CN108433199A - The production method of three layers of seamless composite water-proof socks - Google Patents
The production method of three layers of seamless composite water-proof socks Download PDFInfo
- Publication number
- CN108433199A CN108433199A CN201810110060.7A CN201810110060A CN108433199A CN 108433199 A CN108433199 A CN 108433199A CN 201810110060 A CN201810110060 A CN 201810110060A CN 108433199 A CN108433199 A CN 108433199A
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- Prior art keywords
- socks
- layers
- socks portion
- proof
- seamless
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B11/00—Hosiery; Panti-hose
- A41B11/005—Hosiery made essentially of a multi-ply construction
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B17/00—Selection of special materials for underwear
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2500/00—Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2500/10—Knitted
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2500/00—Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2500/20—Woven
Abstract
The invention discloses the production methods of three layers of seamless composite water-proof socks, are realized by following sequential steps：Once molding is made into the integral structure including the first socks portion and the second socks portion on single needle bed hosiery machine, from first socks portion front opening, foot type mold is passed through inside first socks portion, it packs into inside second socks portion, seamless socks shape Waterproof Breathable PU Membrane covers are placed in the outside in second socks portion, first socks portion is turned over backward, first socks portion front is open and is sutured, by the socks heat-shaping for the three-decker being sleeved on shoe tree, the low melting point yarn is melted second socks portion, the PU Membrane covers and first socks portion are welded together, form the seamless composite water-proof socks of three layers of integral type.With process simplicity, efficient, comfortable and easy to wear, soft, fastness is good, good waterproof performance and warmth retention property are good advantage.
Description
Technical field
The invention belongs to socks field more particularly to the technical fields of water-proof socks production method.
Background technology
Patent " seamless one knitting vamp Waterproof Breathable sock shoe "（Application number 201520471079.6）, vamp is with three
Layer composite fabric structure, is made of outer layer, internal layer and middle layer, by hot melting way one after centre is placed between ectonexine
Secondary property glue molding, it is integral by cold bonding or sulfuration adhesion between vamp and sole.This publication disclose whole to prevent
Water shoes face is to paste Waterproof Breathable membrane structure with hot melt adhesive with outer layer and internal layer by dedicated one-pass molding composite die
Close and formed.Its shortcoming is the woven materials of undisclosed outer layer and the woven materials of internal layer are specifically at the foot neck of end
It connects in which way, also not publicly the film of middle layer is how to be placed among two layers of woven materials and form socks footwear structure
's.So there is many technical blind spots and not perfect, imperfect place for the content disclosed in this patent.
Application for a patent for invention " a kind of production method of water proof air penetrating shoes and the Instep structure for shoes of the water proof air penetrating shoes "（Application
Numbers 201710284788.7）A kind of preparation method of vamp, including sole making, vamp making, vamp and sole bonding are disclosed,
The production method the specific steps are：S1：Sole makes；S2：Vamp makes：Yarn is made into socks body acupuncture surface of second order with hosiery machine,
During braiding, to the stocking sole in socks body acupuncture surface of second order and the side of the junction in socks face and the upper surface weft knitting tuck of stocking leg bottom
Tissue, the tuck stitch continuum 4 times are made vamp semi-finished product, will be coated with point-like glue as the knitted side of outer layer, two sides successively
Layer of polyurethane, stack in molding die as the knitted side nesting of internal layer, molding die is put into hot press in 120-
Thermocompression forming processing is carried out under 150 DEG C of environment, wherein the hot press uses brassiere thermocompression forming mold, hot pressing 1min-2min
Integral type waterproof and breathable instep is made in postcooling；S3：Vamp and sole bonding.The patent application there are the problem of be also not
The woven materials of open outer layer and the woven materials of internal layer are to connect in which way at the foot neck of end, in not also being discussed in detail
The film of interbed is how to be placed among two layers of woven materials and form three layers of Instep structure for shoes.So disclosed in the patent application
Content there is also some technical blind spots and shortcomings.
Invention content
The technical problems to be solved by the invention, be avoid three layers of water-proof socks manufacture craft in the prior art it is insecure,
It is unreliable or imperfect, it is proposed that a kind of production method of three layers of completely new water-proof socks, the properties of product of making are stablized, and pattern is beautiful
It sees and durable.
The present invention（The production method of three layers of seamless composite water-proof socks）, realized by following sequential steps：
1a：Once molding is made into the integral structure including the first socks portion and the second socks portion on single needle bed hosiery machine, described
First socks portion and second socks portion are seamlessly connected at its foot neck, and socks veil is using in cotton, terylene and nylon
One or several kinds, filling use low melting point yarn, the front in first socks portion and second socks portion（At tiptoe）Point
There are openings；
1b：The integral structure is turned up, latitude plain reverse side outside, front including；
1c：Second socks portion front is open and is sutured；
1d：From first socks portion front opening, foot type mold is passed through inside first socks portion, packs into described the
Inside two socks portions, shape and size and first socks portion of the foot type mold（1）With second socks portion（2）Phase
It is mating or consistent；
1e：Seamless socks shape Waterproof Breathable PU Membrane covers are placed in the outside in second socks portion；
1f：First socks portion is turned over backward, is sleeved on outside the PU Membrane covers and second socks portion；
1g：First socks portion front is open and is sutured, the socks for the three-decker that interlayer contains the PU Membrane covers are formed；
1h：By the socks heat-shaping for the three-decker being sleeved on foot type mold, the temperature of the heat-shaping is 80 ~
130 DEG C, the mold be 0.1 ~ 8kg/cm to the pressure of socks body2, the described low melting point yarn melting is by second socks portion
（2）, the PU Membrane covers（3）With first socks portion（1）It is welded together, forms the seamless composite water-proof socks of three layers of integral type.
