CN108443357A - The control method of Retarder and engine exhaust Associated brake - Google Patents

The control method of Retarder and engine exhaust Associated brake Download PDF

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Publication number
CN108443357A
CN108443357A CN201810313827.6A CN201810313827A CN108443357A CN 108443357 A CN108443357 A CN 108443357A CN 201810313827 A CN201810313827 A CN 201810313827A CN 108443357 A CN108443357 A CN 108443357A
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China
Prior art keywords
retarder
brake
engine exhaust
output torque
engine
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CN201810313827.6A
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Chinese (zh)
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CN108443357B (en
Inventor
伍中权
闻维维
梅峰
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SHENZHEN TERCA INFORMATION TECHNOLOGY Co Ltd
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SHENZHEN TERCA INFORMATION TECHNOLOGY Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D48/00External control of clutches
    • F16D48/06Control by electric or electronic means, e.g. of fluid pressure
    • F16D48/064Control of electrically or electromagnetically actuated clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic

Abstract

The present invention relates to the control methods of Retarder and engine exhaust Associated brake, including:Signal collection, through hardware circuit signal port collecting signal;Judge whether vehicle speed value is less than 5Km/h, be, then exhaust brake closes output;It is no, brake range input is judged whether there is, no, then exhaust brake closes output;It is no, judge to input whether gear is constant speed shelves, is then to execute constant speed shelves control sub-process;It is no, judge retarder whether high temperature, be, start engine braking, retarder limit turn round output;It is no, judge whether retarder is operated in the 4th grade of highest gear, be, starts engine exhaust and brake work.No, engine exhaust and brake is remained stationary state;Retarder is exported according to normal gear;Return to step 1, recycles successively, forms control closed circuit.

