CN108426239A - A kind of pressure controlled improvement system and method for waste heat boiler - Google Patents

A kind of pressure controlled improvement system and method for waste heat boiler Download PDF

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Publication number
CN108426239A
CN108426239A CN201810309971.2A CN201810309971A CN108426239A CN 108426239 A CN108426239 A CN 108426239A CN 201810309971 A CN201810309971 A CN 201810309971A CN 108426239 A CN108426239 A CN 108426239A
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data packets
lost data
processor
lost
emitter
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时枫娇
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • F22B1/02Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
    • F22B1/18Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B35/00Control systems for steam boilers
    • F22B35/007Control systems for waste heat boilers
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D16/00Control of fluid pressure
    • G05D16/20Control of fluid pressure characterised by the use of electric means
    • G05D16/2093Control of fluid pressure characterised by the use of electric means with combination of electric and non-electric auxiliary power
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00Arrangements for monitoring or testing data switching networks
    • H04L43/08Monitoring or testing based on specific metrics, e.g. QoS, energy consumption or environmental parameters
    • H04L43/0823Errors, e.g. transmission errors
    • H04L43/0829Packet loss
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L43/00Arrangements for monitoring or testing data switching networks
    • H04L43/16Threshold monitoring
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Automation & Control Theory (AREA)
  • General Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Health & Medical Sciences (AREA)
  • Computing Systems (AREA)
  • General Health & Medical Sciences (AREA)
  • Medical Informatics (AREA)
  • Selective Calling Equipment (AREA)

Abstract

A kind of pressure controlled improvement system and method for waste heat boiler, processor is also used for via differentiating duration that data packet is read either with or without differentiating either with or without there are lost data packets more than the normal reading duration of data packet, if more than the normal reading duration of data packet, illustrate lost data packets be in the presence of;Processor is also used for exporting the quotient of the duration of data packet reading divided by the duration of the read data packet of setting;Then the numerical value obtained after the quotient being carried out rounding processing is as the number of lost data packets at this time;The number of lost data packets at this time is obtained with this;The insufficient defect of correctness of data dead state understanding can only be made by the message of few lost data packets to understand data dead state with this by effectively preventing worker in the prior art in combination with other steps.

Description

A kind of pressure controlled improvement system and method for waste heat boiler
Technical field
The present invention relates to mechanical boiler technical fields, and in particular to a kind of pressure controlled improvement system of waste heat boiler and its Method.
Background technology
It is necessarily required to during coke oven coke-pusher using cleaner control pollution, during releasing coke, often More high temperature paroxysmal flue dust is generated, the temperature of flue dust and the time of dedusting can be monitored simultaneously, can generate and accurately push away Burnt time sheet is conducive to the practical maintenance time of origin of identification, takes technological means to control tedge waste heat in the corresponding period The drum pressure and water level of recovery system, avoid the formation of false water level, and security risk is brought to tedge residual neat recovering system.
Then it there has been a kind of pressure controlled improvement system of coke oven coke oven uprising tube waste heat boiler, including oxygen-eliminating device/steam turbine, Sink, feed pump, flue gas heat-exchanger, drum, forced circulation pump and rising heat exchange of heat pipe, external water pipe and the oxygen-eliminating device/ Steam turbine connects, and the oxygen-eliminating device/steam turbine connect by the first pipeline with the sink, the sink by the second pipeline and The feed pump connection, the feed pump are connect by third pipeline with the flue gas heat-exchanger, the flue gas heat-exchanger It is connect with the drum by the 4th pipeline, the drum is connect by the 5th pipeline with the forced circulation pump, the pressure Circulating pump is connect by the 6th pipeline at least one rising heat exchange of heat pipe;The rising heat exchange of heat pipe passes through the 7th pipeline and institute Drum connection is stated, the drum is connect by the 8th pipeline with steam pipe network.
Specifically, the drum is set as 2, one of them in pipeline cycle as spare, when drum is in maintenance When period or damage, spare drum is enabled, spare drum is avoided that halt production.
The pressure controlled improvement system specific work process of coke oven coke oven uprising tube waste heat boiler:Come by oxygen-eliminating device/steam turbine Temperature be 80-90 DEG C of water, through the first Pipeline transport to sink accumulation get up, third pipeline is passed through by feed pump through the second pipeline It is delivered to flue gas heat-exchanger, after the heat of absorption from flue gas heat exchanger, forms the mixture of 120-200 DEG C of water and steam, this When, the mixture is through the 4th Pipeline transport to drum, the steam water interface in drum, and after gas-liquid separation, gas is through the 8th pipe Road is delivered to steam pipe network, liquid after forced circulation pump forced circulation by the 6th Pipeline transport to tedge heat exchanger after, inhale It receives the waste heat for rising heat exchange of heat pipe and is delivered to drum again through the 7th pipeline, the carbonated drink in drum after temperature is further promoted After gas-liquid separation, gas continues cycling through mixture through the 8th Pipeline transport to steam pipe network, liquid.
In the process, the heat for rising and being generated in heat exchange of heat pipe has been recycled, however, when coke oven is in turn(a)round, by In stopping aerogenesis in coke oven, then the heat being connected in the rising heat exchange of heat pipe above coke oven can be reduced, and it will cause in drum Pressure transient, be easy to form false water level when drum pressure is unstable, in drum, drum false water level is in coke making process stream There are security risks in journey, are easy to happen dangerous accident, therefore, the water to be come by oxygen-eliminating device/steam turbine, absorption from flue gas Heat in heat exchanger, and the water vapour for raising the temperature to 120-200 DEG C is delivered to drum, supplements the water vapour in drum, It to stablize the pressure of drum, prevents drum from false water level occur, eliminates security risk, ensure that the steady of entire coke making process Fixed operation, while also adding vapour gas yield.
The drum is connect by the 9th pipeline with the flue gas heat-exchanger, and the flue gas heat-exchanger passes through the tenth pipe Road is connect with the drum.
Specifically, after gas-liquid separation, gas is through the 8th Pipeline transport to steam pipe network, liquid for the gas-liquid mixture in drum Body is then by an outlet pipe part for drum lower part through the 5th pipeline, after forced circulation pump forced circulation, by the 6th pipeline It is delivered to after rising heat exchange of heat pipe heat exchange, after temperature is further promoted, drum, another part is delivered to again through the 7th pipeline Liquid continues on to flue gas heat-exchanger through the 9th pipeline, and after the heat of further absorption from flue gas heat exchanger, temperature is into one Step increases, and becomes steam water interface, at this point, a forced circulation pump can be arranged in the tenth pipeline, is followed through forced circulation pump pressure After ring, it is delivered to drum, this circulatory system has fully recycled the heat of flue gas heat-exchanger, increases the yield of steam, simultaneously Also contribute to stablize the steam pressure in drum.