The integral structure with the first socks portion and the second socks portion, can be in its foot neck（Ankle）Place, passes through
A part for socks body is overturn to cladding or is nested into another part（A kind of double-layer integrally socks can be formed）, it is at the foot neck
The stocking leg.
The foot type mold is shoe tree.
The Waterproof Breathable PU films are waterproof moisture-penetrating urethane film.
The fusing point for the low melting point yarn that the filling uses is 80 ~ 130 DEG C.
Three layers of seamless composite water-proof socks that processing step using the present invention is obtained, resistance to hydrostatic pressure 3000 ~ 10000
mmH2O (AATCC 127), 1000 ~ 10000 g/m of vapor transfer rate2Rs (ASTM E96 BW 2000 editions) for 24 hours, Waterproof Breathable effect
Significantly, comfortable and easy to wear.
It is divided into three layers from inside to outside by the water-proof socks socks body obtained by sequence described above step, the outer layer of the socks body and interior
Layer is the knitted structure by yarn weaving, and the outer layer of the socks body is the first socks portion, and the internal layer of the socks body is the second socks
Portion, middle layer are Waterproof Breathable PU films, and first socks portion and second socks portion are the seamless weaving phases at its foot neck
Integral structure even is the stocking leg at the foot neck, and the integral structure is divided into inner surface and outer surface, the inner table
Yarn used by face is filling, and for the yarn that the outer surface uses for veil, the veil is to use cotton, terylene and nylon
In one or several kinds, the filling be use low melting point yarn, the Waterproof Breathable PU films be seamless socks shape waterproof it is saturating
Wet PU Membrane covers, described three layers are integrated by setting process.
The beneficial effects of the invention are as follows：The outer layer of socks body and internal layer are jointless structures at foot neck, are integrally formed braiding, foot
Hot melt adhesive or other bonding family macromolecule substances are not present at neck, so feel is flexible, comfortable and easy to wear and fastness is good；In
Interbed is the PU films of Waterproof Breathable, and socks is made to be provided with excellent waterproof and comfortable function.
One of the bright spot of the present invention is internal layer and outer layer integrated woven at the foot neck of socks, not additional suture, the end of a thread
Or broken string, so it is comfortable and easy to wear, it is durable, it is beautiful and generous.
The bright spot of the present invention second is that at foot neck in the case of seamless knitted, can according to route provided by the invention
The seamless PU Membrane covers clever structure of Waterproof Breathable is installed to the centre of two layers of socks of seamless knitted at its foot neck, concealment
Good, protective is high, and sturdy and durable, beautiful and generous.
Based on the above technical solution, the present invention can also be improved as follows.
Further, between foregoing 1e and 1f steps, increase following steps：
e：Pressurized heating, 80 ~ 130 DEG C of temperature, pressure are carried out to the PU Membrane covers and second socks portion at ankle
0.1~8kg/cm2, 20 ~ 200S of time makes the PU Membrane covers be fixed on second socks portion in ankle portion.
After the step for increasing, improved method and step flow is：1a, 1b, 1c, 1d, 1e, e, 1f, 1g, 1h are held successively
Row.
By increasing the step, in the manufacturing process of waterproof three-layer socks, the PU Membrane covers can be made to be covered steadily
On internal layer socks body, manually operated complicated degree can be reduced, technique grasp easier to operate effectively improves yield rate, product
Performance is stablized.
Further, the PU Membrane covers are that the double-deck PU films are made by gluing, fitting and cut-out.
Advantageous effect using above-mentioned further scheme is：It is suitable in high volume making, production efficiency is high, and elasticity is good, at
This is relatively low.
Further, the filling is sheath-core type low-melting point yarn, the fusing point of the sheath-core type low-melting point yarn is 80 ~
130℃。
Advantageous effect using above-mentioned further scheme is：The melting of sheath-core type low-melting point yarn can be secured with adjacent level
In conjunction with, and the skeleton of sandwich layer can be kept, and feel is flexible, it is solid well-pressed, it is durable.
Description of the drawings
Fig. 1 is the step flow diagram of the present invention.
Wherein, the sequence code name of each step of 1a, 1b, 1c, 1d, 1e, 1f, 1g and 1h.
Fig. 2 is the structural schematic diagram of three layers of seamless composite water-proof socks of the present invention.
Fig. 3 Fig. 4 is the schematic diagram of the integral structure of the present invention for including the first socks portion and the second socks portion.
Wherein：1 is the outer layer of socks body, i.e. the first socks portion；2 be the internal layer of socks body, i.e. the second socks portion；3 be middle layer,
That is PU Membrane covers；4 be at foot neck（The stocking leg）；5 be the first socks portion front（There are openings）；6 be the second socks portion front（There are open
Mouthful）.
