CN108453871B - Multi-station combined beam column die - Google Patents
Multi-station combined beam column die Download PDFInfo
- Publication number
- CN108453871B CN108453871B CN201810223997.5A CN201810223997A CN108453871B CN 108453871 B CN108453871 B CN 108453871B CN 201810223997 A CN201810223997 A CN 201810223997A CN 108453871 B CN108453871 B CN 108453871B
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- height adjusting
- height
- workbench
- width
- adjusting side
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- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000012423 maintenance Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 239000002131 composite material Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Abstract
The invention discloses a multi-station combined beam column die, which comprises: base, workstation and movable mould structure, the workstation sets up on the base, the workstation surface is provided with width adjustment module, the workstation outside is provided with movable mould structure, movable mould structure sets up on the base, movable mould structure includes: the height adjusting bracket is connected with the movable die structure bottom plate through a horizontal sliding mechanism, a height adjusting side template is arranged at the side surface of the height adjusting bracket, which is close to the workbench, a longitudinal sliding mechanism is arranged between the height adjusting side template and the height adjusting bracket, and the width and the height can be automatically adjusted according to the requirements so as to adapt to the requirements of the templates with different specifications, and the installation of the templates is convenient and quick; and can realize the multistation removal of mould to can remove next station and produce in beam column maintenance period, practice thrift the cost, improve work efficiency.
Description
Technical Field
The invention relates to the field of buildings, in particular to a multi-station combined beam column die.
Background
In the prior art, the project is customized to form a template, although the template is accurate; however, the manual operation is excessive, and the effect of the finished product is difficult to ensure that 100% of the finished product meets the prefabrication requirement; each project is used for customizing the mould, so that the cost is high, and the production period of the mould is long; the custom mold has limited reusability and is easy to cause material waste; the closing and opening of the mold takes a lot of labor and time, and the fastening bolts are fragile, so how to solve the above problems is a constant thinking problem for the person skilled in the art.
Disclosure of Invention
The invention aims at: the multi-station combined beam column die has the advantages that the problems in the prior art are overcome, the width and the height can be automatically adjusted according to the requirements, so that the die supporting requirements of different specifications can be met, and the die plate is convenient and quick to install; and can realize the multistation removal of mould position to can remove next station and pour in beam column maintenance period, improve the rate of utilization, practice thrift the cost, improve work efficiency.
The aim of the invention is achieved by the following technical scheme:
a multi-station composite beam-column die comprising: base, workstation and movable mould structure, the workstation sets up on the base, the workstation surface is provided with width adjustment side form board, the workstation outside is provided with movable mould structure, movable mould structure sets up on the base, movable mould structure includes: the height adjusting support is characterized in that the bottom of the height adjusting support is connected with a movable die structure bottom plate through a horizontal sliding mechanism, a height adjusting side template is arranged on the side surface of the height adjusting support, close to a workbench, a longitudinal sliding mechanism is arranged between the height adjusting side template and the height adjusting support, end templates are arranged at two ends of a length space formed by the width adjusting side template and the height adjusting side template, and the end templates, the width adjusting side template and the height adjusting side template form a casting space of a beam column together.
According to the multi-station combined beam column die, two width adjusting side templates are arranged on the surface of the workbench, the two width adjusting side templates are in axisymmetric structures along the length direction of the workbench, and movable die structures are arranged on the outer sides of the width adjusting side templates, so that two beam columns can be produced on two sides of the same workbench at the same time.
According to the multi-station combined beam column die, the length sliding structure is arranged between the bottom of the bottom plate of the movable die structure and the base, so that the width adjusting side die plate and the movable die structure can alternately move along the length direction of the workbench to change production stations in the beam column production and maintenance period, and the production efficiency is improved.
According to the multi-station combined beam column die, the width adjusting side templates are of a multi-layer spliced structure, and corresponding layers are stacked according to requirements, so that the multi-station combined beam column die can be suitable for beam column production with different heights.
According to the multi-station combined beam column die, the width adjusting side die plates are positioned through the fixing blocks, and the fixing blocks are connected with the workbench.
According to the multi-station combined beam column die, the die plate tensioning mechanism is arranged between the top of the width adjusting side die plate and the height adjusting bracket.