The flue gas heat-exchanger is equipped with blast pipe and discharge pipe, and the blast pipe is connect with wind turbine;The secondary water Pipe passes through collateral pipeline and first piping connection.Specifically, when starting to the scheduled overhaul period, in repair time section Thermal medium is reduced in riser heat exchanger, and the steam of generation is reduced, and by wind turbine, increases the flue gas stream extracted out in flue gas heat-exchanger Amount increases heat exchange amount and is conducive to stablize drum pressure to increase the yield of steam, is conducive to entire coke oven coke oven uprising tube waste heat The improvement system that boiler pressure is adjusted stablizes long-term operation.
The third pipeline passes through the 11st pipeline and first piping connection.11st pipeline is as sink and water supply When the fluid flow in third pipeline pipe increases circulating pump is arranged in the 11st pipeline, by following in collateral branch's pipeline between pump Ring pumps, and partially liq is delivered to the first pipeline by the 11st pipeline, is back in sink.11st pipeline can adjust entrance Fluid flow in flue gas heat-exchanger.
4th pipeline is equipped with the first shut-off valve, and the 7th pipeline is equipped with the second shut-off valve.Described first It is located at the 4th pipeline between valve and the feed pump and is equipped with the 12nd pipeline, the 12nd pipeline and described the Six piping connections.
Specifically, the accident that is equipped with is located on the 7th pipeline between second valve and the rising heat exchange of heat pipe Desorption tube.
Specifically, the 12nd pipeline is equipped with third shut-off valve.When drum breaks down, the first shut-off valve is closed 4th pipeline, the second shut-off valve close the 7th pipeline, by the 12nd pipeline by the carbonated drink after flue gas heat-exchanger exchanges heat Mixture after rising heat exchange of heat pipe, is directly arranged from accident desorption tube via the 6th pipeline with the 12nd piping connection Go out, eliminates the existing security risk of drum failure.
The height of entrance on the drum is higher than its water outlet.Using this set, reduce the gas-liquid entered in drum Impact of the mixture to original liquid level in drum, is conducive to the liquid level for stablizing drum.Meanwhile the entrance on drum is also managed with the 4th Road is connected to.
The pressure controlled improvement system of the coke oven coke oven uprising tube waste heat boiler further includes the biography of the practical maintenance time of origin of monitoring Sensor, the sensor include scanner, close to switch and thermocouple, and the installation of TC is described close on dust removing tube On the smoke guide pipe lid switching mechanism of coke oven operation vehicle, the scanner is mounted on coke oven operation vehicle switch;Institute It states dust removing tube and is equipped with dust removal port, the dust removal port is equipped with dedusting turnover panel, and the dedusting turnover panel is equipped with dedusting strut, described Dedusting strut is equipped with the label corresponding to carbonization chamber.
Specifically, when the coke side of coke oven is equipped with dust removing tube, and the mixed coal in coke furnace carbonization chamber is in destructive distillation latter stage, coke oven Working truck carries out pushing coke operation according to the coke pushing schedule plan of layout, will be set to leading on coke oven operation vehicle coke guide Smoke pipe is covered in the dust removal port that dust removing tube is equipped with and is dusted.The label can be the brand equipped with Quick Response Code.Quick Response Code Brand be mounted on the dedusting turnover panel on dust removing tube and corresponded with dust removal port, each dust removal port and each carbonization chamber of coke oven are one by one Corresponding, Quick Response Code is loaded with the heat (batch) number information of corresponding carbonization chamber.
The thermocouple is electrically connected with PLC servers by signal cable, the scanner, close to switch respectively with coke Wireless communication module is electrically connected in stove working truck, and the PLC servers are electrically connected with Industrial Control Computer.Wherein, PLC takes Device of being engaged in connects interchanger by industrial Ethernet, is connected monitoring center by industrial Ethernet with interchanger.
When coke oven operation vehicle coke guide operation, coke guide is moved to job position, and pusher machine is equipped with dedusting push rod, removes Equipped with CCD camera and close to switching on dirt push rod, when the smoke guide pipe on working truck coke guide is dusted, dedusting push rod extends to Before dedusting strut, at this point, CCD camera scans the two-dimensional code to identify that heat (batch) number, CCD camera can be believed by the switching value of dedusting push rod Number start barcode scanning, CCD camera is electrically connected emitter, heat (batch) number is sent to ground Coke-pushing Management System, dedusting push rod pushes Dedusting turnover panel monitors the location information of dedusting push rod close to switch to open position, and emitter is electrically connected close to switch, to Ground Coke-pushing Management System emission switch amount signal is equipped with temperature sensor on dust removing tube, also can riser management system hair upwards Digital quantity signal is penetrated, when temperature reaches threshold values, record operating time and heat (batch) number (dividing coke oven number and location number), on the day of artificial layout After operation planning, next operation planning, operation meter are inputted by the tedge oven pushing management software on Industrial Control Computer It includes following information to mark in record, the operation planning of each carbonization chamber group of 1#, 2# stove, activity duration and repair time section, the above behaviour It makes a plan to plan each carbonization chamber number and pushing schedule of coke pushing, the above activity duration is each carbonization chamber coke pushing in operation planning The plan moment, the plan coke pushing in the coke pushing interval time section or each carbonization chamber group for each carbonization chamber group between of above repair time section Carbonization chamber and carbonization chamber between coke pushing interval time section, when starting to the scheduled overhaul period, pass through Quick Response Code operation note Identifying system identification is recorded, for example, 2# stoves, the most end position heat (batch) number of operation planning in the works on duty whether typing operating time And heat (batch) number, if non-typing, aborting task, if typing increases the flue gas flow extracted out in flue gas heat-exchanger and increases heat exchange amount;It arrives At the end of the scheduled overhaul period, the next operation planning of 2# stoves in the works is identified by Quick Response Code operation note identifying system First position number, if typing, if non-typing, not aborting task, if typing, aborting task, if typing reduces flue gas heat exchange The flue gas flow extracted out in device reduces heat exchange amount;It in the process, can be rapidly real due to being scanned the two-dimensional code by CCD camera The carbonization chamber heat (batch) number residing for coke guide is now accurately positioned, by detecting dedusting close to switch
The location information of push rod can rapidly realize that accurate positionin is ready for the corresponding dust removal port of carbonization chamber of coke pushing operation, Temperature sensor detects the temperature information because of the high-temperature gas that dedusting generates, and confirms the carbonization chamber hair for being ready for coke pushing operation Given birth to coke pushing operation, by Coke-pushing Management System software analyze occur coke pushing operation carbonization chamber heat (batch) number whether with operation planning Most end position heat (batch) number is identical, or identical as the first position heat (batch) number of next operation planning, and accurate acquisition can be rapidly realized with this The generation moment or finish time of repair time section.
