Method for manufacturing formaldehyde-free bamboo chip board
Technical Field
The invention relates to the technical field of board manufacturing, in particular to a manufacturing method of a formaldehyde-free bamboo chip board.
Background
The formaldehyde-containing adhesive is used in the board manufacturing process, so that formaldehyde can be released when the formaldehyde-containing adhesive is used for furniture. Formaldehyde can cause respiratory and nervous diseases, such as cough, pharyngalgia, chest distress, dizziness, nausea, myasthenia of limbs, dyspnea, lethargy, etc., and can also induce the occurrence of cancers, such as nasal cancer, laryngopharynx cancer, skin cancer and leukemia.
In the prior art, most of adhesives adopted contain formaldehyde, while adhesives without formaldehyde can be natural high molecular polymers, mainly soybean protein adhesives and the like, but the adhesives have the defects of low bonding strength, poor water resistance and the like. Therefore, the formaldehyde-free adhesive with high strength and good water resistance is prepared, and the formaldehyde-free adhesive is applied to the manufacture of the plate and is beneficial to manufacturing the formaldehyde-free plate.
Disclosure of Invention
The invention solves the technical problem that the bamboo chip board in the prior art contains formaldehyde, and provides a method for manufacturing the bamboo chip board without formaldehyde.
In order to solve the problems, the invention adopts the following technical scheme:
a method for manufacturing a formaldehyde-free bamboo chip board comprises the steps of heat treatment, bamboo chip manufacturing, drying, repairing, primary gluing, assembly, prepressing, secondary gluing, hot pressing, cooling, edge cutting and polishing.
The heat treatment process comprises the following steps: placing the bamboo in hot steam for heat preservation for 3-5 h;
the drying conditions are as follows: placing the bamboo chips in a dryer with the relative air humidity of 10-20%, drying at the temperature of 40-50 ℃ and the wind speed of 10-20 m/s until the moisture percentage content of the bamboo chips is 15-23%;
the one-step gluing process comprises the step of coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 100-200 g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 20-30 parts of chitosan, 10-30 parts of konjac chitosan, 1-4 parts of lysozyme, 40-50 parts of fish glue protein, 5-10 parts of montmorillonite, 1-5 parts of salicylic acid and 1-6 parts of potassium dichromate;
the prepressing process comprises the steps of standing the assembled bamboo chips for 10-20 min, and prepressing at 0-5 ℃ for 10-20 min, wherein the prepressing pressure is 0.5-1.0 Mpa;
the secondary gluing process comprises the step of coating an adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450-500 g/m2;
The hot pressing process comprises the following steps: and (3) pressing the pre-pressed bamboo chips at the temperature of 80-85 ℃ for 2-3 min by adopting the pressure of 1.0-1.5 Mpa.
The adhesive B comprises the following raw materials in parts by mass: 15-20 parts of konjac glucomannan, 8-13 parts of chitosan, 3-5 parts of urea, 4-8 parts of guanidine hydrochloride, 10-15 parts of soybean protein, 20-24 parts of bone glue, 0.1-3 parts of sodium acetate, 1-3 parts of glycerol and 0.1-2 parts of preservative.
In the assembly process, the included angle of the fibers of the two wood boards is 90 degrees, and the number of the assembly layers is odd.
The adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2 wt% of a hydroxide solution, adding urea and hydrochloric acid, placing the mixture in a stirring kettle, stirring the mixture for 25-30 min at a rotating speed of 200-300 r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 5-10 min at a rotating speed of 100-150 r/min; and then adding sodium acetate, glycerol and a preservative, and uniformly stirring to obtain the adhesive.
Wherein the preservative comprises walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract.
Wherein, the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 50-60 min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1: 3-6 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 27-34 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h.
Wherein the folium artemisiae argyi extract is prepared by the following steps: crushing folium artemisiae argyi, putting the crushed folium artemisiae argyi into a supercritical carbon dioxide extraction kettle, and extracting for 20-25 min by using tetrachloromethane as an entrainer to obtain the folium artemisiae argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30-40 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h.
Wherein, the walnut shell wood vinegar is prepared by the following extraction method: placing the walnut shells in a charcoal kiln for heating and dry distillation, heating up and pyrolyzing at a heating rate of 20-50 ℃/h, heating up to 300-350 ℃, preserving heat for 1-2 h, and collecting distillate to obtain walnut kernel wood vinegar.