In Fig. 4,1 --- 6 as previously mentioned, 8 be the socks face in the first socks portion, and 9 be the socks face in the second socks portion, and 10 be first
The stocking sole in socks portion, 11 be the stocking sole in the second socks portion, and 12 be the heel in the first socks portion, and 13 be the heel in the second socks portion.
Fig. 5 is the method and step figure that the manufacture of the present invention includes the integral structure in the first socks portion and the second socks portion,
The required step flow chart of 1a steps is completed namely in method.
Fig. 6 is the mold heat seal cut-out figure of duplicature, and therein 14 be socks shape mold hot thread, and 15 are open at foot neck
Line, 16 are turned off line.
Fig. 7 is the method and step flow chart for making PU Membrane covers 3 of the present invention.
Specific implementation mode
The feature of the present invention is described below in conjunction with attached drawing, the given examples are served only to explain the present invention, is not intended to
Limit the scope of the present invention.
As described in Figure 1, the realization of the method for the present invention, including the step of one of be 1a：It is once molded on single needle bed hosiery machine
It is made into the integral structure including the first socks portion 1 and the second socks portion 2, first socks portion 1 and second socks portion 2
4 are seamlessly connected at foot neck, and socks veil is using the one or several kinds in cotton, terylene and nylon, and filling uses low melt yarns
Line, the front in first socks portion and second socks portion（At tiptoe）It is respectively kept with opening.
The manufacture integral structure, a kind of preferred embodiment are completed by following sequential steps（Such as figure
Shown in 5）：
0a：It starts in single needle bed hosiery machine and weaves the first socks portion front 5 of socks body；
0b：Syringe single direction rotation weaves socks face 8 and the stocking sole 10 in the first socks portion；
0c：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, to knit out
First socks portion heel 12；
0d：Syringe single direction rotation weaves 4 at the foot neck in the first socks portion and the second socks portion（The stocking leg）, stocking leg centre position lining
Enter elastic or spandex（It turns over when set forms Double-layered socks and is here formed as stocking blank）；
0e：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, knit out second
Socks portion heel 13；
0f：Syringe single direction rotation weaves socks face 9 and the stocking sole 11 in the second socks portion；
0g：After weaving the second socks portion front 6, breaks and take off socks.
The execution successively of 0a, 0b, 0c, 0d, 0e, 0f, 0g through the above steps, you can acquisition includes first socks portion
1 and second socks portion 2 integral structure；Then following sequential steps are executed successively again, you can complete this preferred embodiment party
Case：
1b：The integral structure is turned up, latitude plain reverse side outside, front including；
1c：By second socks portion front（6）Opening suture；
1d：From first socks portion front（5）Opening, by first socks portion（1）With second socks portion（2）According to
Secondary to be inserted in foot type mold, the foot type mold shape and size match with first socks portion and second socks portion
Or it is consistent；
1e：By seamless socks shape Waterproof Breathable PU Membrane covers（3）It is placed in second socks portion（2）Outside；
1f：By first socks portion（1）It turns over backward, is sleeved on the PU Membrane covers（3）With second socks portion（2）Outside；
1g：By first socks portion front（5）Opening suture forms interlayer and contains the PU Membrane covers（3）Three-decker
Socks；
1h：By the socks heat-shaping for the three-decker being sleeved on foot type mold, the temperature of the heat-shaping is 80 ~
130 DEG C, the mold be 0.1 ~ 8kg/cm to the pressure of socks body2, the described low melting point yarn melting is by second socks portion
（2）, the PU Membrane covers（3）With first socks portion（1）It is welded together, forms the seamless composite water-proof socks of three layers of integral type.
It is using the advantageous effect of the preferred embodiment：Manufacture craft is convenient and reliable, high yield rate, production efficiency
Height, socks body integral, flexible is good, and elasticity is suitable, comfortable and easy to wear.
As shown in Fig. 2, according to three layers made from the method for the present invention seamless composite water-proof socks, the socks body divides from inside to outside
It it is three layers, the outer layer 1 of the socks body and the veil of internal layer 2 are by cotton yarn and the woven knitted structure of polyamide fibre, and filling uses eutectic
Point yarn, middle layer is Waterproof Breathable PU Membrane covers 3, and the outer layer 1 of the socks body in weaving is seamless one to be connected with internal layer 2
Body formula structure, the outer layer 1 are the first socks portions, and the internal layer 2 is the second socks portion, the first socks portion and
Two socks portions are that 4 seamless weavings are connected at foot neck, and the Waterproof Breathable PU Membrane covers 3 are seamless film nested structure.
By sequence described above step, it is made three layers of seamless composite water-proof socks, the product resistance to hydrostatic pressure 3000 of making ~
10000mm H2O (AATCC 127), 1000 ~ 10000g/m of vapor transfer rate2Rs (ASTM E96 BW2000 editions) for 24 hours, it is comfortable and easy to wear
Water resistance is good, and moisture permeable effect is notable, and durable.