Such as:Normally for every eight hours, 46 stove coke pushings, 1# stoves have 23 stoves, 2# stoves to have 23 stoves, per tour 1# and 2# stove respectively to suspend Coke pushing operate 4 hours, be divided to two sections of repair times, respectively about 2 hours, the repair time section rising heat exchange of heat pipe in thermal medium reduction (because Coke pushing heat (batch) number is waited for close to coking latter stage, every section of plan has 11 stoves to be in wait for coke pushing state), the steam of generation is reduced, if can detect To the practical time started of maintenance, the accurate quantity of steam that adjusts can stablize steam water-level, and increase production.
In Coke-pushing Management System, whole system is based on the existing local area network of company, and main hardware configuration includes: Database server 1, the client workstation of networking and printer are several (depending on concrete application situation).In view of existing Physical condition, when building system application platform, by Central Control Room database server and a nearest therewith client End work station merges into a machine, with cost-effective.
User includes two kinds of roles in system:Central Control Room operating personnel and operation area administrative staff, the permission responsibility of the two It is different.Central Control Room operating personnel mainly complete the input of per tour coke pushing production schedule and pipe by client workstation Reason prints pusher machine driver blank table and coke pushing plan and is distributed to related personnel to guide production, and by pusher machine driver feedback Coke pushing record back is input in system.In short, Central Control Room operating personnel are to the typing of routine basis data and pipe in system Reason plays important function, is the key that system is run well.And operation area administrative staff then be responsible for system permission distribution, System important parameter setting (change regulation coking time) simultaneously can read production report:Including coke pushing account, daily paper and monthly magazine Deng.Finally, operation area administrative staff can be understood coke production situation in time by analytical statement and make appropriate adjustment, be section It learns rational production and important evidence is provided.
This Coke-pushing Management System utmostly reduces cost designing and developing, careful analysis coking life in development process The management characteristic of production. art link and the actual conditions of coke oven, it is convenient, it is quick, accurate.Utmostly mitigate after putting into operation The duplication of labour of relevant staff makes it be engaged in more creative labour, and more values are created for enterprise.
The processor of emitter by wireless communication module earthward Coke-pushing Management System database server emit The mode of on-off model is:
On-off model is transmitted in the form of data packet close to switch the processor of emitter, then the place of emitter Reason device is equally transmitted to on-off model by wireless communication module the number of ground Coke-pushing Management System in the form of data packet According to library server, and with the extension of function, the software being equipped on the processor of emitter is also more.A large amount of software exists When the performance and function of improving emitter, also so that the utilization rate of processor is excessively high, the place of emitter is reduced with this The respective rate for managing device, forms data dead state.
The data dead state that the processor of emitter occurs be due to software during execution lost data packets and shape At, with arbitrariness and sudden characteristic, concurrent attending by becomes larger with the period or transports the habit of user to be activated. So being not easy to reproduce the data dead state that fortune user runs under normal conditions.
So only in the related message for the processor lost data packets for obtaining emitter, worker can be correctly right The execution of data dead state, which is betrayed, to be distinguished and understands, improvement is executed to the processor of emitter with this.Current lost data packets Message writes into the internal memory that the processor is equipped with, and can more only provide and be used for worker, so worker Only data dead state can be understood by the message of these few lost data packets, with this so that data dead state The correctness of understanding is insufficient.
Invention content
To solve the above problems, the present invention provides a kind of pressure controlled improvement system and method for waste heat boiler, have Effect avoids worker in the prior art only can understand data dead state by the message of few lost data packets With this so that the insufficient defect of correctness that data dead state understands.
In order to overcome the deficiencies in the prior art, the present invention provides a kind of pressure controlled improvement system of waste heat boiler and The solution of its method, it is specific as follows:
A kind of method of the pressure controlled improvement system of waste heat boiler, when coke oven operation vehicle coke guide operation, coke guide movement To job position, pusher machine is equipped with dedusting push rod, and CCD camera is housed on dedusting push rod and close to switch, working truck blocks coke When smoke guide pipe on vehicle is dusted, before dedusting push rod extends to dedusting strut, at this point, CCD camera scans the two-dimensional code to identify Heat (batch) number, CCD camera can start barcode scanning by the on-off model of dedusting push rod, and CCD camera is electrically connected emitter, by heat (batch) number It is sent to ground Coke-pushing Management System, dedusting push rod pushes dedusting turnover panel to open position, and dedusting push rod is monitored close to switch Location information is electrically connected emitter close to switch, and the processor of emitter passes through wireless communication module earthward coke pushing The database server emission switch amount signal of management system;
The database server emission switch that the processor of emitter passes through wireless communication module earthward Coke-pushing Management System Amount signal mode be:
On-off model is transmitted in the form of data packet close to switch the processor of emitter, then the place of emitter Reason device is equally transmitted to on-off model by wireless communication module the number of ground Coke-pushing Management System in the form of data packet According to library server;
In addition the processor of emitter by wireless communication module earthward Coke-pushing Management System database server send out It also carries out executing disposition to the message of lost data packets during penetrating on-off model, which includes sequentially executing as follows Measure:
The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate that the processor of emitter passes through Wireless communication module earthward during the database server emission switch amount signal of Coke-pushing Management System data packet either with or without There are lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Data are lost in differentiation at this time The number of packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just display module is passed It send the message of lost data packets at this time and shows the message of the lost data packets on display module.
The data dead is that the processor of emitter passes through the number of wireless communication module earthward Coke-pushing Management System According to library server emission switch amount signal data packet transmission have some setbacks, that is, data dead state;
Lost data packets are that the duration that each data packet is read is more than that normal data packet reads the state occurred when duration.
