CN108437130B - Method for manufacturing formaldehyde-free bamboo chip board - Google Patents

Method for manufacturing formaldehyde-free bamboo chip board Download PDF

Info

Publication number
CN108437130B
CN108437130B CN201810138976.3A CN201810138976A CN108437130B CN 108437130 B CN108437130 B CN 108437130B CN 201810138976 A CN201810138976 A CN 201810138976A CN 108437130 B CN108437130 B CN 108437130B
Authority
CN
China
Prior art keywords
parts
adhesive
bamboo chip
formaldehyde
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810138976.3A
Other languages
Chinese (zh)
Other versions
CN108437130A (en
Inventor
杨静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuding Zhuoyue Intellectual Property Management Co ltd
Original Assignee
Guangxi Airsun Jia Home Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Airsun Jia Home Co Ltd filed Critical Guangxi Airsun Jia Home Co Ltd
Priority to CN201810138976.3A priority Critical patent/CN108437130B/en
Publication of CN108437130A publication Critical patent/CN108437130A/en
Application granted granted Critical
Publication of CN108437130B publication Critical patent/CN108437130B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002Cane, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/0085Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/04Combined bleaching or impregnating and drying of wood
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J105/00Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
    • C09J105/02Dextran; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J105/00Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
    • C09J105/08Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C5/00Production of pyroligneous acid distillation of wood, dry distillation of organic waste
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Manufacturing & Machinery (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention discloses a manufacturing method of a formaldehyde-free bamboo chip board, which comprises the steps of heat treatment, bamboo chip manufacturing, drying, repairing, primary gluing, assembly, prepressing, secondary gluing, hot pressing, cooling, edge cutting and polishing. Wherein the heat treatment process comprises the following steps: placing the bamboo in hot steam for heat preservation for 3-5 h; the drying comprises the following steps: drying the wood until the moisture percentage content of the wood is 15-23%; coating the adhesive A on the surface of the wood to form an adhesive layer; the prepressing process comprises the steps of standing the assembled wood for 10-20 min, and prepressing at 0-5 ℃ for 10-20 min, wherein the prepressing pressure is 0.5-1.0 Mpa; coating the adhesive B on the surface of the wood to form an adhesive layer; the hot pressing process comprises the following steps: and (3) pressing the pre-pressed wood at the temperature of 80-85 ℃ for 2-3 min by adopting the pressure of 1.0-1.5 Mpa. The bamboo chip board manufactured by the manufacturing method of the bamboo chip board has the advantages of no formaldehyde, good adhesiveness and high water resistance.