Description

The control method of Retarder and engine exhaust Associated brake
Technical field
The present invention relates to the control methods in automobile assistant braking system, and in particular to Retarder and engine exhaust The control method of Associated brake.
Background technology
CN201510028857.9 disclose a kind of AMT vehicles based on Retarder constant-speed-cruise control system and Method.The technical issues of it is solved is to improve vehicle fuel economy under the premise of meeting vehicle power.Its technical solution: The constant-speed-cruise control method of the AMT vehicles based on Retarder is:(1) instrument sends constant speed to car body controller BCU Cruise signal, and after vehicle enters cruise state, car body controller BCU preserves the vehicle speed value of setting, and monitors current vehicle speed Value;The current vehicle speed value is sent to car body controller BCU by ABS in real time;Car body controller BCU to current vehicle speed value with set Determine vehicle speed value to be compared, if current vehicle speed value is more than setting vehicle speed value, then follow the steps (3), if current vehicle speed value is less than setting (7) vehicle speed value thens follow the steps, if current vehicle speed value is equal to setting vehicle speed value, then follow the steps (6);(3) car body controller BCU is logical Cross transmission TSC1Information controls Retarder work, promotes vehicle deceleration, while controlling engine by TSC1 information to reduce (4) torque if vehicle is not decelerated to setting value yet, thens follow the steps after Retarder stopping power reaches 100%, no It thens follow the steps (6);Can speed be decelerated to setting value after the Retarder stopping power reaches 100%, be primarily to see vehicle Whether deceleration reaches the deceleration standard of setting, such as 0.15m/s2;(4) car body controller BCU excites engine exhaust system It is dynamic, so that vehicle is further strengthened stopping power, car body controller BCU monitors current vehicle speed value, if current vehicle speed value is not slowed down yet To setting vehicle speed value, thens follow the steps (5), if current vehicle speed value is decelerated to setting vehicle speed value, then follow the steps (6);It is described to start Can speed be decelerated to setting value after machine exhaust brake is opened, and be primarily to see the deceleration scale whether vehicle deceleration reaches setting Standard, such as 0.15m/s2;(5) car body controller BCU excites the buzzer warning in instrument;(6) car body controller BCU monitoring is current Whether cruise state is cancelled, if being cancelled, thens follow the steps (11), no to then follow the steps (2);Cancel cruise state Condition be:It steps on the throttle and pedal or brake pedal or exits cruise by meter key;Car body controller BCU according to Current vehicle speed value, setting vehicle speed value and the calculated required tachometer value for needing engine to reach are to determine whether need to drop Shelves, if desired downshift, then follow the steps (8), no to then follow the steps (10);Wherein, the tachometer value needed for engine is by following formula meter It obtains:ua=0.377*r*n/ig/i0,
Wherein:uaIt is radius of wheel (m) for speed (km/h), r, n is engine speed (rpm), igIt is current for speed changer Gear speed ratio, i0For speed ratio of main reducer;For specific vehicle, r and i0All it is fixed value, only engine speed and change Fast device speed ratio is alterable;Assuming that current rotating speed is r1, gear speed ratio is ig1, the engine speed after gear variation is r2, gear Speed ratio is ig2, then by above formula as it can be seen that working as speed uaConstant, the engine speed after gear variation is r2=r1*ig2/ig1;It is heavy Work as engine speed above or below this mostly within the scope of 1100~1500rpm in commercial vehicle engine economic speed area When range, then AMT upshifts or downshift are needed accordingly, to allow engine speed to come back to the section;(8) car body controller BCU Pass through TC1Information sends shift control command to speed changer TCU;(9) speed changer TCU controls clutch actuating mechanism action, switching To target gear;(10) car body controller BCU passes through TSC1Information is sent to Engine ECU rotating speed control command, reaches step (6) the tachometer value of engine needed for rapid (7) calculated, then executes step;(11) car body controller BCU terminates to engine, certainly The control of dynamic speed changer, Retarder, exits cruise state.Disadvantage is that:1) control method is according only to vehicle Speed variation is worked by car body controller BCU controls Retarder, exhaust brake, not to the work of execution unit Retarder State is made a concrete analysis of, it is possible to which Retarder is in abnormal operating state, such as overtemperature.2) always with fluid power when braking Retarder is preferential, can influence the service life of Retarder and its cooling system.3) it is only limitted to cruise, in addition vehicle body control Device BCU processed only controls how Retarder, exhaust brake participate in work, does not consider after speed lowers, Retarder, The problem of how exhaust brake exits braking.
Invention content
The object of the present invention is to provide one kind in entire braking process, and Retarder shares braking jointly with engine The control method of the Associated brake of load.
Retarder described in technical solution of the invention and engine exhaust Associated brake method, special character It is, includes the following steps:
(1) the braking requirement of acquisition driver and the work shape of Retarder are switched according to Retarder brake range State, intelligent starting Retarder and engine are braked;