It is described differentiate emitter processor by wireless communication module earthward Coke-pushing Management System database take Data packet is either with or without the mode for lost data packets occur during business device emission switch amount signal:
Equally on-off model is transmitted by wireless communication module in the form of data packet in the processor of the emitter To the database server of ground Coke-pushing Management System operation when, the duration that also each data packet of synchronization monitoring is read, and same The mode that step monitors the duration that each data packet is read includes:When setting activation program is first at the time of sending out an activation instruction It carves, it was the second moment then to be read at the time of the data packet is completed by the activation instruction, subtracted for the first moment with the second moment The difference of gained is exactly the duration that the data packet is read;
Equally on-off model is transmitted by wireless communication module in the form of data packet in the processor of the emitter To ground Coke-pushing Management System database server during normal operation, when a length of reading number that each data packet is read According to the normal reading duration of packet, if more than the normal reading duration of data packet, illustrate lost data packets be in the presence of, it will The processor for emitter occur passes through the database server emission switch of wireless communication module earthward Coke-pushing Management System Amount signal data packet transmission has some setbacks, that is, data dead state;Thus, it is possible to via the duration for differentiating that data packet is read Either with or without differentiating either with or without there are lost data packets more than the normal reading duration of data packet, if more than the normal reading of data packet Duration is taken, illustrates lost data packets be in the presence of, goes in S1 and execute;If being less than the normal reading duration of data packet, Illustrate be not in the presence of lost data packets, goes in S4 and execute;
S1:If there are lost data packets, the number of lost data packets at this time is just exported;
The method of the export number of lost data packets at this time is:The reading for the duration divided by setting that just first export data packet is read Take the quotient of the duration of data packet;Then the numerical value obtained after the quotient being carried out rounding processing is as lost data packets at this time Number;The number of lost data packets at this time is obtained with this;
S2:Differentiate the number of lost data packets at this time either with or without the critical value more than lost data packets:
After obtaining the number of lost data packets at this time, via differentiating that the number of the lost data packets at this time wants either with or without setting is reached It asks to determine the message that should transmit lost data packets at this time or not to display module;Here sets requirement is that this loses data at this time The numerical value that the number of packet obtains after the critical value more than the lost data packets that the processor for reducing emitter is equipped in advance, If the numerical value obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance, branches to It is executed in S3;If being obtained after being less than the critical value for the lost data packets that the processor for reducing emitter is equipped in advance Numerical value is branched in S4 and is executed;
S3:If the number obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance Value just transmits the message of lost data packets at this time to display module and shows the news of the lost data packets on display module Breath;
If the numerical value obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance, just Show that this transmits the message of lost data packets at this time to display module and shows the news of the lost data packets on display module Breath, that is, the message of the lost data packets is first obtained in the processor of emitter;
In the processor of emitter, the message of lost data packets is stored in the internal memory that the processor is equipped with, institute The message of the lost data packets can be relied on to be stored in the pointer in the internal memory that the processor is equipped with, and lost via this The message for losing data packet is stored in the message that lost data packets at this time are taken out in the processor, then at this time to display module transmission The message of lost data packets and the message that the lost data packets are shown on display module;
S4:If the duration that data packet is read is less than the normal reading duration of data packet, or the number of lost data packets at this time It is less than the critical value of lost data packets, the message of lost data packets at this time is not just transmitted to display module;
In addition the message of the lost data packets be stored in a manner of byte stream emitter processor be equipped with built in In memory, and the internal memory that the processor of emitter is equipped with is stored in a manner of byte stream to display module transmission In lost data packets at this time message.
The processor of the emitter can be FPGA processor, dsp processor or arm processor.
The pressure controlled improvement system of waste heat boiler includes pusher machine, and pusher machine is equipped with dedusting push rod, and dedusting pushes away Equipped with CCD camera and close to switch on bar, emitter, the emitter and Coke-pushing Management System are electrically connected close to switch It is connected, the Coke-pushing Management System includes database server, and emitter includes processor, display module and wireless telecommunications Module, the processor connect wireless communication module and display module, which is also equipped with the critical value of lost data packets in advance;
The emitter includes reducing program, discriminating program one, acquirement program, discriminating program two to show program, property with submitting It can be as follows:
Reduce program, the critical value for the lost data packets that the processor for reducing emitter is equipped in advance;
Discriminating program one, for differentiating the number of the processor of emitter by wireless communication module earthward Coke-pushing Management System Data packet is either with or without there are lost data packets during according to library server emission switch amount signal;
Program is obtained, for when there are lost data packets, just obtaining the number of lost data packets at this time;
Discriminating program two, for differentiating the number of lost data packets at this time either with or without the critical value more than lost data packets;
It sends out and shows program, be used for when more than the critical value of lost data packets, data are just lost at this time to display module transmission The message of packet and the message that the lost data packets are shown on display module.
Discriminating program one includes obtaining subprogram one, differentiating that subprogram and lost data packets subprogram, performance are as follows:
Subprogram one is obtained, for obtaining the duration that data packet is read at this time;
Subprogram is differentiated, for differentiating that the duration that data packet is read reads duration either with or without more than normal data packet;
Lost data packets subprogram is used for, when reading duration more than normal data packet, determining the situation of active data packet.
It obtains program to include derived subprogram, configuration subprogram and obtain subprogram two, performance is as follows:
Derived subprogram, for export data packet reading duration divided by setting read data packet duration quotient;
Subprogram is configured, for using the numerical value obtained after quotient progress rounding processing as the number of lost data packets at this time;
Subprogram two is obtained, for obtaining the number of lost data packets at this time.
It sends out and shows that program includes reference subprogram, message obtains subprogram and derived subprogram, performance are as follows:
Subprogram is quoted, subprogram is obtained for starting message;
Message obtains subprogram, for taking out the message of lost data packets at this time in processor;
Derived subprogram, for transmitting the message of lost data packets at this time to display module and showing that this is lost on display module Lose the message of data packet.
The processor is allowed to carry out following performance in the internal memory with several programs:
The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate that the processor of emitter passes through Wireless communication module earthward during the database server emission switch amount signal of Coke-pushing Management System data packet either with or without There are lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Data are lost in differentiation at this time The number of packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just display module is passed It send the message of lost data packets at this time and shows the message of the lost data packets on display module;
The duration that the processor is also used for reading via differentiation data packet is either with or without the normal reading duration more than data packet Differentiate either with or without there are lost data packets, if more than the normal reading duration of data packet, illustrates the shape for lost data packets occurred Condition;
Processor is also used for exporting the quotient of the duration of data packet reading divided by the duration of the read data packet of setting;Then this Number of the numerical value that quotient obtained after rounding processing as lost data packets at this time;Lost data packets at this time are obtained with this Number;
Processor is also used for transmitting the message of lost data packets at this time to display module and shows the loss on display module The message of data packet;
The processor that processor also is used for the message of the lost data packets to be stored in emitter in a manner of byte stream is set In some internal memorys, and in the processor for being stored in a manner of byte stream emitter to display module transmission is equipped with Set the message of the lost data packets at this time in memory.
Beneficial effects of the present invention are:
Via the processor in emitter by wireless communication module earthward Coke-pushing Management System database server send out It also carries out executing disposition to the message of lost data packets during penetrating on-off model, which includes sequentially executing as follows Measure:The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate the processor of emitter Data are surrounded by during by wireless communication module earthward the database server emission switch amount signal of Coke-pushing Management System There are not lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Differentiation is lost at this time The number of data packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just to showing mould Block transmits the message of lost data packets at this time and shows the message of the lost data packets on display module.In addition the loss The message of data packet is stored in a manner of byte stream in the internal memory that the processor of emitter is equipped with, and to display The loss data at this time in the internal memory that the processor of emitter is equipped with are stored in module transmission in a manner of byte stream The message of packet.The critical value for the lost data packets being equipped in advance via the processor for reducing emitter in this way, in addition other sides Formula obtains the message of more complete lost data packets, improves the correctness that the situation of data dead understands with this.
Description of the drawings
Fig. 1 be the present invention waste heat boiler pressure regulating system in Coke-pushing Management System structural schematic diagram..
Fig. 2 is the schematic diagram of the emitter of the present invention.
Specific implementation mode
The present invention is described further below in conjunction with drawings and examples.