Further, the seamless PU Membrane covers structure is that the double-deck PU films are made by gluing, fitting and cut-out（This method
Labeled as 1e-0）, completed by following sequential steps（See Fig. 7）：
1e-01：Two-sided dotted gluing is carried out to PU films on compounding machine；
1e-02：The PU films of two layers of dotted gluing are subjected to pressure heat seal under socks shape mold, the heat source used is frequency electromagnetic waves
（High frequency）, mold is 0.1 ~ 8kg/cm to the pressure of PU films2, two layers of PU film, which generates, combines fixation；
1e-03：Center line by the duplicature being bonded in the gluing of socks shape is cut off, that is, obtains the seamless PU of socks shape
Membrane cover 3, and have opening at foot neck.
Fig. 6 is the mold heat seal cut-out figure of duplicature.Wherein the width of mold hot thread 14 is 2mm ~ 8mm, cutting line 16
Positioned at the inside of mold hot thread, cutting line at a distance from hot thread edge >=1mm.
The heat seal refers to thermal plastic high polymer（Polyurethane）Feature polar covalent bond generate heat and reach under Source
To fusion temp, under stress, two layers of PU film is combined together.PU Membrane covers 3 are obtained according to above-mentioned process route, are applied to as preceding
The 1e steps, and executed successively according to 1a, 1b, 1c, 1d, 1e, 1f, 1g and 1h process, it is of the invention a kind of preferred
Embodiment.
Advantageous effect with the scheme of above-mentioned further preferred embodiment is：Simple process is reliable, is suitable in high volume making
Make, production efficiency is high.1000 ~ 10000mmH of product resistance to hydrostatic pressure of making2O (AATCC 127), 1000 ~ 10000g/ of vapor transfer rate
m2Rs (ASTM E96 BW2000 editions) for 24 hours, water resistance comfortable and easy to wear is good, and moisture permeable effect is notable, and durable.
Further, between foregoing 1e and 1f steps, the method for increased step e, use is：In PU Membrane covers
Ankle portion outside an additional heatable annular metal cuffs, heating temperature is 80 ~ 130 DEG C, and mold is to PU films and described
The pressure in the second socks portion is 0.1 ~ 8kg/cm2, 20 ~ 200S of time, to the PU Membrane covers and second socks at ankle
Portion carries out local heating, and PU Membrane covers 3 is made to be fixed on the second socks portion 2 in ankle portion.
By the increased step, being covered on internal layer socks body for the PU Membrane covers stabilization can be made, craft can be reduced
Complicated degree of operation, technique grasp easier to operate.
Embodiment 1
Make the present embodiment three layers of water-proof socks before or while, can pre-production PU Membrane covers 3, the step（1e-0 steps）
Including following order step：
1e-01：Two-sided dotted gluing is carried out to PU films on compounding machine；
1e-02：The PU films of two layers of dotted gluing are subjected to pressure heat seal under socks shape mold, the heat source used is frequency electromagnetic waves
（High frequency）, mold is 0.1 ~ 8kg/cm to the pressure of PU films2, apply the high molecular feature polar covalence of xanthan molecule and PU films
Key generates heat under the action of high frequency waves reaches fusion temp, generates to combine and fix；
1e-03：In PU films heat-seal temperature hereinafter, the center line by the duplicature being bonded in the gluing of socks shape is cut off, obtain
The seamless PU Membrane covers 3 of socks shape are obtained, and have opening at foot neck.
During making PU Membrane covers 3 or after completing, it can make the present invention's according to following order step simultaneously
Three layers of water-proof socks：
0a：It starts in single needle bed hosiery machine and weaves socks body the first socks portion front 5, socks veil uses cotton and nylon fiber, filling
Using low melting point yarn（80 ~ 130 DEG C of fusing point）；
0b：Syringe single direction rotation weaves socks face 8 and the stocking sole 10 in the first socks portion 1；
0c：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, to knit out
First socks portion heel 12；
0d：Syringe single direction rotation weaves the first socks portion and the second socks portion stocking leg 4, and position is lining into elastic or ammonia among the stocking leg
Synthetic fibre（It turns over when set forms Double-layered socks and is here formed as stocking blank）；
0e：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, knit out second
Socks portion heel 13；
0f：Syringe single direction rotation weaves socks face 9 and the stocking sole 11 in the second socks portion；
0g：After weaving the second socks portion front 6, breaks and take off socks（Lower machine）, thereby is achieved including the first socks portion and the second socks
The integral structure of sub-portion（As shown in Figure 4）；
1b：Integral structure is turned up, latitude plain reverse side outside, front including；
1c：Second socks portion, 2 front 6 is open and is sutured；
1d：Foot type mold is passed through described from 1 front of the first socks portion, 5 opening from first socks portion front opening
It inside first socks portion, packs into inside second socks portion, the shape and size of the foot type mold and first socks
Portion（1）With second socks portion（2）Match or unanimously；
1e：Socks shape Waterproof Breathable PU Membrane covers 3 are sleeved on to the outside in the second socks portion 2；
1f：First socks portion 1 is turned over backward, is sleeved on 2 outside of PU Membrane covers 3 and the second socks portion；
1g：First socks portion front 5 is open and is sutured, the socks for the three-decker that interlayer contains complete PU Membrane covers are formed；
1h：The socks of three-decker are sleeved on heat-shaping on foot type mold, the setting process refers in 80 ~ 130 DEG C of items
Under part, the pressure of three layers of socks body of mold pair is 0.1 ~ 8kg/cm2, the sizing duration is 20 ~ 200S, and the melting of low melting point yarn will
Internal layer（That is the second socks portion 2）, PU Membrane covers 3, outer layer（That is the first socks portion 1）It is welded together to form integrated seamless waterproof socks.