The preservative mainly contains phenol, flavone, terpenoids, tannin and organic acid such as alpha-thujone and sesquiterpene alcohol in walnut shell wood vinegar, folium artemisiae argyi extract and dogwood extract, can prevent bone glue and soybean protein from deteriorating, and has bacteriostatic and bactericidal effects.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the manufacturing method of the formaldehyde-free bamboo chip board, firstly, an adhesive consisting of chitosan, konjac chitosan, lysozyme, fish glue protein, montmorillonite, salicylic acid and potassium dichromate is coated and pre-pressed, the adhesive can be filled in gaps in bamboo fibers, and meanwhile, the bamboo fibers in the surface of the bamboo chip can be bonded, so that the bamboo chip board which is firm in structure and strong in adhesive force can be manufactured in a hot pressing process. The adhesive is characterized in that fish glue protein is used as a main component, but the adhesive is not high in adhesive force and water-proof, after montmorillonite is added into the adhesive, the adhesive is not fine enough, the emulsion is rough, but the montmorillonite can be filled in bamboo fiber gaps, wherein chitosan and konjac chitosan can enhance the adhesive property of the fish glue protein, and after salicylic acid and potassium dichromate are added, the adhesive becomes fine and stable, and the curing effect is good.
(2) The adhesive adopted by the invention is natural adhesive, formaldehyde is not generated, and konjac glucomannan, chitosan, urea, guanidine hydrochloride, soy protein, bone glue, sodium acetate, glycerol and preservative are used. The urea and hydrochloric acid arc can modify soybean protein and bone glue, raise water-proofing property and cohesive force of natural plant protein, and the konjak glucomannan, chitosan and glycerine can raise viscosity and plasticity, and the sodium acetate can raise adhesive rate of adhesive.
(3) The preservative disclosed by the invention is composed of walnut shell wood vinegar, folium artemisiae argyi extract and dogwood extract, has broad-spectrum sterilization and bacteriostasis effects, prevents the putrefaction and deterioration of an adhesive, improves the stability of a gelling agent, has a good adhesive bonding effect, and does not split for a long time.
(4) The bamboo chips are put into hot steam for heat treatment to remove resin and cell sap, thus being beneficial to drying, gluing and painting the board.
Detailed Description
The present invention will be further described with reference to examples and tests.
Example 1
The manufacturing method of the formaldehyde-free bamboo chip board comprises the following steps:
(1) and (3) heat treatment: placing bamboo in hot steam, and keeping the temperature for 5 h;
(2) making into bamboo chips;
(3) and (3) drying: placing the bamboo chips in a dryer with the relative humidity of air of 10%, drying at 50 deg.C and wind speed of 10m/s until the water content of the bamboo chips is 23%;
(4) repairing: repairing and finishing bamboo chips with poor shapes;
(5) primary gluing: coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 100g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 30 parts of chitosan, 10 parts of konjac chitosan, 4 parts of lysozyme, 40 parts of fish glue protein, 10 parts of montmorillonite, 1 part of salicylic acid and 6 parts of potassium dichromate;
(6) assembling: the included angle of the fibers of the two bamboo chip boards is 90 degrees, and the number of the layers of the assembly is odd;
(7) pre-pressing: standing the assembled bamboo chips for 10min, and then pre-pressing for 10min at 5 ℃, wherein the pre-pressing pressure is 1.0 Mpa;
(8) secondary gluing: coating the adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450g/m2(ii) a The adhesive B comprises the following raw materials in parts by mass: 20 parts of konjac glucomannan, 8 parts of chitosan, 5 parts of urea, 4 parts of guanidine hydrochloride, 15 parts of soybean protein, 20 parts of bone glue, 3 parts of sodium acetate, 1 part of glycerol and 2 parts of preservative; the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2 wt% of a hydrogen hydroxide solution, adding urea and hydrochloric acid, placing the mixture in a stirring kettle, stirring the mixture for 30min at a rotation speed of 200r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 10min at a rotation speed of 100 r/min; adding sodium acetate, glycerol and a preservative, and then uniformly stirring to obtain the adhesive;
(9) hot pressing: pressing the pre-pressed bamboo chips at 80 deg.C under 1.5Mpa for 2 min;
(10) and (3) cooling: cooling the bamboo chip plate after hot pressing to room temperature;
(11) cutting edges and polishing.