According to the multi-station combined beam column die, the outer side of the height adjusting support is provided with the plurality of horizontal jacking locking mechanisms, and the horizontal jacking locking mechanisms are arranged on the base.
The invention relates to a multi-station combined beam column die, which is characterized in that a height adjusting lifting power mechanism is arranged between a height adjusting side die plate and a height adjusting bracket, and the height adjusting lifting power mechanism is as follows: the nut screw pair driven by the motor, the hydraulic jacking mechanism or the manual screw pair.
The invention relates to a multi-station combined beam column die, which is characterized in that a length direction power mechanism is arranged between a movable die structure bottom plate and a base, and the length direction power mechanism is as follows: the nut screw pair driven by the motor, the hydraulic jacking mechanism or the manual screw pair.
The invention relates to a multi-station combined beam column die, wherein a telescopic rolling mechanism is arranged at the bottom of a width adjusting side die plate.
According to the technical scheme, the invention has the beneficial effects that: the multi-station combined beam column die can automatically adjust the width and the height according to the requirements, so that the die can adapt to the requirements of dies with different specifications, and the die plate is convenient and quick to install; and can realize the multistation removal of mould to can remove next station and produce in beam column maintenance period, improve the rate of utilization, practice thrift the cost, improve work efficiency.
Drawings
FIG. 1 is a top view of a multi-station composite beam-column mold of the present invention;
FIG. 2 is a front view of a multi-station composite beam-column mold of the present invention;
fig. 3 is a side view of a multi-station composite beam-column mold of the present invention.
Detailed Description
The invention will be further described with reference to specific examples and figures.
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Fig. 1-3 illustrate an embodiment of a multi-station composite beam-column mold according to the present invention, comprising: base 1, workstation 6 and movable mould structure, workstation 6 sets up on base 1, workstation 6 surface is provided with width adjustment sideform 7, the workstation 6 outside is provided with movable mould structure, movable mould structure sets up on base 1, movable mould structure includes: the height-adjusting bracket 4, height-adjusting bracket 4 bottom is connected with movable mould structure bottom plate 2 through horizontal slide mechanism 11, height-adjusting bracket 4 side is close to workstation 6 department and is provided with height-adjusting side form 5, be provided with vertical slide mechanism 12 between height-adjusting side form 5 and the height-adjusting bracket 4, the length space both ends that width-adjusting side form 7 and height-adjusting side form 5 formed are provided with the end form, the pouring space of beam column is enclosed together to end form and width-adjusting side form 7 and height-adjusting side form 5, can adjust the width of beam column through adjusting the distance between width-adjusting side form 7 and the height-adjusting side form 5, thereby can obtain the beam column of different length through adjusting the distance between the end form, reciprocates through height-adjusting side form 5 to adjust the overlap range of height-adjusting side form 5 and width-adjusting side form 7, and then reach the effect of adjusting the beam column height, through above-mentioned technical means, really reached the effect of combination formula beam column mould.
In order to effectively utilize the working area of the workbench 6, two width adjustment side templates 7 are arranged on the surface of the workbench 6, the two width adjustment side templates 7 are in axisymmetric structures along the length direction of the workbench 6, and movable die structures are arranged on the outer side of the workbench 6, so that two beam and column production can be performed on two sides of the same workbench 6 at the same time.
In order to achieve improvement of working efficiency, a length sliding structure 3 is arranged between the bottom of the bottom plate 2 of the movable die structure and the base 1, so that in the beam column production and maintenance period, the width adjusting side templates 7 and the movable die structure can alternately move along the length direction of the workbench 6 to change production stations, thereby improving production efficiency, the workbench 6 can be provided with a plurality of stations according to requirements, when the maintenance period of some beam columns after the die is disassembled is overlong, the utilization of the die is not affected by the maintenance period, and the structural form of the length sliding structure 3 is as follows: tongue-and-groove, roller or slide type structure.
The width adjustment side form 7 is a multi-layer spliced structure, and corresponding layers are stacked according to requirements, so that the beam column production with different production heights can be adapted, and adjacent stacked units are connected through a falcon groove or connected in a clamping mode.