As Figure 1-Figure 2, the method for the pressure controlled improvement system of waste heat boiler, including oxygen-eliminating device/steam turbine, water Slot, feed pump, flue gas heat-exchanger, drum, forced circulation pump and rising heat exchange of heat pipe, external water pipe and the oxygen-eliminating device/vapour Turbine connects, and the oxygen-eliminating device/steam turbine is connect by the first pipeline with the sink, and the sink passes through the second pipeline and institute Feed pump connection is stated, the feed pump is connect by third pipeline with the flue gas heat-exchanger, and the flue gas heat-exchanger is logical It crosses the 4th pipeline to connect with the drum, the drum is connect by the 5th pipeline with the forced circulation pump, and the pressure follows Ring pump is connect by the 6th pipeline at least one rising heat exchange of heat pipe;The rising heat exchange of heat pipe by the 7th pipeline with it is described Drum connects, and the drum is connect by the 8th pipeline with steam pipe network.
Specifically, the drum is set as 2, one of them in pipeline cycle as spare, when drum is in maintenance When period or damage, spare drum is enabled, spare drum is avoided that halt production.
The pressure controlled improvement system specific work process of coke oven coke oven uprising tube waste heat boiler:Come by oxygen-eliminating device/steam turbine Temperature be 80-90 DEG C of water, through the first Pipeline transport to sink accumulation get up, third pipeline is passed through by feed pump through the second pipeline It is delivered to flue gas heat-exchanger, after the heat of absorption from flue gas heat exchanger, forms the mixture of 120-200 DEG C of water and steam, this When, the mixture is through the 4th Pipeline transport to drum, the steam water interface in drum, and after gas-liquid separation, gas is through the 8th pipe Road is delivered to steam pipe network, liquid after forced circulation pump forced circulation by the 6th Pipeline transport to tedge heat exchanger after, inhale It receives the waste heat for rising heat exchange of heat pipe and is delivered to drum again through the 7th pipeline, the carbonated drink in drum after temperature is further promoted After gas-liquid separation, gas continues cycling through mixture through the 8th Pipeline transport to steam pipe network, liquid.
In the process, the heat for rising and being generated in heat exchange of heat pipe has been recycled, however, when coke oven is in turn(a)round, by In stopping aerogenesis in coke oven, then the heat being connected in the rising heat exchange of heat pipe above coke oven can be reduced, and it will cause in drum Pressure transient, be easy to form false water level when drum pressure is unstable, in drum, drum false water level is in coke making process stream There are security risks in journey, are easy to happen dangerous accident, therefore, the water to be come by oxygen-eliminating device/steam turbine, absorption from flue gas Heat in heat exchanger, and the water vapour for raising the temperature to 120-200 DEG C is delivered to drum, supplements the water vapour in drum, It to stablize the pressure of drum, prevents drum from false water level occur, eliminates security risk, ensure that the steady of entire coke making process Fixed operation, while also adding vapour gas yield.
The drum is connect by the 9th pipeline with the flue gas heat-exchanger, and the flue gas heat-exchanger passes through the tenth pipe Road is connect with the drum.
Specifically, after gas-liquid separation, gas is through the 8th Pipeline transport to steam pipe network, liquid for the gas-liquid mixture in drum Body is then by an outlet pipe part for drum lower part through the 5th pipeline, after forced circulation pump forced circulation, by the 6th pipeline It is delivered to after rising heat exchange of heat pipe heat exchange, after temperature is further promoted, drum, another part is delivered to again through the 7th pipeline Liquid continues on to flue gas heat-exchanger through the 9th pipeline, and after the heat of further absorption from flue gas heat exchanger, temperature is into one Step increases, and becomes steam water interface, at this point, a forced circulation pump can be arranged in the tenth pipeline, is followed through forced circulation pump pressure After ring, it is delivered to drum, this circulatory system has fully recycled the heat of flue gas heat-exchanger, increases the yield of steam, simultaneously Also contribute to stablize the steam pressure in drum.
The flue gas heat-exchanger is equipped with blast pipe and discharge pipe, and the blast pipe is connect with wind turbine;The secondary water Pipe passes through collateral pipeline and first piping connection.Specifically, when starting to the scheduled overhaul period, in repair time section Thermal medium is reduced in riser heat exchanger, and the steam of generation is reduced, and by wind turbine, increases the flue gas stream extracted out in flue gas heat-exchanger Amount increases heat exchange amount and is conducive to stablize drum pressure to increase the yield of steam, is conducive to entire coke oven coke oven uprising tube waste heat The improvement system that boiler pressure is adjusted stablizes long-term operation.
The third pipeline passes through the 11st pipeline and first piping connection.11st pipeline is as sink and water supply When the fluid flow in third pipeline pipe increases circulating pump is arranged in the 11st pipeline, by following in collateral branch's pipeline between pump Ring pumps, and partially liq is delivered to the first pipeline by the 11st pipeline, is back in sink.11st pipeline can adjust entrance Fluid flow in flue gas heat-exchanger.
4th pipeline is equipped with the first shut-off valve, and the 7th pipeline is equipped with the second shut-off valve.Described first It is located at the 4th pipeline between valve and the feed pump and is equipped with the 12nd pipeline, the 12nd pipeline and described the Six piping connections.
Specifically, the accident that is equipped with is located on the 7th pipeline between second valve and the rising heat exchange of heat pipe Desorption tube.
Specifically, the 12nd pipeline is equipped with third shut-off valve.When drum breaks down, the first shut-off valve is closed 4th pipeline, the second shut-off valve close the 7th pipeline, by the 12nd pipeline by the carbonated drink after flue gas heat-exchanger exchanges heat Mixture after rising heat exchange of heat pipe, is directly arranged from accident desorption tube via the 6th pipeline with the 12nd piping connection Go out, eliminates the existing security risk of drum failure.
The height of entrance on the drum is higher than its water outlet.Using this set, reduce the gas-liquid entered in drum Impact of the mixture to original liquid level in drum, is conducive to the liquid level for stablizing drum.Meanwhile the entrance on drum is also managed with the 4th Road is connected to.
The pressure controlled improvement system of the coke oven coke oven uprising tube waste heat boiler further includes the biography of the practical maintenance time of origin of monitoring Sensor, the sensor include scanner, close to switch and thermocouple, and the installation of TC is described close on dust removing tube On the smoke guide pipe lid switching mechanism of coke oven operation vehicle, the scanner is mounted on coke oven operation vehicle switch;Institute It states dust removing tube and is equipped with dust removal port, the dust removal port is equipped with dedusting turnover panel, and the dedusting turnover panel is equipped with dedusting strut, described Dedusting strut is equipped with the label corresponding to carbonization chamber.
Specifically, when the coke side of coke oven is equipped with dust removing tube, and the mixed coal in coke furnace carbonization chamber is in destructive distillation latter stage, coke oven Working truck carries out pushing coke operation according to the coke pushing schedule plan of layout, will be set to leading on coke oven operation vehicle coke guide Smoke pipe is covered in the dust removal port that dust removing tube is equipped with and is dusted.The label can be the brand equipped with Quick Response Code.Quick Response Code Brand be mounted on the dedusting turnover panel on dust removing tube and corresponded with dust removal port, each dust removal port and each carbonization chamber of coke oven are one by one Corresponding, Quick Response Code is loaded with the heat (batch) number information of corresponding carbonization chamber.