It is preferential to enable Retarder work if (2) Retarder system does not occur water temperature, oil temperature overtemperature, in fluid power Retarder is operated at full capacity when cannot still meet braking requirement, and engine exhaust and brake is restarted;
If (3) there is water temperature or oil temperature overtemperature in Retarder system, preferential enabling engine exhaust and brake, and fluid power Retarder carries out limit and turns round output.
As preferred:(2) the step further comprises:When retarder is operated in common brake range, if retarder does not surpass Temperature when then retarder is operated in most high-grade, starts engine braking;When braking shelves clawback zero span, engine braking is exited.
As preferred:(3) the step further comprises:If retarder overtemperature, retarder, which is operated in, excludes constant speed shelves When arbitrary shelves, start engine braking;When braking keeps off clawback zero span, engine braking is exited.
As preferred:When retarder is operated in constant speed gear, if overtemperature, retarder output torque are not more than it to retarder When the A% of maximum output torque, start engine braking;When retarder output torque is less than the C% of its maximum output torque, move back Go out engine braking;If retarder overtemperature, when retarder output torque is more than the B% of its maximum output torque, startup is started Mechanism is dynamic;When retarder output torque is less than the C% of its maximum output torque, engine braking is exited:Wherein A > B > C.
As preferred:Start or exit engine braking, retarder can be exported by hardware circuit and be controlled, or, simultaneous Hold CAN bus transmission instruction to be controlled.
The control method of Retarder and engine exhaust Associated brake described in another technical solution of the present invention, It is characterized in that, includes the following steps:
(1) signal collection is carried out, hardware circuit signal port or CAN bus collecting signal, including gear signal, speed are passed through Signal, Retarder water temperature and oil temperature signal;
(2) judge whether vehicle speed value is less than 5Km/h, if so, thinking that speed is too low, Retarder closes output, starts Machine exhaust brake closes output, and return to step is (1);If it is not, then having continued to determine whether brake range input;
(3) brake range input is judged whether there is, if it is not, then without torque request, Retarder closes output, engine Exhaust brake closes output, and return to step is (1);If so, continuing to judge to input whether gear is constant speed shelves;
(4) judge to input whether gear is constant speed shelves, if so, executing constant speed shelves controls sub-process, return to step is (1);If It is no, then continue to judge retarder whether high temperature;
(5) judge whether high temperature is returned and walked if so, startup engine braking, retarder carry out limit and turn round output retarder Suddenly (1);If it is not, then continuing to judge whether retarder is operated in the 4th grade of highest gear;
(6) judge whether retarder is operated in the 4th grade of highest gear, if so, start engine exhaust and brake work, into Enter in next step;The state if it is not, engine exhaust and brake is remained stationary;
(7) Retarder is exported according to normal gear, and return to step is (1);
(8) recycle successively, form control closed circuit.
As preferred:(4) the constant speed shelves control sub-process to step, further comprise the steps:
(1) speed comparison is carried out, current vehicle speed is compared analysis with constant target vehicle speed;
(2) judge retarder whether high temperature;If it is not, then normally being exported according to speed variation;
(3) retarder is normally exported according to speed situation of change;
(4) judge whether retarder output torque is more than 80% of max. output torque after its limit is turned round, if so, starting hair Motivation exhaust brake works, and returns;
(5) if it is not, whether continuing to judge retarder output torque less than 10% of max. output torque after its limit torsion, if so, Engine exhaust and brake is then closed, is returned;
(6), if it is not, engine exhaust and brake maintains former working condition, return;
Step (2) judge retarder whether high temperature, if so, according to speed variation carry out limit turn round output;
(8) judge whether retarder output torque is more than 30% of max. output torque after its limit is turned round, if so, starting hair Motivation exhaust brake works, and returns;
(9) if it is not, then judging retarder output torque whether less than 10% of max. output torque after its limit torsion, if so, closing Engine exhaust and brake is closed, is returned;
(10) if it is not, then engine exhaust and brake maintains former working condition.
Compared with prior art, beneficial effects of the present invention:
(1) the operation difficulty of driver is reduced, Retarder brake switch should be operated in the past, operation again is started Machine exhaust brake switch.It only needs to operate Retarder brake switch using the method for the present invention.
(2) the function of more reasonably having played Retarder and engine exhaust and brake, according to actual vehicle condition intelligence Retarder can be distributed and participate in work with engine exhaust and brake, make both Retarder and engine exhaust and brake mutual Cooperation, has complementary functions, better meets vehicle braking demand.
(3) it effectively prevent Retarder or engine exhaust and brake is single works long hours, influence its service life, increases The maintenance cost of extra bus.
(4) the reasonable distribution of vehicle braking force helps to play Retarder braking system and engine exhaust and brake The effective utilization of system, while some defects being individually present can be effectively avoided, finally meet the braking requirement of vehicle.