Description

Method for manufacturing formaldehyde-free bamboo chip board
Technical Field
The invention relates to the technical field of board manufacturing, in particular to a manufacturing method of a formaldehyde-free bamboo chip board.
Background
The formaldehyde-containing adhesive is used in the board manufacturing process, so that formaldehyde can be released when the formaldehyde-containing adhesive is used for furniture. Formaldehyde can cause respiratory and nervous diseases, such as cough, pharyngalgia, chest distress, dizziness, nausea, myasthenia of limbs, dyspnea, lethargy, etc., and can also induce the occurrence of cancers, such as nasal cancer, laryngopharynx cancer, skin cancer and leukemia.
In the prior art, most of adhesives adopted contain formaldehyde, while adhesives without formaldehyde can be natural high molecular polymers, mainly soybean protein adhesives and the like, but the adhesives have the defects of low bonding strength, poor water resistance and the like. Therefore, the formaldehyde-free adhesive with high strength and good water resistance is prepared, and the formaldehyde-free adhesive is applied to the manufacture of the plate and is beneficial to manufacturing the formaldehyde-free plate.
Disclosure of Invention
The invention solves the technical problem that the bamboo chip board in the prior art contains formaldehyde, and provides a method for manufacturing the bamboo chip board without formaldehyde.
In order to solve the problems, the invention adopts the following technical scheme:
a method for manufacturing a formaldehyde-free bamboo chip board comprises the steps of heat treatment, bamboo chip manufacturing, drying, repairing, primary gluing, assembly, prepressing, secondary gluing, hot pressing, cooling, edge cutting and polishing.
The heat treatment process comprises the following steps: placing the bamboo in hot steam for heat preservation for 3-5 h;
the drying conditions are as follows: placing the bamboo chips in a dryer with the relative air humidity of 10-20%, drying at the temperature of 40-50 ℃ and the wind speed of 10-20 m/s until the moisture percentage content of the bamboo chips is 15-23%;
the one-step gluing process comprises the step of coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 100-200 g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 20-30 parts of chitosan, 10-30 parts of konjac chitosan, 1-4 parts of lysozyme, 40-50 parts of fish glue protein, 5-10 parts of montmorillonite, 1-5 parts of salicylic acid and 1-6 parts of potassium dichromate;
the prepressing process comprises the steps of standing the assembled bamboo chips for 10-20 min, and prepressing at 0-5 ℃ for 10-20 min, wherein the prepressing pressure is 0.5-1.0 Mpa;
the secondary gluing process comprises the step of coating an adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450-500 g/m2
The hot pressing process comprises the following steps: and (3) pressing the pre-pressed bamboo chips at the temperature of 80-85 ℃ for 2-3 min by adopting the pressure of 1.0-1.5 Mpa.
The adhesive B comprises the following raw materials in parts by mass: 15-20 parts of konjac glucomannan, 8-13 parts of chitosan, 3-5 parts of urea, 4-8 parts of guanidine hydrochloride, 10-15 parts of soybean protein, 20-24 parts of bone glue, 0.1-3 parts of sodium acetate, 1-3 parts of glycerol and 0.1-2 parts of preservative.
In the assembly process, the included angle of the fibers of the two wood boards is 90 degrees, and the number of the assembly layers is odd.
The adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2 wt% of a hydroxide solution, adding urea and hydrochloric acid, placing the mixture in a stirring kettle, stirring the mixture for 25-30 min at a rotating speed of 200-300 r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 5-10 min at a rotating speed of 100-150 r/min; and then adding sodium acetate, glycerol and a preservative, and uniformly stirring to obtain the adhesive.
Wherein the preservative comprises walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract.
Wherein, the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 50-60 min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1: 3-6 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 27-34 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h.
Wherein the folium artemisiae argyi extract is prepared by the following steps: crushing folium artemisiae argyi, putting the crushed folium artemisiae argyi into a supercritical carbon dioxide extraction kettle, and extracting for 20-25 min by using tetrachloromethane as an entrainer to obtain the folium artemisiae argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30-40 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h.
Wherein, the walnut shell wood vinegar is prepared by the following extraction method: placing the walnut shells in a charcoal kiln for heating and dry distillation, heating up and pyrolyzing at a heating rate of 20-50 ℃/h, heating up to 300-350 ℃, preserving heat for 1-2 h, and collecting distillate to obtain walnut kernel wood vinegar.