It is with the advantageous effect of said program：Three layers of made water-proof socks integrality are good, high yield rate, production efficiency
Height, good water-proof effect are comfortable and easy to wear.
Manufactured three layers of seamless composite water-proof socks, 3000 ~ 10000 mmH of resistance to hydrostatic pressure2O (AATCC 127), vapor transfer rate
1000~10000 g/m2Rs (ASTM E96 BW 2000 editions) for 24 hours, water resistance comfortable and easy to wear is good, and moisture permeable effect is notable, and
It is durable.
Embodiment 2
Three layers of water-proof socks of the present invention are made according to following order step：
0a：It starts in single needle bed hosiery machine and weaves socks body the first socks portion front 5, socks veil uses cotton and nylon fiber, filling
Using low melting point yarn（80 ~ 130 DEG C of fusing point）；
0b：Syringe single direction rotation weaves socks face 8 and the stocking sole 10 in the first socks portion 1；
0c：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, to knit out
First socks portion heel 12；
0d：Syringe single direction rotation weaves the first socks portion and the second socks portion stocking leg 4, and position is lining into elastic or ammonia among the stocking leg
Synthetic fibre（It turns over when set forms Double-layered socks and is here formed as stocking blank）；
0e：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, knit out second
Socks portion heel 13；
0f：Syringe single direction rotation weaves socks face 9 and the stocking sole 11 in the second socks portion；
0g：After weaving the second socks portion front 6, breaks and take off socks（Lower machine）, thereby is achieved including the first socks portion and the second socks
The integral structure of sub-portion（As shown in Figure 4）；
1b：Integral structure is turned up, latitude plain reverse side outside, front including；
1c：Second socks portion, 2 front 6 is open and is sutured；
1d：From first socks portion front opening, foot type mold is passed through inside first socks portion, packs into described the
Inside two socks portions, shape and size and first socks portion of the foot type mold（1）With second socks portion（2）Phase
It is mating or consistent；
1e：Seamless socks shape Waterproof Breathable PU Membrane covers 3 are sleeved on to the outside in the second socks portion 2；
e：Local heating is carried out to PU Membrane covers 3 and the second socks portion 2 at ankle, is in the ankle portion of PU Membrane covers by the way of
The heatable annular metal cuffs in additional one of outside, heating temperature are 80 ~ 130 DEG C, and 20 ~ 200S of time makes PU Membrane covers 3 in foot
Wrist is fixed on the second socks portion 2；
1f：First socks portion 1 is turned over backward, is sleeved on 2 outside of PU Membrane covers 3 and the second socks portion；
1g：First socks portion front 5 is open and is sutured, the socks for the three-decker that interlayer contains complete PU Membrane covers are formed；
1h：The socks of three-decker are sleeved on heat-shaping on foot type mold, the setting process refers in 80 ~ 130 DEG C of items
Under part, the sizing duration is 20 ~ 200S, and the pressure of three layers of socks body of mold pair is 0.1 ~ 8kg/cm2, the melting of low melting point yarn will
Internal layer（That is the second socks portion 2）, PU Membrane covers 3, outer layer（That is the first socks portion 1）It is welded together to form integrated seamless waterproof socks.
According to three layers made from the method for the present invention seamless composite water-proof socks, the socks body is divided into three layers from inside to outside, institute
The veil of the outer layer 1 and internal layer 2 of stating socks body is by cotton yarn and the woven knitted structure of polyamide fibre, and filling uses low melting point yarn, in
Interbed is Waterproof Breathable PU Membrane covers 3, and the outer layer 1 of the socks body in weaving is the seamless integral structure being connected with internal layer 2,
The outer layer 1 is the first socks portion, and the internal layer 2 is the second socks portion, the first socks portion and the second socks portion
It is that 4 seamless weavings are connected at foot neck, the Waterproof Breathable PU Membrane covers 3 are seamless film nested structure.
By sequence described above step, being covered on internal layer socks body for the stabilization of PU Membrane covers 3 can be made, technological operation can be reduced
Complexity, effectively improve yield rate, properties of product are stablized.
Product 3000 ~ 10000mm of resistance to hydrostatic pressure H of making2O, 1000 ~ 10000g of vapor transfer rate H2O/D, it is comfortable and easy to wear anti-
Aqueous energy is good, durable.
Embodiment 3
Make the present embodiment three layers of water-proof socks before or while, can pre-production PU Membrane covers 3, the step（1e-0 steps）
Including following order step：
1e-01：Two-sided dotted gluing is carried out to PU films on compounding machine；
1e-02：The PU films of two layers of dotted gluing are subjected to pressure heat seal under socks shape mold, the heat source used is frequency electromagnetic waves
（High frequency）, the feature polar covalent bond of polyurethane high molecule generates heat under the action of high frequency waves reaches the welding temperature of two layers of PU film
Degree, mold are 0.1 ~ 8g/cm to the pressure of PU films2, two membranes, which generate, combines fixation；
1e-03：In PU films heat-seal temperature hereinafter, the center line by the duplicature being bonded in the gluing of socks shape is cut off, obtain
The seamless PU Membrane covers 3 of socks shape are obtained, and have opening at foot neck.