Wherein the preservative adopted in the adhesive B consists of walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract; the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 50min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1:6 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 34 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h. The folium artemisiae argyi extract is prepared by the following steps: pulverizing folium Artemisiae Argyi, placing in supercritical carbon dioxide extraction kettle, and extracting with tetrachloromethane as entrainer for 20min to obtain folium Artemisiae Argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 40 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h. The walnut shell wood vinegar is prepared by extracting the following steps: placing walnut shells in a charcoal kiln for heating and dry distillation, heating up for pyrolysis at a heating rate of 20 ℃/h, heating up to 350 ℃, preserving heat for 1h, and collecting distillate to obtain walnut kernel wood vinegar.
Example 2
The manufacturing method of the formaldehyde-free bamboo chip board comprises the following steps:
(1) and (3) heat treatment: placing bamboo in hot steam, and keeping the temperature for 3 h;
(2) making into bamboo chips;
(3) and (3) drying: placing the bamboo chips in a dryer with the relative humidity of air of 20%, drying at 40 deg.C and air speed of 20m/s until the water content of the bamboo chips is 15%;
(4) repairing: repairing and finishing bamboo chips with poor shapes;
(5) primary gluing: coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 200g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 20 parts of chitosan, 30 parts of konjac chitosan, 1 part of lysozyme, 50 parts of fish glue protein, 5 parts of montmorillonite, 5 parts of salicylic acid and 1 part of potassium dichromate;
(6) assembling: the fiber included angle of the two bamboo chip boards is 90 degrees, and the number of the assembly layers is 3;
(7) pre-pressing: standing the assembled bamboo chips for 20min, and then pre-pressing for 10min at 0-5 ℃, wherein the pre-pressing pressure is 1.0 Mpa;
(8) secondary gluing: coating the adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450g/m2(ii) a The adhesive B comprises the following raw materials in parts by mass: 20 parts of konjac glucomannan, 8 parts of chitosan, 5 parts of urea, 4 parts of guanidine hydrochloride, 15 parts of soybean protein, 20 parts of bone glue, 3 parts of sodium acetate, 1 part of glycerol and 2 parts of preservative; the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2 wt% of a hydrogen hydroxide solution, adding urea and hydrochloric acid, placing the mixture in a stirring kettle, stirring the mixture for 25-30 min at a rotation speed of 200r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 5min at a rotation speed of 150 r/min; adding sodium acetate, glycerol and a preservative, and then uniformly stirring to obtain the adhesive;
(9) hot pressing: pressing the pre-pressed bamboo chips at 85 deg.C under 1.0Mpa for 3 min;
(10) and (3) cooling: cooling the bamboo chip plate after hot pressing to room temperature;
(11) cutting edges and polishing.
Wherein the preservative adopted in the adhesive B consists of walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract; the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 60min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1:3 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 27 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h. The folium artemisiae argyi extract is prepared by the following steps: pulverizing folium Artemisiae Argyi, placing in supercritical carbon dioxide extraction kettle, and extracting with tetrachloromethane as entrainer for 25min to obtain folium Artemisiae Argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h. The walnut shell wood vinegar is prepared by extracting the following steps: placing walnut shells in a charcoal kiln for heating and dry distillation, heating up for pyrolysis at a heating rate of 50 ℃/h, heating up to 300 ℃, preserving heat for 2h, and collecting distillate to obtain walnut kernel wood vinegar.