The preservative mainly contains phenol, flavone, terpenoids, tannin and organic acid such as alpha-thujone and sesquiterpene alcohol in walnut shell wood vinegar, folium artemisiae argyi extract and dogwood extract, can prevent bone glue and soybean protein from deteriorating, and has bacteriostatic and bactericidal effects.
Compared with the prior art, the invention has the following beneficial effects:
(1) according to the manufacturing method of the formaldehyde-free bamboo chip board, firstly, an adhesive consisting of chitosan, konjac chitosan, lysozyme, fish glue protein, montmorillonite, salicylic acid and potassium dichromate is coated and pre-pressed, the adhesive can be filled in gaps in bamboo fibers, and meanwhile, the bamboo fibers in the surface of the bamboo chip can be bonded, so that the bamboo chip board which is firm in structure and strong in adhesive force can be manufactured in a hot pressing process. The adhesive is characterized in that fish glue protein is used as a main component, but the adhesive is not high in adhesive force and water-proof, after montmorillonite is added into the adhesive, the adhesive is not fine enough, the emulsion is rough, but the montmorillonite can be filled in bamboo fiber gaps, wherein chitosan and konjac chitosan can enhance the adhesive property of the fish glue protein, and after salicylic acid and potassium dichromate are added, the adhesive becomes fine and stable, and the curing effect is good.
(2) The adhesive adopted by the invention is natural adhesive, formaldehyde is not generated, and konjac glucomannan, chitosan, urea, guanidine hydrochloride, soy protein, bone glue, sodium acetate, glycerol and preservative are used. The urea and hydrochloric acid arc can modify soybean protein and bone glue, raise water-proofing property and cohesive force of natural plant protein, and the konjak glucomannan, chitosan and glycerine can raise viscosity and plasticity, and the sodium acetate can raise adhesive rate of adhesive.
(3) The preservative disclosed by the invention is composed of walnut shell wood vinegar, folium artemisiae argyi extract and dogwood extract, has broad-spectrum sterilization and bacteriostasis effects, prevents the putrefaction and deterioration of an adhesive, improves the stability of a gelling agent, has a good adhesive bonding effect, and does not split for a long time.
(4) The bamboo chips are put into hot steam for heat treatment to remove resin and cell sap, thus being beneficial to drying, gluing and painting the board.
Detailed Description
The present invention will be further described with reference to examples and tests.
Example 1
The manufacturing method of the formaldehyde-free bamboo chip board comprises the following steps:
(1) and (3) heat treatment: placing bamboo in hot steam, and keeping the temperature for 5 h;
(2) making into bamboo chips;
(3) and (3) drying: placing the bamboo chips in a dryer with the relative humidity of air of 10%, drying at 50 deg.C and wind speed of 10m/s until the water content of the bamboo chips is 23%;
(4) repairing: repairing and finishing bamboo chips with poor shapes;
(5) primary gluing: coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 100g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 30 parts of chitosan, 10 parts of konjac chitosan, 4 parts of lysozyme, 40 parts of fish glue protein, 10 parts of montmorillonite, 1 part of salicylic acid and 6 parts of potassium dichromate;
(6) assembling: the included angle of the fibers of the two bamboo chip boards is 90 degrees, and the number of the layers of the assembly is odd;
(7) pre-pressing: standing the assembled bamboo chips for 10min, and then pre-pressing for 10min at 5 ℃, wherein the pre-pressing pressure is 1.0 Mpa;
(8) secondary gluing: coating the adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450g/m2(ii) a The adhesive B comprises the following raw materials in parts by mass: 20 parts of konjac glucomannan, 8 parts of chitosan, 5 parts of urea, 4 parts of guanidine hydrochloride, 15 parts of soybean protein, 20 parts of bone glue, 3 parts of sodium acetate, 1 part of glycerol and 2 parts of preservative; the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2 wt% of a hydrogen hydroxide solution, adding urea and hydrochloric acid, placing the mixture in a stirring kettle, stirring the mixture for 30min at a rotation speed of 200r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 10min at a rotation speed of 100 r/min; adding sodium acetate, glycerol and a preservative, and then uniformly stirring to obtain the adhesive;
(9) hot pressing: pressing the pre-pressed bamboo chips at 80 deg.C under 1.5Mpa for 2 min;
(10) and (3) cooling: cooling the bamboo chip plate after hot pressing to room temperature;
(11) cutting edges and polishing.
