CN108441802A - A kind of strip hot-dip galvanizing production air knife - Google Patents
A kind of strip hot-dip galvanizing production air knife Download PDFInfo
- Publication number
- CN108441802A CN108441802A CN201810542759.0A CN201810542759A CN108441802A CN 108441802 A CN108441802 A CN 108441802A CN 201810542759 A CN201810542759 A CN 201810542759A CN 108441802 A CN108441802 A CN 108441802A
- Authority
- CN
- China
- Prior art keywords
- knife
- air
- crossbeam
- lip
- cutter hub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000005246 galvanizing Methods 0.000 title claims abstract description 14
- 230000001105 regulatory effect Effects 0.000 claims abstract description 10
- 238000009826 distribution Methods 0.000 claims abstract description 8
- 239000000178 monomer Substances 0.000 claims abstract description 8
- 239000000725 suspension Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 3
- 239000011701 zinc Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/14—Removing excess of molten coatings; Controlling or regulating the coating thickness
- C23C2/16—Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
- C23C2/18—Removing excess of molten coatings from elongated material
- C23C2/20—Strips; Plates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention discloses a kind of strip hot-dip galvanizing production air knives, the air knife monomer being oppositely arranged including two, air knife monomer includes crossbeam, it is fixed with air inlet pipeline in one end of the crossbeam, the other end of crossbeam is provided with knife lip angle-adjusting mechanism, the distribution of air flow cylinder being connected with air inlet pipeline is provided in crossbeam, air cavity and cutter hub are connected in turn by knife rest in the bottom of the crossbeam, distribution of air flow cylinder is connected by air cavity with cutter hub, and using rotation connection between cutter hub and knife rest, mutually matched upper knife lip and lower knife lip are installed on cutter hub, the knife interlabial gap regulating mechanism for adjusting upper knife lip and the interlabium gap of lower knife lip is further fixed on crossbeam.Its remarkable result is：Interlabial gap is cut on on-line tuning, adjustment time is greatly saved, and improves operation rate；Solve the problems, such as that regulation technology difficulty is big, it is high to require；The air-flow air pressure that air cavity so that air flue sprays is arranged more to stablize, helps to improve product quality.
Description
Technical field
The present invention relates to strip hot-dip galvanizing technical fields, specifically, being a kind of strip hot-dip galvanizing production air knife.
Background technology
The method that principle control thickness of galvanized layer of band steel is learned in applicating fluid impact, referred to as air blast are zinc-plated.This method is
The slit nozzle for traversing entire strip width using one, it sprays the continuously flat air-flow as knife, and air-flow is just as one
The same zinc liquid that belt steel surface is taken out of of scraper is inversely scraped back zinc pot, thus air knife is gained the name.Under normal circumstances, it was producing
Need often to be adjusted air knife knife interlabial gap and jet angle in journey, and if when there is air-flow exception or colliding with, also need to be with
When be adjusted.
However, current air knife knife interlabial gap is adjusted under being needed online with angle.When adjustment, air knife is hung
Above the zinc pot of high temperature, then by being manually adjusted, backheat galvanization production line is being hung after mixing up, general allocation and transportation, adjustment, installation
8 hours or more are at least needed, production efficiency is seriously affected, influences enterprise production.
Meanwhile knife interlabial gap is that it is necessary to have certain warps for the work that technology requirement is high, difficulty is big with angle adjustment
Test accumulation, and skilled operation, fine, it is ensured that knife lip cannot have damage of at all colliding with, can determine appropriate lip gap and
Angle-data.If once adjustment data error, it will cause the increase of production cost or the generation of waste product.
Invention content
In view of the deficiencies of the prior art, the object of the present invention is to provide a kind of strip hot-dip galvanizing production air knife, Neng Goushi
Present line is adjusted knife labial angle degree and lip gap, improves operation rate, reduces adjustment difficulty.