Description of the drawings
Fig. 1 is the control method flow diagram of Retarder of the present invention and engine exhaust and brake associated working;
Fig. 2 is that Retarder of the present invention is controlled with the constant speed shelves in the control method of engine exhaust and brake associated working Sub-process schematic diagram.
Specific implementation mode
The present invention is further detailed in conjunction with the accompanying drawings below:
As shown in Figure 1, the control method of the Retarder and engine exhaust Associated brake, includes the following steps:
(1) signal collection is carried out, hardware circuit signal port or CAN bus collecting signal, including gear signal, speed are passed through Signal, Retarder water temperature and oil temperature signal;
(2) judge whether vehicle speed value is less than 5Km/h, if so, thinking that speed is too low, Retarder closes output, starts Machine exhaust brake closes output, and return to step is (1);If it is not, then having continued to determine whether brake range input;
(3) brake range input is judged whether there is, if it is not, then without torque request, Retarder closes output, engine Exhaust brake closes output, and return to step is (1);If so, continuing to judge to input whether gear is constant speed shelves;
(4) judge to input whether gear is constant speed shelves, if so, executing constant speed shelves controls sub-process, return to step is (1);If It is no, then continue to judge retarder whether high temperature;
(5) judge whether high temperature is returned and walked if so, startup engine braking, retarder carry out limit and turn round output retarder Suddenly (1);If it is not, then continuing to judge whether retarder is operated in the 4th grade of highest gear;
(6) judge whether retarder is operated in the 4th grade of highest gear, if so, start engine exhaust and brake work, into Enter in next step;The state if it is not, engine exhaust and brake is remained stationary;
(7) Retarder is exported according to normal gear, and return to step is (1);
(8) recycle successively, form control closed circuit.
It please refers to shown in Fig. 2, Retarder is controlled with the constant speed shelves in the control method of engine exhaust Associated brake Sub-process further comprises the steps:
(1) speed comparison is carried out, current vehicle speed is compared analysis with constant target vehicle speed;
(2) judge retarder whether high temperature;If it is not, then normally being exported according to speed variation;
(3) retarder is normally exported according to speed situation of change;
(4) judge whether retarder output torque is more than 80% of max. output torque after its limit is turned round, if so, starting hair Motivation exhaust brake works, and returns;
(5) if it is not, whether continuing to judge retarder output torque less than 10% of max. output torque after its limit torsion, if so, Engine exhaust and brake is then closed, is returned;
(6), if it is not, engine exhaust and brake maintains former working condition, return;
Step (2) judge retarder whether high temperature, if so, according to speed variation carry out limit turn round output;
(8) judge whether retarder output torque is more than 30% of max. output torque after its limit is turned round, if so, starting hair Motivation exhaust brake works, and returns;
(9) if it is not, then judging retarder output torque whether less than 10% of max. output torque after its limit torsion, if so, closing Engine exhaust and brake is closed, is returned;
(10) if it is not, then engine exhaust and brake maintains former working condition.
In the present embodiment, the Retarder and engine exhaust Associated brake method include the following steps:
(1) the braking requirement of acquisition driver and the work shape of Retarder are switched according to Retarder brake range State, intelligent starting Retarder and engine are braked;
It is preferential to enable Retarder work if (2) Retarder system does not occur water temperature, oil temperature overtemperature, in fluid power Retarder is operated at full capacity when cannot still meet braking requirement, and engine exhaust and brake is restarted;
When (2..1) retarder is operated in common brake range, if overtemperature, retarder are not operated in most high-grade retarder When, start engine braking;When braking shelves clawback zero span, engine braking is exited;
If (3) there is water temperature or oil temperature overtemperature in Retarder system, preferential enabling engine exhaust and brake, and fluid power Retarder carries out limit and turns round output;
(3.1) if retarder overtemperature, when retarder is operated in the arbitrary shelves for excluding constant speed shelves, start engine braking; When braking keeps off clawback zero span, engine braking is exited.
In the present embodiment, when retarder is operated in constant speed gear, if overtemperature, retarder output torque are not more than retarder When the A% of its maximum output torque, start engine braking;When retarder output torque is less than the C% of its maximum output torque, Exit engine braking;If retarder overtemperature, when retarder output torque is more than the B% of its maximum output torque, start hair Motivation is braked;When retarder output torque is less than the C% of its maximum output torque, engine braking is exited:Wherein A > B > C.
In the present embodiment, starting or exit engine braking, retarder can be exported by hardware circuit and be controlled, or Compatible CAN bus sends instruction and is controlled.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the invention as claimed with Modification, should all belong to the covering scope of the claims in the present invention.