During making PU Membrane covers 3 or after completing, it can make the present invention's according to following order step simultaneously
Three layers of water-proof socks：
0a：It starts in single needle bed hosiery machine and weaves socks body the first socks portion front 5, socks veil uses cotton and nylon fiber, filling
Using low melting point yarn（80 ~ 130 DEG C of fusing point）；
0b：Syringe single direction rotation weaves socks face 8 and the stocking sole 10 in the first socks portion 1；
0c：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, to knit out
First socks portion heel 12；
0d：Syringe single direction rotation weaves the first socks portion and the second socks portion stocking leg 4, and position is lining into elastic or ammonia among the stocking leg
Synthetic fibre（It turns over when set forms Double-layered socks and is here formed as stocking blank）；
0e：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, knit out second
Socks portion heel 13；
0f：Syringe single direction rotation weaves socks face 9 and the stocking sole 11 in the second socks portion；
0g：After weaving the second socks portion front 6, breaks and take off socks（Lower machine）, thereby is achieved including the first socks portion and the second socks
The integral structure of sub-portion（As shown in Figure 4）；
1b：Integral structure is turned up, latitude plain reverse side outside, front including；
1c：Second socks portion, 2 front 6 is open and is sutured；
1d：From first socks portion front opening, foot type mold is passed through inside first socks portion, packs into described the
Inside two socks portions, shape and size and first socks portion of the foot type mold（1）With second socks portion（2）Phase
It is mating or consistent；
1e：Seamless socks shape Waterproof Breathable PU Membrane covers 3 are sleeved on to the outside in the second socks portion 2；
e：Local heating is carried out to PU Membrane covers 3 and the second socks portion 2 at ankle, is in the ankle portion of PU Membrane covers by the way of
The heatable annular metal cuffs in additional one of outside, heating temperature are 80 ~ 130 DEG C, and 20 ~ 200S of time makes PU Membrane covers 3 in foot
Wrist is fixed on the second socks portion 2；
1f：First socks portion 1 is turned over backward, is sleeved on 2 outside of PU Membrane covers 3 and the second socks portion；
1g：First socks portion front 5 is open and is sutured, the socks for the three-decker that interlayer contains complete PU Membrane covers are formed；
1h：The socks of three-decker are sleeved on heat-shaping on foot type mold, the setting process refers in 80 ~ 130 DEG C of items
Under part, the sizing duration is 20 ~ 200S, and the pressure of three layers of socks body of mold pair is 0.1 ~ 8kg/cm2, the melting of low melting point yarn will
Internal layer（That is the second socks portion 2）, PU Membrane covers 3, outer layer（That is the first socks portion 1）It is welded together to form integrated seamless waterproof socks.
According to three layers made from the method for the present invention seamless composite water-proof socks, the socks body is divided into three layers from inside to outside, institute
The veil of the outer layer 1 and internal layer 2 of stating socks body is by cotton yarn and the woven knitted structure of polyamide fibre, and filling uses low melting point yarn, in
Interbed is Waterproof Breathable PU Membrane covers 3, and the outer layer 1 of the socks body in weaving is the seamless integral structure being connected with internal layer 2,
The outer layer 1 is the first socks portion, and the internal layer 2 is the second socks portion, the first socks portion and the second socks portion
It is that 4 seamless weavings are connected at foot neck, the Waterproof Breathable PU Membrane covers 3 are seamless film nested structure.
By above step, being covered on internal layer socks body for the stabilization of PU Membrane covers 3 can be made, answering for technological operation can be reduced
Miscellaneous degree, effectively improves yield rate, and properties of product are stablized.
Product 3000 ~ 10000mm of resistance to hydrostatic pressure H of making2O, 1000 ~ 10000g of vapor transfer rate H2O/D, it is comfortable and easy to wear anti-
Aqueous energy is good, durable.
Embodiment 4
Make the present embodiment three layers of water-proof socks before or while, can pre-production PU Membrane covers 3, the step（1e-0 steps）
Including following order step：
1e-01：Two-sided dotted gluing is carried out to PU films on compounding machine；
1e-02：The PU films of two layers of dotted gluing are subjected to pressure heat seal under socks shape mold, the heat source used is frequency electromagnetic waves
（High frequency）, the feature polar covalent bond of polyurethane high molecule generates heat under the action of high frequency waves reaches the welding temperature of two layers of PU film
Degree, mold are 0.1 ~ 8g/cm to the pressure of PU films2, two membranes, which generate, combines fixation；
1e-03：In PU films heat-seal temperature hereinafter, the center line by the duplicature being bonded in the gluing of socks shape is cut off, obtain
The seamless PU Membrane covers 3 of socks shape are obtained, and have opening at foot neck.