Wherein the preservative adopted in the adhesive B consists of walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract; the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 50min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1:6 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 34 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h. The folium artemisiae argyi extract is prepared by the following steps: pulverizing folium Artemisiae Argyi, placing in supercritical carbon dioxide extraction kettle, and extracting with tetrachloromethane as entrainer for 20min to obtain folium Artemisiae Argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 40 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h. The walnut shell wood vinegar is prepared by extracting the following steps: placing walnut shells in a charcoal kiln for heating and dry distillation, heating up for pyrolysis at a heating rate of 20 ℃/h, heating up to 350 ℃, preserving heat for 1h, and collecting distillate to obtain walnut kernel wood vinegar.
Example 2
The manufacturing method of the formaldehyde-free bamboo chip board comprises the following steps:
(1) and (3) heat treatment: placing bamboo in hot steam, and keeping the temperature for 3 h;
(2) making into bamboo chips;
(3) and (3) drying: placing the bamboo chips in a dryer with the relative humidity of air of 20%, drying at 40 deg.C and air speed of 20m/s until the water content of the bamboo chips is 15%;
(4) repairing: repairing and finishing bamboo chips with poor shapes;
(5) primary gluing: coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 200g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 20 parts of chitosan, 30 parts of konjac chitosan, 1 part of lysozyme, 50 parts of fish glue protein, 5 parts of montmorillonite, 5 parts of salicylic acid and 1 part of potassium dichromate;
(6) assembling: the fiber included angle of the two bamboo chip boards is 90 degrees, and the number of the assembly layers is 3;
(7) pre-pressing: standing the assembled bamboo chips for 20min, and then pre-pressing for 10min at 0-5 ℃, wherein the pre-pressing pressure is 1.0 Mpa;
(8) secondary gluing: coating the adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450g/m2(ii) a The adhesive B comprises the following raw materials in parts by mass: 20 parts of konjac glucomannan, 8 parts of chitosan, 5 parts of urea, 4 parts of guanidine hydrochloride, 15 parts of soybean protein, 20 parts of bone glue, 3 parts of sodium acetate, 1 part of glycerol and 2 parts of preservative; the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2 wt% of a hydrogen hydroxide solution, adding urea and hydrochloric acid, placing the mixture in a stirring kettle, stirring the mixture for 25-30 min at a rotation speed of 200r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 5min at a rotation speed of 150 r/min; adding sodium acetate, glycerol and a preservative, and then uniformly stirring to obtain the adhesive;
(9) hot pressing: pressing the pre-pressed bamboo chips at 85 deg.C under 1.0Mpa for 3 min;
(10) and (3) cooling: cooling the bamboo chip plate after hot pressing to room temperature;
(11) cutting edges and polishing.
Wherein the preservative adopted in the adhesive B consists of walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract; the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 60min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1:3 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 27 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h. The folium artemisiae argyi extract is prepared by the following steps: pulverizing folium Artemisiae Argyi, placing in supercritical carbon dioxide extraction kettle, and extracting with tetrachloromethane as entrainer for 25min to obtain folium Artemisiae Argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h. The walnut shell wood vinegar is prepared by extracting the following steps: placing walnut shells in a charcoal kiln for heating and dry distillation, heating up for pyrolysis at a heating rate of 50 ℃/h, heating up to 300 ℃, preserving heat for 2h, and collecting distillate to obtain walnut kernel wood vinegar.
Example 3
The manufacturing method of the formaldehyde-free bamboo chip board comprises the following steps:
(1) and (3) heat treatment: placing bamboo in hot steam, and keeping the temperature for 4 h;
(2) making into bamboo chips;
(3) and (3) drying: placing the bamboo chips in a dryer with the relative humidity of air of 15%, drying at 45 deg.C and 15m/s until the water content of the bamboo chips is 20%;
(4) repairing: repairing and finishing bamboo chips with poor shapes;
(5) primary gluing: coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 150g/m 2; the adhesive A comprises the following raw materials in parts by mass: 25 parts of chitosan, 20 parts of konjac chitosan, 3 parts of lysozyme, 45 parts of fish glue protein, 8 parts of montmorillonite, 3 parts of salicylic acid and 5 parts of potassium dichromate;
(6) assembling: the fiber included angle of the two bamboo chip boards is 90 degrees, and the number of the assembly layers is 7;