Example 3
The manufacturing method of the formaldehyde-free bamboo chip board comprises the following steps:
(1) and (3) heat treatment: placing bamboo in hot steam, and keeping the temperature for 4 h;
(2) making into bamboo chips;
(3) and (3) drying: placing the bamboo chips in a dryer with the relative humidity of air of 15%, drying at 45 deg.C and 15m/s until the water content of the bamboo chips is 20%;
(4) repairing: repairing and finishing bamboo chips with poor shapes;
(5) primary gluing: coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 150g/m 2; the adhesive A comprises the following raw materials in parts by mass: 25 parts of chitosan, 20 parts of konjac chitosan, 3 parts of lysozyme, 45 parts of fish glue protein, 8 parts of montmorillonite, 3 parts of salicylic acid and 5 parts of potassium dichromate;
(6) assembling: the fiber included angle of the two bamboo chip boards is 90 degrees, and the number of the assembly layers is 7;
(7) pre-pressing: standing the assembled bamboo chips for 15min, and prepressing at 3 ℃ for 15min, wherein the prepressing pressure is 0.8 Mpa;
(8) secondary gluing: coating an adhesive B on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 480g/m 2; the adhesive B comprises the following raw materials in parts by mass: 18 parts of konjac glucomannan, 10 parts of chitosan, 4 parts of urea, 7 parts of guanidine hydrochloride, 13 parts of soybean protein, 22 parts of bone glue, 1 part of sodium acetate, 2 parts of glycerol and 1 part of preservative; the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 2 wt% of hydrogen hydroxide solution, adding urea and hydrochloric acid arc, stirring in a stirring kettle at 250r/min for 29min, adding konjac glucomannan and chitosan, and stirring at 130r/min for 8 min; adding sodium acetate, glycerol and a preservative, and then uniformly stirring to obtain the adhesive;
(9) hot pressing: pressing the pre-pressed bamboo chips at 82 deg.C under 1.3Mpa for 3 min;
(10) and (3) cooling: cooling the bamboo chip plate after hot pressing to room temperature;
(11) cutting edges and polishing.
Wherein the preservative adopted in the adhesive B consists of walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract; the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 55min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1:5 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h. The folium artemisiae argyi extract is prepared by the following steps: pulverizing folium Artemisiae Argyi, placing in supercritical carbon dioxide extraction kettle, and extracting with tetrachloromethane as entrainer for 22min to obtain folium Artemisiae Argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 35 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h. The walnut shell wood vinegar is prepared by extracting the following steps: placing walnut shells in a charcoal kiln for heating and dry distillation, heating up for pyrolysis at a heating rate of 40 ℃/h, heating up to 320 ℃, preserving heat for 2h, and collecting distillate to obtain walnut kernel wood vinegar.
To illustrate the technical effects of the present invention, the following control groups were set:
control group 1
The method for manufacturing the formaldehyde-free bamboo chip board in the comparison group 1 is basically the same as that of the formaldehyde-free bamboo chip board in the embodiment 1, and the difference is that the adhesive A is not coated before the prepressing of the comparison group 1.
Control group 2
The preparation method of the control group 2 is basically the same as that of the formaldehyde-free bamboo chip board in the embodiment 1, and the difference is that the adhesive A in the control group 2 consists of lysozyme, fish glue protein, montmorillonite, salicylic acid and potassium dichromate.
Control group 3
The comparative group 3 is basically the same as the manufacturing method of the formaldehyde-free bamboo chip board of the embodiment 1, except that; the adhesive A of the control group 3 consists of chitosan, konjac chitosan, lysozyme, fish glue protein and potassium dichromate.
Control group 4
The comparative group 4 was prepared in substantially the same manner as the formaldehyde-free bamboo chip board of example 1, except that the adhesive B of the comparative group 4 did not contain any preservative.
Control group 5
The comparative group 5 was prepared in substantially the same manner as the formaldehyde-free bamboo chip board of example 1, except that the preservative in the adhesive B of the comparative group 5 contained only dogwood extract and artemisia argyi extract.
1. The environment-friendly effect is as follows:
in examples 1 to 3 and in controls 1 to 5, no formaldehyde was detected.
2. The detection results of the bamboo strip plate are shown in the following table 1:
TABLE 1
As can be seen from Table 1, the water contents of the bamboo chips in the examples 1 to 3 are all lower than 15%, the bamboo chips have better water contents and proper water contents, and the quality of the bamboo chips cannot be influenced by overhigh or overlow water contents; compared with the control groups 1 to 3, the embodiment 1 shows that the bamboo chip board can be smooth and flat, the splicing is tight, the bamboo chip board is not easy to split, and the quality of the bamboo chip board is high by adopting the adhesive which is composed of chitosan, konjac chitosan, lysozyme, fish glue protein, montmorillonite, salicylic acid and potassium dichromate and is pre-pressed after coating. As can be seen from example 1 compared with the control groups 4 to 5, the durability of the bamboo sheet board is improved by adding the walnut shell wood vinegar, the dogwood extract and the folium artemisiae argyi extract into the adhesive, and the bamboo sheet board is not easy to crack and has long adhesion.
The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.