During making PU Membrane covers 3 or after completing, it can make the present invention's according to following order step simultaneously
Three layers of water-proof socks：
0a：It starts in single needle bed hosiery machine and weaves socks body the first socks portion front 5, socks veil uses cotton and nylon fiber, filling
Using sheath-core type low-melting point yarn（80 ~ 130 DEG C of fusing point）；
0b：Syringe single direction rotation weaves socks face 8 and the stocking sole 10 in the first socks portion 1；
0c：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, to knit out
First socks portion heel 12；
0d：Syringe single direction rotation weaves the first socks portion and the second socks portion stocking leg 4, and position is lining into elastic or ammonia among the stocking leg
Synthetic fibre（It turns over when set forms Double-layered socks and is here formed as stocking blank）；
0e：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, knit out second
Socks portion heel 13；
0f：Syringe single direction rotation weaves socks face 9 and the stocking sole 11 in the second socks portion；
0g：After weaving the second socks portion front 6, breaks and take off socks（Lower machine）, thereby is achieved including the first socks portion and the second socks
The integral structure of sub-portion（As shown in Figure 4）；
1b：Integral structure is turned up, latitude plain reverse side outside, front including；
1c：Second socks portion, 2 front 6 is open and is sutured；
1d：From first socks portion front opening, foot type mold is passed through inside first socks portion, packs into described the
Inside two socks portions, shape and size and first socks portion of the foot type mold（1）With second socks portion（2）Phase
It is mating or consistent；
1e：Seamless socks shape Waterproof Breathable PU Membrane covers 3 are sleeved on to the outside in the second socks portion 2；
e：Local heating is carried out to PU Membrane covers 3 and the second socks portion 2 at ankle, is in the ankle portion of PU Membrane covers by the way of
The heatable annular metal cuffs in additional one of outside, heating temperature are 80 ~ 130 DEG C, and 20 ~ 200S of time makes PU Membrane covers 3 in foot
Wrist is fixed on the second socks portion 2；
1f：First socks portion 1 is turned over backward, is sleeved on 2 outside of PU Membrane covers 3 and the second socks portion；
1g：First socks portion front 5 is open and is sutured, the socks for the three-decker that interlayer contains complete PU Membrane covers are formed；
1h：The socks of three-decker are sleeved on heat-shaping on foot type mold, the setting process refers in 80 ~ 130 DEG C of items
Under part, the sizing duration is 20 ~ 200S, and the pressure of three layers of socks body of mold pair is 0.1 ~ 8kg/cm2, the melting of low melting point yarn will
Internal layer（That is the second socks portion 2）, PU Membrane covers 3, outer layer（That is the first socks portion 1）It is welded together to form integrated seamless waterproof socks.
According to three layers made from the method for the present invention seamless composite water-proof socks, the socks body is divided into three layers from inside to outside, institute
The veil of the outer layer 1 and internal layer 2 of stating socks body is by cotton yarn and the woven knitted structure of polyamide fibre, and filling uses sheath-core type low-melting point yarn
Line, middle layer are Waterproof Breathable PU Membrane covers 3, and the outer layer 1 of the socks body in weaving is the seamless integral type being connected with internal layer 2
Structure, the outer layer 1 are the first socks portions, and the internal layer 2 is the second socks portion, the first socks portion and the second socks
Sub-portion is that 4 seamless weavings are connected at foot neck, and the Waterproof Breathable PU Membrane covers 3 are seamless film nested structure.
Product 3000 ~ 10000mm of resistance to hydrostatic pressure H of making2O, 1000 ~ 10000g of vapor transfer rate H2O/D, it is comfortable and easy to wear anti-
Aqueous energy is good, durable.
For the filling that the present embodiment uses for the low melting point yarn of core-skin type, socks veil uses cotton and nylon fiber, made
The three layers of water-proof socks integrality made are good, and socks body pliability is good and toughness is high, and good water-proof effect is comfortable and easy to wear.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (10)
1. the production method of three layers of seamless composite water-proof socks, which is characterized in that including following order step：
1a：Once molding is made into including the first socks portion on single needle bed hosiery machine（1）With the second socks portion（2）Integral type knot
Structure, first socks portion（1）With second socks portion（2）At its foot neck（4）It is seamlessly connected, socks veil is to use
One or several kinds in cotton, terylene and nylon, filling use low melting point yarn, first socks portion and second socks portion
Front tiptoe at be respectively kept with opening；
1b：The integral structure is turned up, latitude plain reverse side outside, front including；
1c：By second socks portion front（6）Opening suture；
1d：From first socks portion front（5）Foot type mold is passed through first socks portion by opening（1）Inside packs into
Second socks portion（2）Inside, shape and size and first socks portion of the foot type mold（1）With second socks
Sub-portion（2）Match or unanimously；
1e：By seamless socks shape Waterproof Breathable PU Membrane covers（3）It is placed in second socks portion（2）Outside；
1f：By first socks portion（1）It turns over backward, is sleeved on the PU Membrane covers（3）With second socks portion（2）Outside；
1g：By first socks portion front（5）Opening suture forms interlayer and contains the PU Membrane covers（3）Three-decker
Socks；
1h：By the socks heat-shaping for the three-decker being sleeved on foot type mold, the temperature of the heat-shaping is 80 ~
130 DEG C, the mold be 0.1 ~ 8kg/cm to the pressure of socks body2, the described low melting point yarn melting is by second socks portion
（2）, the PU Membrane covers（3）With first socks portion（1）It is welded together, forms the seamless composite water-proof socks of three layers of integral type.