In order to enable the positioning of the width adjustment side template 7 to be accurate, the width adjustment side template 7 is positioned through a fixing block 8, the fixing block 8 is connected with the workbench 6, the fixing block 8 can be an electromagnetic box or an adjustable screw rod ejector rod or welded fixation, and a structure of an adjusting block is arranged between the fixing block 8 and the width adjustment side template 7.
The utility model discloses a width-adjusting side form 7, including the height-adjusting support 4, be provided with template straining device 9 between width-adjusting side form 7 top and the height-adjusting support 4, thereby template straining device 9 adjusts the adaptation width through the screw thread piece for the lead screw both ends, carries out the joint through the screw thread piece, perhaps sets up the reference column on width-adjusting side form 7 top and the height-adjusting support 4, template straining device 9 middle part is telescopic structure, and both ends set up the buckle, realize taut through buckle and reference column lock, perhaps realize distance adjustment and locking through linear electric motor or pneumatic cylinder.
In order to realize die assembly and die disassembly, the outer side of the height adjusting bracket 4 is provided with a plurality of horizontal clamping and locking mechanisms 10, the horizontal clamping and locking mechanisms 10 are arranged on the base 1, the horizontal clamping and locking mechanisms 10 are usually fixedly installed cylinders, threaded columns are arranged on the horizontal clamping and locking mechanisms in a penetrating mode, and distance adjustment and locking can be achieved, and the horizontal clamping and locking mechanisms can also be locked through a linear motor or a hydraulic pneumatic cylinder.
In order to adjust the height of beam column, be provided with high regulation lift power unit between high regulation sideform board 5 and the high regulation support 4, high regulation lift power unit is: the nut screw pair driven by the motor, the hydraulic jacking mechanism or the manual screw pair.
In order to achieve the effect of multi-station work, a length direction power mechanism is arranged between the movable die structure bottom plate 2 and the base 1, and the length direction power mechanism is as follows: the nut screw pair driven by the motor, the hydraulic jacking mechanism or the manual screw pair.
In order to facilitate the position movement of the width adjustment side template 7, the bottom of the width adjustment side template 7 is provided with a telescopic rolling mechanism, the telescopic rolling mechanism is ejected when required to move, and the telescopic rolling mechanism is retracted when moved to a proper position, so that the accuracy in positioning of the width adjustment side template 7 on the surface of the workbench 6 can be ensured.
The using process comprises the following steps:
firstly, after the base 1 is arranged, a workbench 6 is arranged in the middle of the base 1, the height position of the surface of the workbench 6 is generally similar to the lowest position of a height-adjusting side template 5, the position of a die meeting the requirement on the production width of a beam column is determined on the surface of the workbench 6 according to the design size, after the width-adjusting side template 7 is installed, the horizontal upper and lower positions of the structure of the height-adjusting side template are adjusted, the vertically overlapped position of the width-adjusting side template 7 and the height-adjusting side template 5 meets the requirement, then an end template is installed to form a beam column pouring space, finally, locking is carried out through a template tensioning mechanism 9, then pouring is carried out, after the demolding condition is met, the width-adjusting side template 7 and the movable die structure are moved along the length direction of the workbench 6, the beam column which is poured is avoided, the production of another beam column is carried out, the next part is moved, or the beam column which is already cured is removed for production again, and therefore a set of dies is reused, and the beam column pouring with various sizes can be adapted.