The thermocouple is electrically connected with PLC servers by signal cable, the scanner, close to switch respectively with coke Wireless communication module is electrically connected in stove working truck, and the PLC servers are electrically connected with Industrial Control Computer.Wherein, PLC takes Device of being engaged in connects interchanger by industrial Ethernet, is connected monitoring center by industrial Ethernet with interchanger.
When coke oven operation vehicle coke guide operation, coke guide is moved to job position, and pusher machine is equipped with dedusting push rod, removes Equipped with CCD camera and close to switching on dirt push rod, when the smoke guide pipe on working truck coke guide is dusted, dedusting push rod extends to Before dedusting strut, at this point, CCD camera scans the two-dimensional code to identify that heat (batch) number, CCD camera can be believed by the switching value of dedusting push rod Number start barcode scanning, CCD camera is electrically connected emitter, heat (batch) number is sent to ground Coke-pushing Management System, dedusting push rod pushes Dedusting turnover panel monitors the location information of dedusting push rod close to switch to open position, and emitter, hair are electrically connected close to switch The database server emission switch amount signal that the processor of injection device passes through wireless communication module earthward Coke-pushing Management System;
The database server emission switch that the processor of emitter passes through wireless communication module earthward Coke-pushing Management System Amount signal mode be:
On-off model is transmitted in the form of data packet close to switch the processor of emitter, then the place of emitter Reason device is equally transmitted to on-off model by wireless communication module the number of ground Coke-pushing Management System in the form of data packet According to library server;
In addition the processor of emitter by wireless communication module earthward Coke-pushing Management System database server send out It also carries out executing disposition to the message of lost data packets during penetrating on-off model, which includes sequentially executing as follows Measure:
The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate that the processor of emitter passes through Wireless communication module earthward during the database server emission switch amount signal of Coke-pushing Management System data packet either with or without There are lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Data are lost in differentiation at this time The number of packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just display module is passed It send the message of lost data packets at this time and shows the message of the lost data packets on display module.
Detailed description are as follows for the critical value for the lost data packets that the processor for reducing emitter is equipped in advance:
It is executed specifically in the mode of the critical value for the lost data packets being equipped in advance to the processor for reducing emitter Before bright, the aspect that involves of method that disposition is first executed to the message of lost data packets is done and is illustrated:
The data dead is that the processor of emitter passes through the database of wireless communication module earthward Coke-pushing Management System Server emission switch amount signal data packet transmission has some setbacks, that is, data dead state;
Lost data packets are that the duration that each data packet is read is more than that normal data packet reads the state occurred when duration.It must note Meaning be lost data packets is to lead to the cause of data dead, that is, lost data packets can make data dead.Therefore to Data discrimination dead state must obtain the message of lost data packets.Here the message of lost data packets includes lost data packets Such message at the time of the number of message, the number of lost data packets, lost data packets.The message of each lost data packets Number is unique identifier.
The target of the critical value for the lost data packets that the processor of reduction emitter is equipped in advance is must be to display module Transmit the message of a greater amount of lost data packets.As can once be lost in the processor of emitter in specific use Lose data packet, i.e., it is such at the time of can be the number, the number of lost data packets, lost data packets of the message of lost data packets The message of lost data packets writes into the internal memory that processor is equipped with.If the critical value for the lost data packets being equipped in advance is 28, that is, emitter processor can not go to obtain lost data packets lost data packets of the number no more than 28 news Breath also can not just transmit the message of such lost data packets to display module.
Then because of the message of the deficient such lost data packets of worker, can to understand the state of data dead inadequate Correctly.
It is described differentiate emitter processor by wireless communication module earthward Coke-pushing Management System database take Data packet is either with or without the mode for lost data packets occur during business device emission switch amount signal:
Equally on-off model is transmitted by wireless communication module in the form of data packet in the processor of the emitter To the database server of ground Coke-pushing Management System operation when, the duration that also each data packet of synchronization monitoring is read, and same The mode that step monitors the duration that each data packet is read includes:And the place that the mode that each data packet is read is the emitter The activation program managed in device sends out an activation instruction, then reads the data packet by the activation instruction;Setting activation program is sent It was the first moment at the time of going out an activation instruction, when being second at the time of then reading data packet completion by the activation instruction It carves, it is exactly the duration that the data packet is read to subtract the difference obtained by the first moment with the second moment;
Equally on-off model is transmitted by wireless communication module in the form of data packet in the processor of the emitter To ground Coke-pushing Management System database server during normal operation, when a length of reading number that each data packet is read According to the normal reading duration of packet, if more than the normal reading duration of data packet, illustrate lost data packets be in the presence of, it will The processor for emitter occur passes through the database server emission switch of wireless communication module earthward Coke-pushing Management System Amount signal data packet transmission has some setbacks, that is, data dead state;The size of the number of lost data packets in this way is bigger, number Severe situation according to the situation of stagnation is also severeer, that is, the size of the number of lost data packets is bigger, data dead Situation is severeer;And the processor in emitter passes through the data of wireless communication module earthward Coke-pushing Management System The target for also carrying out executing the message of lost data packets disposition during the server emission switch amount signal of library is to showing mould Block transmits the message of lost data packets at this time and shows the message of the lost data packets on display module, so just must first sentence Not either with or without lost data packets occur, if the duration that data packet is read is more than the normal reading duration of data packet, it just will appear and lose The situation of data packet is lost, so just using the normal duration that reads of data packet as the duration of the read data packet set, thus, it is possible to It is enough via differentiating duration that data packet is read either with or without differentiating either with or without going out active more than the normal reading duration of data packet If data packet illustrates lost data packets be in the presence of, goes in S1 and execute more than the normal reading duration of data packet;If It is less than the normal reading duration of data packet, illustrates be not in the presence of lost data packets, goes in S4 and execute;
S1:If there are lost data packets, the number of lost data packets at this time is just exported;
The method of the export number of lost data packets at this time is:The reading for the duration divided by setting that just first export data packet is read Take the quotient of the duration of data packet;Then the numerical value obtained after the quotient being carried out rounding processing is as lost data packets at this time Number;The number of lost data packets at this time is obtained with this;For example, the duration that data packet is read is 0.02218s, the reading of setting The duration of data packet is the normal 0.01109s for reading duration for data packet, then the number of lost data packets is exactly at this time Two.