In order to achieve the above objectives, the technical solution adopted by the present invention is as follows：
A kind of strip hot-dip galvanizing production air knife, key are：The air knife monomer being oppositely arranged including two, the gas
Knife monomer includes crossbeam, and air inlet pipeline is fixed in one end of the crossbeam, and the other end of crossbeam is provided with the adjustment of knife labial angle degree
Mechanism is provided with the distribution of air flow cylinder being connected with air inlet pipeline in the crossbeam, the bottom of the crossbeam by knife rest successively
It is connected with air cavity and cutter hub, the distribution of air flow cylinder is connected by air cavity with the cutter hub, and between the cutter hub and knife rest
Using rotation connection, mutually matched upper knife lip and lower knife lip are installed on the cutter hub, are further fixed on the crossbeam
Knife interlabial gap regulating mechanism for upper knife lip described in on-line control and the interlabium gap of lower knife lip；
The knife interlabial gap regulating mechanism includes the driving motor being fixed on the crossbeam, the output shaft of the driving motor
It is connected with the first worm couple by retarder, which is connected by joint arm with the upper knife lip.
Further, the knife lip angle-adjusting mechanism includes the handwheel for being fixed on the beam-end, which passes through
Connecting rod is connected with the second worm couple, the shaft phase which passes through third worm couple and the cutter hub
Connection.
Further, it is fixed with the angle for showing knife labial angle degree on the crossbeam and shows pointer.It is aobvious by angle
Show that pointer may insure that angle adjustment is more convenient, accurate and simple in structure, manufacturing cost is low.
Further, the knife interlabial gap regulating mechanism further includes for showing that the gap of lip gap shows pointer.It is logical
It crosses gap and shows that pointer may insure that gap adjustment is more accurate and simple in structure, manufacturing cost is low.
Further, at least two suspension hooks are further fixed on the crossbeam, to facilitate the dismounting and maintenance of air knife.
Further, the bottom at the crossbeam both ends is both provided with detent mechanism, in order to the installation of air knife.
The present invention remarkable result be：The air knife can be directed on the timely on-line tuning of variation of air-flow and cut interlabial gap,
And air knife integral demounting is hung into zinc pot without stopping production, adjustment time is greatly saved, improves operation rate；It uses simultaneously
Motorized adjustment mode solves the problems, such as that regulation technology difficulty is big, it is high to require instead of manual adjustment so that on cut
Interlabial gap remains at optimum state, and then it is smooth to be effectively ensured strip steel Zn-plating face, improves product quality；In addition, setting
Air cavity is set to replace the air flue in traditional technology so that the air-flow air pressure that air flue sprays more is stablized, and product matter is helped to improve
Amount.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the front view of the present invention；
Fig. 3 is the left view of the present invention；
Fig. 4 is the vertical view of the present invention.
Specific implementation mode
Specific embodiment and working principle of the present invention will be described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1 to 4, a kind of strip hot-dip galvanizing production air knife, including two air knife monomers being oppositely arranged, institute
It includes crossbeam 1 to state air knife monomer, and air inlet pipeline 2 is fixed in one end of the crossbeam 1, and the other end of crossbeam 1 is provided with knife lip
Angle-adjusting mechanism is provided with the distribution of air flow cylinder 3 being connected with air inlet pipeline 2 in the crossbeam 1, in the bottom of the crossbeam 1
It being connected with air cavity 5 and cutter hub 6 in turn by knife rest 4, the distribution of air flow cylinder 3 is connected by air cavity 5 with the cutter hub 6, and
Using rotation connection between the cutter hub 6 and knife rest 4, mutually matched upper knife lip 7 and lower knife lip are installed on the cutter hub 6
8, the knife interlabial gap of the interlabium gap for upper knife lip described in on-line control 7 Yu lower knife lip 8 is further fixed on the crossbeam 1
Regulating mechanism, is further fixed at least two suspension hooks 19 on the crossbeam 1, and the bottom at 1 both ends of the crossbeam is both provided with positioning
Mechanism 20.
As shown in Figures 1 and 3, the knife interlabial gap regulating mechanism includes the driving motor 9 being fixed on the crossbeam 1,
The output shaft of the driving motor 9 is connected with the first worm couple 11 by retarder 10, which passes through
Joint arm 12 is connected with the upper knife lip 7.The knife interlabial gap regulating mechanism further includes the gap for showing lip gap
Show pointer 18.
Said mechanism in the adjustment process in knife lip lip gap, that is, air-flow ejiction opening gap, due to upper knife lip 7 with cut
Lip 8 is installed on cutter hub 6, and the bolt hole of fixed upper knife lip 7 is oblong, so that upper knife lip 7 is adapted to move.