Claims (7)

1. a kind of Retarder and engine exhaust Associated brake method, which is characterized in that include the following steps:
(1) the braking requirement of acquisition driver and the working condition of Retarder, intelligence are switched according to Retarder brake range Retarder can be started and engine is braked;
It is preferential to enable Retarder work if (2) Retarder system does not occur water temperature, oil temperature overtemperature, in hydrodynamic retarding Device is operated at full capacity when cannot still meet braking requirement, and engine exhaust and brake is restarted;
If (3) there is water temperature or oil temperature overtemperature in Retarder system, preferential enabling engine exhaust and brake, and hydrodynamic retarding Device carries out limit and turns round output.
2. Retarder and engine exhaust Associated brake method according to claim 1, which is characterized in that the step (2) further comprise:When retarder is operated in common brake range, if overtemperature, retarder are not operated in most high-grade retarder When, start engine braking;When braking shelves clawback zero span, engine braking is exited.
3. Retarder and engine exhaust Associated brake method according to claim 1, which is characterized in that the step (3) further comprise:If retarder overtemperature, when retarder is operated in the arbitrary shelves for excluding constant speed shelves, start engine braking; When braking keeps off clawback zero span, engine braking is exited.
4. Retarder and engine exhaust Associated brake method according to claim 1, which is characterized in that retarder work Make in constant speed gear, if retarder not overtemperature, when retarder output torque is more than the A% of its maximum output torque, starts Engine braking;When retarder output torque is less than the C% of its maximum output torque, engine braking is exited;If retarder is super Temperature when then retarder output torque is more than the B% of its maximum output torque, starts engine braking;Retarder output torque is low When the C% of its maximum output torque, engine braking is exited:Wherein A > B > C.
5. Retarder and engine exhaust Associated brake method according to claim 1, which is characterized in that start or move back Go out engine braking, retarder can be exported by hardware circuit and be controlled, and be controlled or, compatible CAN bus sends instruction.
6. the control method of a kind of Retarder and engine exhaust Associated brake, which is characterized in that include the following steps:
(1) carry out signal collection, by hardware circuit signal port or CAN bus collecting signal, including gear signal, speed signal, Retarder water temperature and oil temperature signal;
(2) judge whether vehicle speed value is less than 5Km/h, if so, thinking that speed is too low, Retarder closes output, engine row Gas brakes off output, and return to step is (1);If it is not, then having continued to determine whether brake range input;
(3) brake range input is judged whether there is, if it is not, then without torque request, Retarder closes output, engine exhaust Output is braked off, return to step is (1);If so, continuing to judge to input whether gear is constant speed shelves;
(4) judge to input whether gear is constant speed shelves, if so, executing constant speed shelves controls sub-process, return to step is (1);If it is not, then Continue to judge retarder whether high temperature;
(5) judge retarder whether high temperature, if so, start engine braking, retarder carry out limit turn round output, return to step is (1); If it is not, then continuing to judge whether retarder is operated in the 4th grade of highest gear;
(6) judge whether retarder is operated in the 4th grade of highest gear, if so, starting engine exhaust and brake work, under One step;The state if it is not, engine exhaust and brake is remained stationary;
(7) Retarder is exported according to normal gear, and return to step is (1);
(8) recycle successively, form control closed circuit.
7. Retarder and engine exhaust Associated brake method according to claim 6, which is characterized in that step (4) institute The constant speed shelves control sub-process stated, further comprises the steps:
(1) speed comparison is carried out, current vehicle speed is compared analysis with constant target vehicle speed;
(2) judge retarder whether high temperature;If it is not, then normally being exported according to speed variation;
(3) retarder is normally exported according to speed situation of change;
(4) judge whether retarder output torque is more than 80% of max. output torque after its limit is turned round, if so, starting engine Exhaust brake works, and returns;
(5) if it is not, continuing to judge retarder output torque whether less than 10% of max. output torque after its limit torsion, if so, closing Engine exhaust and brake is closed, is returned;
(6), if it is not, engine exhaust and brake maintains former working condition, return;
Step (2) judge retarder whether high temperature, if so, according to speed variation carry out limit turn round output;
(8) judge whether retarder output torque is more than 30% of max. output torque after its limit is turned round, if so, starting engine Exhaust brake works, and returns;
(9) if it is not, then judging retarder output torque whether less than 10% of max. output torque after its limit torsion, if so, closing hair Motivation exhaust brake returns;
(10) if it is not, then engine exhaust and brake maintains former working condition.
CN201810313827.6A 2018-04-10 2018-04-10 The control method of Retarder and engine exhaust Associated brake Active CN108443357B (en)

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CN114013422A (en) * 2021-10-31 2022-02-08 东风商用车有限公司 Auxiliary braking system and method for vehicle-mounted engine and vehicle
CN115450767A (en) * 2022-10-20 2022-12-09 三一电动车科技有限公司 Engine exhaust brake control method, controller and working machine

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CN114013422B (en) * 2021-10-31 2023-05-30 东风商用车有限公司 Auxiliary braking system and method of vehicle-mounted engine and vehicle
CN115450767A (en) * 2022-10-20 2022-12-09 三一电动车科技有限公司 Engine exhaust brake control method, controller and working machine

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