S2:Differentiate the number of lost data packets at this time either with or without the critical value more than lost data packets:
After obtaining the number of lost data packets at this time, via differentiating that the number of the lost data packets at this time wants either with or without setting is reached It asks to determine the message that should transmit lost data packets at this time or not to display module;Here sets requirement is that this loses data at this time The numerical value that the number of packet obtains after the critical value more than the lost data packets that the processor for reducing emitter is equipped in advance, If the numerical value obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance, branches to It is executed in S3;If being obtained after being less than the critical value for the lost data packets that the processor for reducing emitter is equipped in advance Numerical value is branched in S4 and is executed;
S3:If the number obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance Value just transmits the message of lost data packets at this time to display module and shows the news of the lost data packets on display module Breath;
If the numerical value obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance, just Show that this transmits the message of lost data packets at this time to display module and shows the news of the lost data packets on display module Breath, that is, the message of the lost data packets is first obtained in the processor of emitter;
In the processor of emitter, the message of lost data packets is stored in the internal memory that the processor is equipped with, institute The message of the lost data packets can be relied on to be stored in the pointer in the internal memory that the processor is equipped with, and lost via this The message for losing data packet is stored in the message that lost data packets at this time are taken out in the processor, then at this time to display module transmission The message of lost data packets and the message that the lost data packets are shown on display module;As the message of lost data packets In the numbers of lost data packets be stored in some region in the internal memory that the processor is equipped with, via the region Pointer can obtain the number of the lost data packets in the region corresponding to the pointer, then in the aobvious of the processor of emitter Show the number that the lost data packets are shown in module.
S4:If the duration that data packet is read is less than the normal reading duration of data packet, or lost data packets at this time Number is less than the critical value of lost data packets, and the message of lost data packets at this time is not just transmitted to display module;
In addition the message of the lost data packets be stored in a manner of byte stream emitter processor be equipped with built in In memory, and the internal memory that the processor of emitter is equipped with is stored in a manner of byte stream to display module transmission In lost data packets at this time message.
If the duration that data packet is read is less than the normal reading duration of data packet, show do not have in the processor of emitter It there are lost data packets, the message of lost data packets is also just not present, that is, need not at this time be lost to display module transmission Lose the message of data packet.
If the number of lost data packets is less than the critical value of lost data packets at this time, show the news of lost data packets at this time Breath does not meet the requirement that the message of lost data packets at this time is transmitted to display module, so also just not transmitted at this time to display module The message of lost data packets.
Pass through the database service of wireless communication module earthward Coke-pushing Management System via the processor in emitter Also carry out executing disposition to the message of lost data packets during device emission switch amount signal, the method for disposal include it is following sequentially The measure of execution:The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate the place of emitter Data during device is managed by wireless communication module earthward the database server emission switch amount signal of Coke-pushing Management System It is surrounded by and lost data packets does not occur;If there are lost data packets, the number of lost data packets at this time is just obtained;Differentiate at this time The number of lost data packets is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just to aobvious Show that module transmits the message of lost data packets at this time and shows the message of the lost data packets on display module.In addition described The message of lost data packets is stored in a manner of byte stream in the internal memory that the processor of emitter is equipped with, and right The loss at this time in the internal memory that the processor of emitter is equipped with is stored in display module transmission in a manner of byte stream The message of data packet.The critical value for the lost data packets being equipped in advance via the processor for reducing emitter in this way, in addition its Its mode obtains the message of more complete lost data packets, improves the correctness that the situation of data dead understands with this.
The processor of the emitter can be FPGA processor, dsp processor or arm processor.
Temperature sensor is housed on dust removing tube, also riser management system can emit digital quantity signal upwards, temperature reaches valve When value, record operating time and heat (batch) number (dividing coke oven number and location number) pass through Industry Control on the day of artificial layout after operation planning Tedge oven pushing management software on machine inputs next operation planning, includes following information in operation planning record, 1#, The operation planning of each carbonization chamber group of 2# stoves, activity duration and repair time section, the above operation planning are to plan each charing of coke pushing Room is numbered and pushing schedule, and the above activity duration is the plan moment of each carbonization chamber coke pushing in operation planning, the above repair time Section is in the coke pushing interval time section or each carbonization chamber group between each carbonization chamber group between the carbonization chamber and carbonization chamber of plan coke pushing Coke pushing interval time section when starting to the scheduled overhaul period, is identified, for example, 2# by Quick Response Code operation note identifying system Stove, whether typing operating time and heat (batch) number stop to appoint the most end position heat (batch) number of operation planning in the works on duty if non-typing Business, if typing increases the flue gas flow extracted out in flue gas heat-exchanger and increases heat exchange amount;At the end of the scheduled overhaul period, lead to Cross the first position number of the next operation planning of Quick Response Code operation note identifying system identification 2# stoves in the works, if typing, if Non- typing, not aborting task, if typing, aborting task, if typing reduces the flue gas flow extracted out in flue gas heat-exchanger and reduces Heat exchange amount;In the process, due to being scanned the two-dimensional code by CCD camera, it can rapidly realize and be accurately positioned residing for coke guide Carbonization chamber heat (batch) number can rapidly realize that accurate positionin is ready for pushing away by detecting the location information of dedusting push rod close to switch The corresponding dust removal port of carbonization chamber of coke operation, temperature sensor detect the temperature information because of the high-temperature gas that dedusting generates, really Recognize be ready for coke pushing operation carbonization chamber have occurred coke pushing operation, pass through Coke-pushing Management System software analysis occur coke pushing operation Carbonization chamber heat (batch) number it is whether identical as the most end position heat (batch) number of operation planning, or the first position heat (batch) number phase with next operation planning Together, the generation moment or finish time of accurate acquisition repair time section can be rapidly realized with this.
Such as:Normally for every eight hours, 46 stove coke pushings, 1# stoves have 23 stoves, 2# stoves to have 23 stoves, per tour 1# and 2# stove respectively to suspend Coke pushing operate 4 hours, be divided to two sections of repair times, respectively about 2 hours, the repair time section rising heat exchange of heat pipe in thermal medium reduction (because Coke pushing heat (batch) number is waited for close to coking latter stage, every section of plan has 11 stoves to be in wait for coke pushing state), the steam of generation is reduced, if can detect To the practical time started of maintenance, the accurate quantity of steam that adjusts can stablize steam water-level, and increase production.
In Coke-pushing Management System, whole system is based on the existing local area network of company, and main hardware configuration includes: Database server 1, the client workstation of networking and printer are several (depending on concrete application situation).In view of existing Physical condition, when building system application platform, by Central Control Room database server and a nearest therewith client End work station merges into a machine, with cost-effective.
User includes two kinds of roles in system:Central Control Room operating personnel and operation area administrative staff, the permission responsibility of the two It is different.Central Control Room operating personnel mainly complete the input of per tour coke pushing production schedule and pipe by client workstation Reason prints pusher machine driver blank table and coke pushing plan and is distributed to related personnel to guide production, and by pusher machine driver feedback Coke pushing record back is input in system.In short, Central Control Room operating personnel are to the typing of routine basis data and pipe in system Reason plays important function, is the key that system is run well.And operation area administrative staff then be responsible for system permission distribution, System important parameter setting (change regulation coking time) simultaneously can read production report:Including coke pushing account, daily paper and monthly magazine Deng.Finally, operation area administrative staff can be understood coke production situation in time by analytical statement and make appropriate adjustment, be section It learns rational production and important evidence is provided.
