 to drive the push plate 43 to move to the right, and the push plate 43 drives the guide rod 431 to move to the right, thereby pushing out the molded part, and the formed part will slide out through the pick-up channel 311, Thereby completing a complete injection molding work in one step.
本发明的有益效果是:本发明结构简单,操作方便,通过成型机体内设置模具腔,模具腔左端设置第一空腔,模具腔设置设有注射腔,模具腔内最右端固定设置定模板,定模板上贯通设有喷射嘴,喷射嘴右端相通设有浇筑口,模具腔内设置位于定模板左端的动模座板,动模座板上设置上下对称的垫块,两个垫块之间滑动配合连接有推板,动模座板内设置与推板左端端面动力连接的第一油泵机,推板右端端面上设有向右延伸的若干导杆,导杆上滑动配合连接位于垫块右端的垫板,垫板右端设置动模板,垫块、垫板和动模板之间固定连接有螺钉,动模座板上四角螺纹配合连接有左右延伸的调节螺纹杆,调节螺纹杆右端延伸末端贯穿垫块和定模板且与模具腔右端内壁转动配合连接,调节螺纹杆左端延伸末端伸进第一空腔内且在末端设置第一齿转轮,第一空腔左端内壁内嵌设有第一电动机,第一电动机右端末端动力连接有与第一齿转轮齿合连接的第二齿转轮,从而实现稳定实现合模与启模的工作,加固合模压力,提高成型效果,同时,便于更换模具,生产种类多,形状可以由简到繁,尺寸可以由大到小,制品尺寸精确,产品易更新换代,取件方便,又通过折射腔内滑动配合连接有第一导滑块,第一导滑块内嵌设有第二电动机,第二电动机左端末端动力连接有向左延伸的螺杆,螺杆上设置间隔较大的螺纹,注射腔周向内壁内设有加热器,加热器顶部设有加热控制器,注射腔顶部设有开口向上的加热筒,加热筒内设置融化腔,融化腔底部相通设有向下延伸并与注射腔相通的放料口,放料口内设置放料闸门装置,第一导滑块右端末端动力连接有液压系统,实现快速稳定的将注射液注射到模型腔内,注射压力高,提高模具成型效果,适用大量生产与形状复杂产品等成型加工领域。The beneficial effect of the present invention is: the present invention is simple in structure, and is easy to operate, and mold cavity is set in molding body, and the left end of mold cavity is set first cavity, and mold cavity is set with injection cavity, and the rightmost end of mold cavity is fixedly set template, The fixed formwork is connected with injection nozzles, and the right end of the injection nozzles is connected with a pouring port. The movable mold seat plate is located at the left end of the fixed formwork in the mold cavity, and the upper and lower symmetrical pads are arranged on the movable mold seat plate. Between the two pads There is a push plate connected by sliding fit, and the first oil pump connected to the left end face of the push plate is set in the movable mold seat plate, and several guide rods extending to the right are arranged on the right end face of the push plate, and the sliding fit connection on the guide rod is located on the pad The right end of the backing plate, the right end of the backing plate is provided with a movable formwork, and there are screws fixedly connected between the spacer, the backing plate and the movable formwork, and the four corners of the movable formwork seat plate are fitted with an adjusting threaded rod extending left and right, and the right end of the adjusting threaded rod extends to the end It runs through the spacer and the fixed template and is connected with the inner wall of the right end of the mold cavity in a rotational fit. One electric motor, the right end of the first motor is connected with the second toothed wheel which meshes with the first toothed wheel, so as to achieve stable mold clamping and mold opening work, strengthen the mold clamping pressure, and improve the molding effect. At the same time, It is easy to replace the mould, there are many types of production, the shape can be from simple to complex, the size can be from large to small, the product size is accurate, the product is easy to replace, and the pick-up is convenient, and the first guide slider is connected by sliding and fitting in the refraction cavity. The first guide slider is embedded with a second motor, and the left end of the second motor is connected to a screw rod extending leftward. The screw rod is provided with threads with large intervals, and a heater is provided on the inner wall of the injection cavity. Equipped with a heating controller, the top of the injection chamber is provided with a heating cylinder with an upward opening, and a melting chamber is installed in the heating cylinder, and the bottom of the melting chamber is connected with a discharge port extending downward and communicating with the injection chamber, and a discharge gate is arranged in the discharge port The device, the right end of the first guide slider is connected with a hydraulic system to realize fast and stable injection of injection liquid into the mold cavity, high injection pressure and improved mold molding effect, suitable for mass production and complex shape products and other molding processing fields.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific implementation of the present invention, but the scope of protection of the present invention is not limited thereto, and any changes or replacements that do not come to mind through creative work shall be covered within the scope of protection of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope defined in the claims.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112959595A (en) * | 2021-01-30 | 2021-06-15 | 中山力劲机械有限公司 | Injection molding machine with high-speed precision injection platform structure |
| CN117862506A (en) * | 2024-03-11 | 2024-04-12 | 洛阳欧祺精密零件制造有限公司 | Metal powder injection molding machine |
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2018
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959595A (en) * | 2021-01-30 | 2021-06-15 | 中山力劲机械有限公司 | Injection molding machine with high-speed precision injection platform structure |
| CN117862506A (en) * | 2024-03-11 | 2024-04-12 | 洛阳欧祺精密零件制造有限公司 | Metal powder injection molding machine |
| CN117862506B (en) * | 2024-03-11 | 2024-05-14 | 洛阳欧祺精密零件制造有限公司 | Metal powder injection molding machine |
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| Publication number | Publication date |
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| CN108453998B (en) | 2019-02-26 |
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Effective date of registration: 20190116 Address after: 321000 Jinhua Jindong Economic Development Zone, Zhejiang Province, 2 4-5 floors, 1789 Jingang Avenue West Applicant after: Jinhua Baihe Jewelry Co.,Ltd. Address before: 536100 the Guangxi Zhuang Autonomous Region Beihai Hepu County Guangxi Hepu Industrial Park No. 26 Applicant before: Tang Shoulin |
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Address after: 321000 Jinhua Jindong Economic Development Zone, Zhejiang Province, 2 4-5 floors, 1789 Jingang Avenue West Patentee after: Jinhua Baihe Jewelry Co.,Ltd. Address before: 321000 Jinhua Jindong Economic Development Zone, Zhejiang Province, 2 4-5 floors, 1789 Jingang Avenue West Patentee before: Jinhua Baihe Jewelry Co.,Ltd. |
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Denomination of invention: An injection molding equipment Granted publication date: 20190226 Pledgee: Jinhua Branch of Bank of Ningbo Co.,Ltd. Pledgor: Jinhua Baihe Jewelry Co.,Ltd. Registration number: Y2024980007229 |
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Address after: 321000 Jinhua Jindong Economic Development Zone, Zhejiang Province, 2 4-5 floors, 1789 Jingang Avenue West Patentee after: Zhejiang Baihe Technology Co.,Ltd. Country or region after: China Address before: 321000 Jinhua Jindong Economic Development Zone, Zhejiang Province, 2 4-5 floors, 1789 Jingang Avenue West Patentee before: Jinhua Baihe Jewelry Co.,Ltd. Country or region before: China |