(7) pre-pressing: standing the assembled bamboo chips for 15min, and prepressing at 3 ℃ for 15min, wherein the prepressing pressure is 0.8 Mpa;
(8) secondary gluing: coating an adhesive B on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 480g/m 2; the adhesive B comprises the following raw materials in parts by mass: 18 parts of konjac glucomannan, 10 parts of chitosan, 4 parts of urea, 7 parts of guanidine hydrochloride, 13 parts of soybean protein, 22 parts of bone glue, 1 part of sodium acetate, 2 parts of glycerol and 1 part of preservative; the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 2 wt% of hydrogen hydroxide solution, adding urea and hydrochloric acid arc, stirring in a stirring kettle at 250r/min for 29min, adding konjac glucomannan and chitosan, and stirring at 130r/min for 8 min; adding sodium acetate, glycerol and a preservative, and then uniformly stirring to obtain the adhesive;
(9) hot pressing: pressing the pre-pressed bamboo chips at 82 deg.C under 1.3Mpa for 3 min;
(10) and (3) cooling: cooling the bamboo chip plate after hot pressing to room temperature;
(11) cutting edges and polishing.
Wherein the preservative adopted in the adhesive B consists of walnut shell wood vinegar, dogwood extract and folium artemisiae argyi extract; the dogwood extract is prepared by the following method: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 55min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1:5 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h. The folium artemisiae argyi extract is prepared by the following steps: pulverizing folium Artemisiae Argyi, placing in supercritical carbon dioxide extraction kettle, and extracting with tetrachloromethane as entrainer for 22min to obtain folium Artemisiae Argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 35 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h. The walnut shell wood vinegar is prepared by extracting the following steps: placing walnut shells in a charcoal kiln for heating and dry distillation, heating up for pyrolysis at a heating rate of 40 ℃/h, heating up to 320 ℃, preserving heat for 2h, and collecting distillate to obtain walnut kernel wood vinegar.
To illustrate the technical effects of the present invention, the following control groups were set:
control group 1
The method for manufacturing the formaldehyde-free bamboo chip board in the comparison group 1 is basically the same as that of the formaldehyde-free bamboo chip board in the embodiment 1, and the difference is that the adhesive A is not coated before the prepressing of the comparison group 1.
Control group 2
The preparation method of the control group 2 is basically the same as that of the formaldehyde-free bamboo chip board in the embodiment 1, and the difference is that the adhesive A in the control group 2 consists of lysozyme, fish glue protein, montmorillonite, salicylic acid and potassium dichromate.
Control group 3
The comparative group 3 is basically the same as the manufacturing method of the formaldehyde-free bamboo chip board of the embodiment 1, except that; the adhesive A of the control group 3 consists of chitosan, konjac chitosan, lysozyme, fish glue protein and potassium dichromate.
Control group 4
The comparative group 4 was prepared in substantially the same manner as the formaldehyde-free bamboo chip board of example 1, except that the adhesive B of the comparative group 4 did not contain any preservative.
Control group 5
The comparative group 5 was prepared in substantially the same manner as the formaldehyde-free bamboo chip board of example 1, except that the preservative in the adhesive B of the comparative group 5 contained only dogwood extract and artemisia argyi extract.
1. The environment-friendly effect is as follows:
in examples 1 to 3 and in controls 1 to 5, no formaldehyde was detected.
2. The detection results of the bamboo strip plate are shown in the following table 1:
TABLE 1
Figure GDA0002271941130000071
As can be seen from Table 1, the water contents of the bamboo chips in the examples 1 to 3 are all lower than 15%, the bamboo chips have better water contents and proper water contents, and the quality of the bamboo chips cannot be influenced by overhigh or overlow water contents; compared with the control groups 1 to 3, the embodiment 1 shows that the bamboo chip board can be smooth and flat, the splicing is tight, the bamboo chip board is not easy to split, and the quality of the bamboo chip board is high by adopting the adhesive which is composed of chitosan, konjac chitosan, lysozyme, fish glue protein, montmorillonite, salicylic acid and potassium dichromate and is pre-pressed after coating. As can be seen from example 1 compared with the control groups 4 to 5, the durability of the bamboo sheet board is improved by adding the walnut shell wood vinegar, the dogwood extract and the folium artemisiae argyi extract into the adhesive, and the bamboo sheet board is not easy to crack and has long adhesion.
The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.