Due to the adoption of the technical scheme, the invention has the beneficial effects that: the multi-station combined beam column die can automatically adjust the width and the height according to the requirements, so that the die can adapt to the requirements of dies with different specifications, and the die plate is convenient and quick to install; and can realize the multistation removal of mould position to can move next station and pour into a mould in beam column maintenance period, improve the rate of utilization, practice thrift the cost, improve work efficiency
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (4)
1. A multi-station composite beam-column die, comprising: base, workstation and movable mould structure, the workstation sets up on the base, the workstation surface is provided with width adjustment side form board, the workstation outside is provided with movable mould structure, movable mould structure sets up on the base, movable mould structure includes: the bottom of the height adjusting bracket is connected with a movable die structure bottom plate through a horizontal sliding mechanism, a height adjusting side template is arranged at the side surface of the height adjusting bracket, which is close to the workbench, a longitudinal sliding mechanism is arranged between the height adjusting side template and the height adjusting bracket, end templates are arranged at two ends of a length space formed by the width adjusting side template and the height adjusting side template, and the end templates, the width adjusting side template and the height adjusting side template together form a casting space of a beam column;
two width adjusting side templates can be arranged on the surface of the workbench to improve working efficiency, the two width adjusting side templates are in axisymmetric structures along the length direction of the workbench, and movable die structures can be arranged on the outer side of the workbench, so that two beam columns can be produced on two sides of the same workbench at the same time;
a length moving structure is arranged between the bottom of the bottom plate of the movable die structure and the base, so that the width adjusting side templates and the movable die structure can alternately move along the length direction of the workbench to change production stations in the production and maintenance period of the beam column, and the production efficiency is improved;
the width adjusting side templates are of a multi-layer spliced structure, and corresponding layers are stacked according to requirements, so that the beam column production device can be suitable for beam column production with different processing heights;
the width adjusting side templates are positioned through fixing blocks, and the fixing blocks are connected with the workbench;
a template tensioning mechanism is arranged between the top of the width adjusting side template and the height adjusting bracket;
the height-adjusting bracket is characterized in that a plurality of horizontal jacking locking mechanisms are arranged on the outer side of the height-adjusting bracket, the horizontal jacking locking mechanisms are arranged on the base, and the other end of the horizontal jacking locking mechanisms is connected and locked with the height-adjusting bracket.
2. A multi-station composite beam-column mold according to claim 1, wherein: a height adjusting lifting power mechanism is arranged between the height adjusting side template and the height adjusting bracket, and the height adjusting lifting power mechanism is as follows: the nut screw pair driven by the motor, the hydraulic jacking mechanism or the manual screw pair.
3. A multi-station composite beam-column mold according to claim 1, wherein: a length direction power mechanism is arranged between the movable die bottom plate and the base, and the length direction power mechanism is as follows: the nut screw pair driven by the motor, the hydraulic jacking mechanism or the manual screw pair.
4. A multi-station composite beam-column mold according to claim 1, wherein: the bottom of the width adjusting side template is provided with a telescopic rolling mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810223997.5A CN108453871B (en) | 2018-03-19 | 2018-03-19 | Multi-station combined beam column die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810223997.5A CN108453871B (en) | 2018-03-19 | 2018-03-19 | Multi-station combined beam column die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108453871A CN108453871A (en) | 2018-08-28 |
| CN108453871B true CN108453871B (en) | 2023-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810223997.5A Active CN108453871B (en) | 2018-03-19 | 2018-03-19 | Multi-station combined beam column die |
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| CN (1) | CN108453871B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113561291B (en) * | 2020-04-28 | 2022-12-09 | 比亚迪股份有限公司 | Track beam mold |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104942975A (en) * | 2015-06-30 | 2015-09-30 | 江苏华江祥瑞现代建筑发展有限公司 | Prefabricated assembly type beam column assembling die |
| CN205685511U (en) * | 2016-05-25 | 2016-11-16 | 中国水利水电第八工程局有限公司 | A kind of prefabricated components assembling die |
| CN106217616A (en) * | 2016-08-31 | 2016-12-14 | 长沙楚鸿机械有限公司 | A kind of precast concrete beam post mold and molding methods |
| CN107639722A (en) * | 2017-08-15 | 2018-01-30 | 四川联力液压机械设备有限公司 | One kind automation building PC component beam column mold systems |
-
2018
- 2018-03-19 CN CN201810223997.5A patent/CN108453871B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104942975A (en) * | 2015-06-30 | 2015-09-30 | 江苏华江祥瑞现代建筑发展有限公司 | Prefabricated assembly type beam column assembling die |
| CN205685511U (en) * | 2016-05-25 | 2016-11-16 | 中国水利水电第八工程局有限公司 | A kind of prefabricated components assembling die |
| CN106217616A (en) * | 2016-08-31 | 2016-12-14 | 长沙楚鸿机械有限公司 | A kind of precast concrete beam post mold and molding methods |
| CN107639722A (en) * | 2017-08-15 | 2018-01-30 | 四川联力液压机械设备有限公司 | One kind automation building PC component beam column mold systems |
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| CN108453871A (en) | 2018-08-28 |
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