Joint arm 12 is driven by driving motor 9 so that joint arm 12 drives upper knife lip 7 to move back and forth by the action drawn or pushed up, from
And realize the adjusting in gap between upper knife lip 7 and lower knife lip 8.In this example, the driving motor 9 uses servo motor, to meet
Smooth running, the demand overloaded more by force during lip seam is adjusted.
In the present embodiment, the knife lip angle-adjusting mechanism includes the handwheel 13 for being fixed on 1 end of the crossbeam, the handwheel
13 are connected by connecting rod 14 with the second worm couple 15, which passes through third worm couple 16 and institute
The shaft for stating cutter hub 6 is connected, and the angle for showing knife labial angle degree is fixed on the crossbeam 1 and shows pointer 17.
In the adjustment of the air-flow angle direction sprayed in knife lip gap, handwheel 13 is rotated by both forward and reverse directions, to logical
Cross the second worm couple 15, third worm couple 16 drives cutter hub to rotate certain angle, you can the adjustment of adjustment angle,
Ranging from -10 °~30 ° (when airflow direction is level, scale value is 0 °).
In this example, the stainless steel protection cover to splash with anti-zinc liquid is additionally provided on the upper knife lip 7 and lower knife lip 8.
Claims (6)
1. a kind of strip hot-dip galvanizing production air knife, including two air knife monomers being oppositely arranged, it is characterised in that：The air knife
Monomer includes crossbeam (1), and air inlet pipeline (2) is fixed in one end of the crossbeam (1), and the other end of crossbeam (1) is provided with knife
Lip angle-adjusting mechanism is provided with the distribution of air flow cylinder (3) being connected with air inlet pipeline (2) in the crossbeam (1), in the crossbeam
(1) bottom is connected with air cavity (5) and cutter hub (6) in turn by knife rest (4), the distribution of air flow cylinder (3) by air cavity (5) with
The cutter hub (6) is connected, and is installed on the cutter hub (6) using rotation connection between the cutter hub (6) and knife rest (4)
There are mutually matched upper knife lip (7) and lower knife lip (8), is further fixed on for upper slitter described in on-line control on the crossbeam (1)
The knife interlabial gap regulating mechanism of lip (7) and the interlabium gap of lower knife lip (8)；
The knife interlabial gap regulating mechanism includes the driving motor (9) being fixed on the crossbeam (1), the driving motor (9)
Output shaft is connected with the first worm couple (11) by retarder (10), which passes through joint arm
(12) it is connected with the upper knife lip (7).
2. strip hot-dip galvanizing production air knife according to claim 1, it is characterised in that：The knife lip angle-adjusting mechanism
Handwheel (13) including being fixed on the crossbeam (1) end, the handwheel (13) pass through connecting rod (14) and the second worm couple
(15) it is connected, which is connected by third worm couple (16) with the shaft of the cutter hub (6).
3. strip hot-dip galvanizing production air knife according to claim 2, it is characterised in that：It is fixed on the crossbeam (1)
The angle for being useful for display knife labial angle degree shows pointer (17).
4. strip hot-dip galvanizing production air knife according to claim 1, it is characterised in that：The knife interlabial gap regulating mechanism
Further include for showing that the gap of lip gap shows pointer (18).
5. strip hot-dip galvanizing production air knife according to claim 1, it is characterised in that：It is also solid on the crossbeam (1)
Surely there are at least two suspension hooks (19).