Claims (7)

1. A method for manufacturing a formaldehyde-free bamboo chip board comprises the steps of heat treatment, bamboo chip manufacturing, drying, repairing, primary gluing, assembly, prepressing, secondary gluing, hot pressing, cooling, edge cutting and polishing, and is characterized in that:
the heat treatment process comprises the following steps: placing the bamboo in hot steam for heat preservation for 3-5 h;
the drying conditions are as follows: placing the bamboo chips in a dryer with the relative air humidity of 10-20%, drying at the temperature of 40-50 ℃ and the wind speed of 10-20 m/s until the moisture percentage content of the bamboo chips is 15-23%;
the one-step gluing process comprises the step of coating an adhesive A on the surface of a bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive A is 100-200 g/m2(ii) a The adhesive A comprises the following raw materials in parts by mass: 20-30 parts of chitosan, 10-30 parts of konjac chitosan, 1-4 parts of lysozyme, 40-50 parts of fish glue protein, 5-10 parts of montmorillonite, 1-5 parts of salicylic acid and 1-6 parts of potassium dichromate;
the prepressing process comprises the steps of standing the assembled bamboo chips for 10-20 min, and prepressing at 0-5 ℃ for 10-20 min, wherein the prepressing pressure is 0.5-1.0 Mpa;
the secondary gluing process comprises the step of coating an adhesive B on the surface of the bamboo chip to form an adhesive layer, wherein the coating weight of the adhesive B is 450-500 g/m2(ii) a The adhesive B comprises the following raw materials in parts by mass: 15-20 parts of konjac glucomannan, 8-13 parts of chitosan, 3-5 parts of urea, 4-8 parts of guanidine hydrochloride, 10-15 parts of soybean protein, 20-24 parts of bone glue, 0.1-3 parts of sodium acetate, 1-3 parts of glycerol and 0.1-2 parts of preservative;
the hot pressing process comprises the following steps: and (3) pressing the pre-pressed bamboo chips at the temperature of 80-85 ℃ for 2-3 min by adopting the pressure of 1.0-1.5 Mpa.
2. The method for manufacturing the formaldehyde-free bamboo chip board as claimed in claim 1, wherein the fiber included angle of the two wood boards in the assembly process is 90 degrees, and the number of assembly layers is odd.
3. The method for manufacturing the formaldehyde-free bamboo chip board as claimed in claim 1, wherein the adhesive B is prepared by the following method: dissolving soybean protein and bone glue in 1-2% by mass of a hydroxide solution, adding urea and guanidine hydrochloride, placing the mixture in a stirring kettle, stirring the mixture for 25-30 min at a rotating speed of 200-300 r/min, adding konjac glucomannan and chitosan, and stirring the mixture for 5-10 min at a rotating speed of 100-150 r/min; and then adding sodium acetate, glycerol and a preservative, and uniformly stirring to obtain the adhesive.
4. The method for manufacturing the formaldehyde-free bamboo chip board as claimed in claim 1, wherein the preservative comprises walnut shell wood vinegar, dogwood extract and argyi leaf extract.
5. The method for manufacturing the formaldehyde-free bamboo chip board as claimed in claim 4, wherein the extract of dogwood is obtained by extracting the following steps: crushing dogwood, placing the crushed dogwood in a supercritical carbon dioxide extraction kettle, and extracting for 50-60 min by using an entrainer which is a mixture of ethyl acetate and ethanol in a mass ratio of 1: 3-6 to obtain the dogwood extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 27-34 ℃, the extraction pressure is 45Mpa, and the flow rate of carbon dioxide is 8 Kg/h.
6. The method for manufacturing the formaldehyde-free bamboo chip board as claimed in claim 4, wherein the folium artemisiae argyi extract is prepared by the following steps: crushing folium artemisiae argyi, putting the crushed folium artemisiae argyi into a supercritical carbon dioxide extraction kettle, and extracting for 20-25 min by using tetrachloromethane as an entrainer to obtain the folium artemisiae argyi extract; the supercritical carbon dioxide extraction conditions are as follows: the extraction temperature is 30-40 ℃, the extraction pressure is 40Mpa, and the flow rate of carbon dioxide is 4 Kg/h.
7. The method for manufacturing the formaldehyde-free bamboo chip board as claimed in claim 4, wherein the walnut shell wood vinegar is extracted by the following method: placing the walnut shells in a charcoal kiln for heating and dry distillation, heating up and pyrolyzing at a heating rate of 20-50 ℃/h, heating up to 300-350 ℃, preserving heat for 1-2 h, and collecting distillate to obtain walnut kernel wood vinegar.
CN201810138976.3A 2018-02-11 2018-02-11 Method for manufacturing formaldehyde-free bamboo chip board Active CN108437130B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810138976.3A CN108437130B (en) 2018-02-11 2018-02-11 Method for manufacturing formaldehyde-free bamboo chip board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810138976.3A CN108437130B (en) 2018-02-11 2018-02-11 Method for manufacturing formaldehyde-free bamboo chip board