2. the production method of three layers of seamless composite water-proof socks described in accordance with the claim 1, characterized in that the integral type knot
Structure is completed by following sequential steps：
0a：It starts in single needle bed hosiery machine and weaves the first socks portion front of socks body（5）；
0b：Syringe single direction rotation weaves the socks face in first socks portion（8）And the stocking sole（10）；
0c：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, to knit out
The heel in first socks portion（12）；
0d：Syringe single direction rotation weaves at the foot neck of the integral structure（4）, at the foot neck（4）It is integral structure
The stocking leg, position is lining into elastic or spandex among the stocking leg；
0e：Syringe reciprocating rotary first gradually decrease participate in braiding knitting needle, after gradually increase participation braiding knitting needle, knit out second
Socks portion heel（13）；
0f：Syringe single direction rotation weaves the socks face in the second socks portion（9）And the stocking sole（11）；
0g：Weave the second socks portion front（6）Afterwards, break and take off socks.
3. according to the production method of three layers as claimed in claim 1 or 2 seamless composite water-proof socks, characterized in that as previously described
1e and 1f steps between, increase following steps：
e：To the PU Membrane covers at ankle（3）With second socks portion（2）Carry out pressurized heating, temperature 80 ~ 130
DEG C, 0.1 ~ 8kg/cm of pressure2, 20 ~ 200S of time.
4. the production method of three layers of seamless composite water-proof socks described in accordance with the claim 3, characterized in that the heating uses
Method be：In PU Membrane covers（3）Ankle portion outside plus a heatable annular metal cuffs.
5. according to the production method of three layers as claimed in claim 1 or 2 seamless composite water-proof socks, characterized in that the PU films
Set（3）It is that the double-deck PU films are made by gluing, fitting and cut-out.
6. the production method of three layers of seamless composite water-proof socks according to claim 5, characterized in that the PU Membrane covers
（3）It is completed by following sequential steps：
1e-01：Two-sided dotted gluing is carried out to PU films on compounding machine；
1e-02：The PU films of two layers of dotted gluing are subjected to pressure heat seal under socks shape mold；
1e-03：Center line by the duplicature being bonded in the gluing of socks shape is cut off, that is, obtains the seamless film of socks shape
Set 3, and at foot neck（15）There is opening.
7. the production method of three layers of seamless composite water-proof socks according to claim 6, characterized in that the pressure heat seal
For the heat source used for frequency electromagnetic waves, mold is 0.1 ~ 8kg/cm to the pressure of PU films2。
8. the production method of three layers of seamless composite water-proof socks according to claim 4, characterized in that the PU Membrane covers
（3）It is completed by following sequential steps：
1e-01：Two-sided dotted gluing is carried out to PU films on compounding machine；
1e-02：The PU films of two layers of dotted gluing are subjected to pressure heat seal under socks shape mold；
1e-03：Center line by the duplicature being bonded in the gluing of socks shape is cut off, that is, obtains the seamless film of socks shape
It covers (3), and at foot neck（15）There is opening.
9. the production method of three layers of seamless composite water-proof socks according to claim 8, characterized in that the pressure heat seal
For the heat source used for frequency electromagnetic waves, mold is 0.1 ~ 8kg/cm to the pressure of PU films2。
10. the production method of three layers of seamless composite water-proof socks according to claim 9, characterized in that the filling is
Sheath-core type low-melting point yarn.
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|---|---|---|---|
| CN201810110060.7A CN108433199A (en) | 2018-02-09 | 2018-02-09 | The production method of three layers of seamless composite water-proof socks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810110060.7A CN108433199A (en) | 2018-02-09 | 2018-02-09 | The production method of three layers of seamless composite water-proof socks |
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| CN201810110060.7A Pending CN108433199A (en) | 2018-02-09 | 2018-02-09 | The production method of three layers of seamless composite water-proof socks |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110613204A (en) * | 2019-02-22 | 2019-12-27 | 丸红鞋业株式会社 | 3D full-formed moisture-permeable waterproof knitted shoe and preparation method thereof |
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| JPH1150303A (en) * | 1997-07-28 | 1999-02-23 | Bandou Seni Kk | Production of inner and outer double-layered socks |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110613204A (en) * | 2019-02-22 | 2019-12-27 | 丸红鞋业株式会社 | 3D full-formed moisture-permeable waterproof knitted shoe and preparation method thereof |
| WO2020170474A1 (en) * | 2019-02-22 | 2020-08-27 | 株式会社丸紅フットウェア | Method for manufacturing fully 3d-molded moisture-permeable waterpfoor knit shoes |
| KR20210111306A (en) | 2019-02-22 | 2021-09-10 | 가부시키카이샤 마루베니 풋도웨아 | Manufacturing method of 3D full-molded moisture-permeable waterproof knit shoes |
| JPWO2020170474A1 (en) * | 2019-02-22 | 2021-10-14 | 株式会社丸紅フットウェア | How to make 3D fully molded breathable waterproof knit shoes |
| CN110613204B (en) * | 2019-02-22 | 2021-11-26 | 福建睿和新材料科技有限公司 | 3D full-formed moisture-permeable waterproof knitted shoe and preparation method thereof |
| JP7245316B2 (en) | 2019-02-22 | 2023-03-23 | 株式会社丸紅フットウェア | Method for manufacturing 3D full-molded moisture-permeable waterproof knit shoes |
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