6. according to Claims 1 to 5 any one of them strip hot-dip galvanizing production air knife, it is characterised in that：The crossbeam (1)
The bottom at both ends is both provided with detent mechanism (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810542759.0A CN108441802A (en) | 2018-05-30 | 2018-05-30 | A kind of strip hot-dip galvanizing production air knife |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810542759.0A CN108441802A (en) | 2018-05-30 | 2018-05-30 | A kind of strip hot-dip galvanizing production air knife |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108441802A true CN108441802A (en) | 2018-08-24 |
Family
ID=63205812
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810542759.0A Pending CN108441802A (en) | 2018-05-30 | 2018-05-30 | A kind of strip hot-dip galvanizing production air knife |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108441802A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110684940A (en) * | 2019-10-16 | 2020-01-14 | 唐山钢铁集团有限责任公司 | Galvanizing line air knife lip protection device |
| CN111455300A (en) * | 2020-06-12 | 2020-07-28 | 唐山市佳冠实业有限公司 | Air flow distribution type air knife crossbeam of equipment for producing hot-dip galvanized plate and use method |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4106429A (en) * | 1977-05-23 | 1978-08-15 | Beloit Corporation | Air knife with adjustable lip |
| JPH09241813A (en) * | 1996-03-08 | 1997-09-16 | Sumitomo Metal Ind Ltd | Gap variable type gas wiping nozzle |
| KR20020047352A (en) * | 2000-12-13 | 2002-06-22 | 이구택 | Air knife for preventing a variation of air pressure in strip width direction |
| KR20020050858A (en) * | 2000-12-22 | 2002-06-28 | 신현준 | Nozzle gap control apparatus of air knife and its method |
| KR20030093586A (en) * | 2002-06-03 | 2003-12-11 | 주식회사 포스코 | Air-knife apparatus for controling the thickness of zinc plated on steel plate with improved blow-ability |
| CN2652947Y (en) * | 2003-08-27 | 2004-11-03 | 黄石山力涂镀层工程技术有限公司 | Airblade device for strip steel continuous heat dipping coating line |
| CN202539224U (en) * | 2012-04-17 | 2012-11-21 | 浙江富春江环保热电股份有限公司 | High pressure air blowing device |
| CN104911524A (en) * | 2015-07-10 | 2015-09-16 | 魏守军 | On-line adjustment method of air knife used for production of hot galvanized plate and air knife body |
| CN106702300A (en) * | 2015-07-29 | 2017-05-24 | 宝钢新日铁汽车板有限公司 | Air knife angle adjustment device |
| CN107964642A (en) * | 2017-12-02 | 2018-04-27 | 天津市恒兴冶金机械制造股份有限公司 | A kind of hot-dip galvanized steel strip air knife adjustment mechanism |
| CN208378973U (en) * | 2018-05-30 | 2019-01-15 | 重庆万达薄板有限公司 | Air knife is used in hot-dip galvanized steel strip production |
-
2018
- 2018-05-30 CN CN201810542759.0A patent/CN108441802A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4106429A (en) * | 1977-05-23 | 1978-08-15 | Beloit Corporation | Air knife with adjustable lip |
| JPH09241813A (en) * | 1996-03-08 | 1997-09-16 | Sumitomo Metal Ind Ltd | Gap variable type gas wiping nozzle |
| KR20020047352A (en) * | 2000-12-13 | 2002-06-22 | 이구택 | Air knife for preventing a variation of air pressure in strip width direction |
| KR20020050858A (en) * | 2000-12-22 | 2002-06-28 | 신현준 | Nozzle gap control apparatus of air knife and its method |
| KR20030093586A (en) * | 2002-06-03 | 2003-12-11 | 주식회사 포스코 | Air-knife apparatus for controling the thickness of zinc plated on steel plate with improved blow-ability |
| CN2652947Y (en) * | 2003-08-27 | 2004-11-03 | 黄石山力涂镀层工程技术有限公司 | Airblade device for strip steel continuous heat dipping coating line |
| CN202539224U (en) * | 2012-04-17 | 2012-11-21 | 浙江富春江环保热电股份有限公司 | High pressure air blowing device |
| CN104911524A (en) * | 2015-07-10 | 2015-09-16 | 魏守军 | On-line adjustment method of air knife used for production of hot galvanized plate and air knife body |
| CN106702300A (en) * | 2015-07-29 | 2017-05-24 | 宝钢新日铁汽车板有限公司 | Air knife angle adjustment device |
| CN107964642A (en) * | 2017-12-02 | 2018-04-27 | 天津市恒兴冶金机械制造股份有限公司 | A kind of hot-dip galvanized steel strip air knife adjustment mechanism |
| CN208378973U (en) * | 2018-05-30 | 2019-01-15 | 重庆万达薄板有限公司 | Air knife is used in hot-dip galvanized steel strip production |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110684940A (en) * | 2019-10-16 | 2020-01-14 | 唐山钢铁集团有限责任公司 | Galvanizing line air knife lip protection device |
| CN111455300A (en) * | 2020-06-12 | 2020-07-28 | 唐山市佳冠实业有限公司 | Air flow distribution type air knife crossbeam of equipment for producing hot-dip galvanized plate and use method |
| CN111455300B (en) * | 2020-06-12 | 2024-03-19 | 唐山市佳冠实业有限公司 | Equipment airflow split supply type air knife girder for hot dip galvanized sheet production and use method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180824 |
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| RJ01 | Rejection of invention patent application after publication |