Publications (2)

Publication Number Publication Date
CN108437130A CN108437130A (en) 2018-08-24
CN108437130B true CN108437130B (en) 2020-01-10

Family

ID=63192258

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810138976.3A Active CN108437130B (en) 2018-02-11 2018-02-11 Method for manufacturing formaldehyde-free bamboo chip board

Country Status (1)

Country Link
CN (1) CN108437130B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109439275A (en) * 2018-09-03 2019-03-08 捷成实业(深圳)有限公司 A kind of environmental protection fruit juice gel and preparation method thereof
CN110341004A (en) * 2019-07-15 2019-10-18 天津海源汇科技有限公司 A kind of application technique of glued board plant fiber adhesive
CN112497395A (en) * 2020-12-12 2021-03-16 安徽精准智能缝制设备有限公司 Sewing machine working table surface treatment process
CN112757415A (en) * 2020-12-30 2021-05-07 江苏馨而美木业有限公司 Method for manufacturing laminated base material
CN114407161B (en) * 2022-01-25 2023-03-24 东北林业大学 Method for preparing wooden straw by using edible chitosan water-based adhesive

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR122017001948B1 (en) * 2005-03-24 2020-05-19 Xyleco Inc method of making fibrous material
CN101934538B (en) * 2010-08-03 2013-05-29 蔡宝珍 Formaldehyde-free bamboo glulam and manufacturing method thereof
CN104293284A (en) * 2014-09-28 2015-01-21 王璐 Improved wood floor adhesive
CN105799004A (en) * 2014-12-30 2016-07-27 廊坊华日家具股份有限公司 Non-formaldehyde recombined laminated wood and manufacture method thereof
CN106753223B (en) * 2016-12-30 2019-03-12 湖南省林业科学院 A kind of modified soybean base timber adhesive and preparation method thereof

Also Published As

Publication number Publication date
CN108437130A (en) 2018-08-24

Similar Documents

Publication Publication Date Title
CN108437130B (en) Method for manufacturing formaldehyde-free bamboo chip board
US10017636B2 (en) Use of low molecular weight lignin together with lignin for the production of a phenol-formaldehyde binder composition
CN109773933B (en) Preparation method of formaldehyde-free environment-friendly density board
CN105108841B (en) A kind of preparation method of the low aldehyde wardrobe plate of insect prevention
CN106827109A (en) A kind of glued board and preparation method thereof
CN108274555B (en) Modified phenolic resin adhesive, preparation method and application thereof, and preparation method of bamboo-wood composite board
CN101157834B (en) Peanut hull liquefaction and method for preparing adhesive thereof
CN113249086A (en) Mildew-proof formaldehyde-free soybean adhesive and application thereof in plywood
CN111849187A (en) Water-resistant formaldehyde-free high-density fiberboard and preparation process thereof
CN114456739B (en) Formaldehyde-free glued jointed board and production process thereof
CN108326998B (en) Method for manufacturing formaldehyde-free three-ply board
CN106335119A (en) Method for producing window frame moulding with eucalyptus cores as raw materials
CN108356926B (en) Method for manufacturing bamboo three-ply board
CN114311178B (en) Flame-retardant anticorrosive plywood and preparation method thereof
CN105643734A (en) Composite flame retardant and preparation method thereof and application to production of flame retardant plywood
CN111873092B (en) Mint modified veneer and preparation method thereof
US11433566B2 (en) Durable palm fiber composite material and preparing method thereof
CN114474260A (en) Environment-friendly flame-retardant corrosion-resistant plywood and preparation method thereof
CN106272837A (en) The method being raw material production wardrobe moulding with Eucalyptus core
CN114393665A (en) Medium-density fiberboard and preparation method thereof
CN107344992B (en) Low-formaldehyde urea-formaldehyde resin and preparation method and application thereof
CN110815434A (en) Mildew-proof multi-layer eucalyptus board and production method thereof
CN110341005A (en) A kind of production method of environment-friendly type three-ply board
CN114163973B (en) Aldehyde-free adhesive and preparation method and application thereof
CN114030039B (en) High-strength ecological board without added aldehyde and production process

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20240613

Address after: Room 504, 2nd Floor, Building 2, Xianduyuan, No. 254 Qinchuan Road, Tailaoshan Town, Fuding City, Ningde City, Fujian Province, 352000

Patentee after: Fuding Zhuoyue Intellectual Property Management Co.,Ltd.

Country or region after: China

Address before: 537100 Jiangnan Industrial Park, Gangnan District, Guigang City, Guangxi Zhuang Autonomous Region

Patentee before: GUANGXI AISHANGJIA HOUSEHOLD CO.,LTD.

Country or region before: China