This Coke-pushing Management System utmostly reduces cost designing and developing, careful analysis coking life in development process The management characteristic of production. art link and the actual conditions of coke oven, it is convenient, it is quick, accurate.Utmostly mitigate after putting into operation The duplication of labour of relevant staff makes it be engaged in more creative labour, and more values are created for enterprise.
The pressure controlled improvement system of waste heat boiler includes pusher machine, and pusher machine is equipped with dedusting push rod, and dedusting pushes away Equipped with CCD camera and close to switch on bar, emitter, the emitter and Coke-pushing Management System are electrically connected close to switch It is connected, the Coke-pushing Management System includes database server, and emitter includes processor, display module and wireless telecommunications Module, the processor connect wireless communication module and display module, which is also equipped with the critical value of lost data packets in advance;
The emitter includes reducing program, discriminating program one, acquirement program, discriminating program two to show program, property with submitting It can be as follows:
Reduce program, the critical value for the lost data packets that the processor for reducing emitter is equipped in advance;
Discriminating program one, for differentiating the number of the processor of emitter by wireless communication module earthward Coke-pushing Management System Data packet is either with or without there are lost data packets during according to library server emission switch amount signal;
Program is obtained, for when there are lost data packets, just obtaining the number of lost data packets at this time;
Discriminating program two, for differentiating the number of lost data packets at this time either with or without the critical value more than lost data packets;
It sends out and shows program, be used for when more than the critical value of lost data packets, data are just lost at this time to display module transmission The message of packet and the message that the lost data packets are shown on display module.
Discriminating program one includes obtaining subprogram one, differentiating that subprogram and lost data packets subprogram, performance are as follows:
Subprogram one is obtained, for obtaining the duration that data packet is read at this time;
Subprogram is differentiated, for differentiating that the duration that data packet is read reads duration either with or without more than normal data packet;
Lost data packets subprogram is used for, when reading duration more than normal data packet, determining the situation of active data packet.
It obtains program to include derived subprogram, configuration subprogram and obtain subprogram two, performance is as follows:
Derived subprogram, for export data packet reading duration divided by setting read data packet duration quotient;
Subprogram is configured, for using the numerical value obtained after quotient progress rounding processing as the number of lost data packets at this time;
Subprogram two is obtained, for obtaining the number of lost data packets at this time.
It sends out and shows that program includes reference subprogram, message obtains subprogram and derived subprogram, performance are as follows:
Subprogram is quoted, subprogram is obtained for starting message;
Message obtains subprogram, for taking out the message of lost data packets at this time in processor;
Derived subprogram, for transmitting the message of lost data packets at this time to display module and showing that this is lost on display module Lose the message of data packet.
Pass through the database service of wireless communication module earthward Coke-pushing Management System via the processor in emitter Also carry out executing disposition to the message of lost data packets during device emission switch amount signal, the method for disposal include it is following sequentially The measure of execution:The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate the place of emitter Data during device is managed by wireless communication module earthward the database server emission switch amount signal of Coke-pushing Management System It is surrounded by and lost data packets does not occur;If there are lost data packets, the number of lost data packets at this time is just obtained;Differentiate at this time The number of lost data packets is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just to aobvious Show that module transmits the message of lost data packets at this time and shows the message of the lost data packets on display module.In this way via The critical value of lost data packets that the processor of emitter is equipped in advance is reduced, in addition other manner obtains more completely losing The message for losing data packet improves the correctness that the situation of data dead understands with this.
The processor is allowed to carry out following performance in the internal memory with several programs:
The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate that the processor of emitter passes through Wireless communication module earthward during the database server emission switch amount signal of Coke-pushing Management System data packet either with or without There are lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Data are lost in differentiation at this time The number of packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just display module is passed It send the message of lost data packets at this time and shows the message of the lost data packets on display module;
The duration that the processor is also used for reading via differentiation data packet is either with or without the normal reading duration more than data packet Differentiate either with or without there are lost data packets, if more than the normal reading duration of data packet, illustrates the shape for lost data packets occurred Condition;
Processor is also used for exporting the quotient of the duration of data packet reading divided by the duration of the read data packet of setting;Then this Number of the numerical value that quotient obtained after rounding processing as lost data packets at this time;Lost data packets at this time are obtained with this Number;
Processor is also used for transmitting the message of lost data packets at this time to display module and shows the loss on display module The message of data packet;
The processor that processor also is used for the message of the lost data packets to be stored in emitter in a manner of byte stream is set In some internal memorys, and in the processor for being stored in a manner of byte stream emitter to display module transmission is equipped with Set the message of the lost data packets at this time in memory.
Pass through the database service of wireless communication module earthward Coke-pushing Management System via the processor in emitter Also carry out executing disposition to the message of lost data packets during device emission switch amount signal, the method for disposal include it is following sequentially The measure of execution:The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate the place of emitter Data during device is managed by wireless communication module earthward the database server emission switch amount signal of Coke-pushing Management System It is surrounded by and lost data packets does not occur;If there are lost data packets, the number of lost data packets at this time is just obtained;Differentiate at this time The number of lost data packets is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just to aobvious Show that module transmits the message of lost data packets at this time and shows the message of the lost data packets on display module.In addition described The message of lost data packets is stored in a manner of byte stream in the internal memory that the processor of emitter is equipped with, and right The loss at this time in the internal memory that the processor of emitter is equipped with is stored in display module transmission in a manner of byte stream The message of data packet.The critical value for the lost data packets being equipped in advance via the processor for reducing emitter in this way, in addition its Its mode obtains the message of more complete lost data packets, improves the correctness that the situation of data dead understands with this.
The present invention is described in a manner of description of the drawings above, it will be understood by those of skill in the art that the disclosure It is not limited to embodiments described above, in the case of without departing from the scope of the present invention, can make a variety of changes, change and replace It changes.

Claims (5)

1. a kind of method of the pressure controlled improvement system of waste heat boiler, which is characterized in that coke oven operation vehicle coke guide operation When, coke guide is moved to job position, and pusher machine is equipped with dedusting push rod, CCD camera and close switch are housed on dedusting push rod, When smoke guide pipe on working truck coke guide is dusted, before dedusting push rod extends to dedusting strut, at this point, CCD camera scanning two For dimension code to identify that heat (batch) number, CCD camera can start barcode scanning by the on-off model of dedusting push rod, CCD camera is electrically connected hair Heat (batch) number is sent to ground Coke-pushing Management System by injection device, and dedusting push rod pushes dedusting turnover panel to open position, close to switch monitoring To the location information of dedusting push rod, it is electrically connected emitter close to switch, the processor of emitter passes through wireless telecommunications mould The database server emission switch amount signal of block earthward Coke-pushing Management System;
The database server emission switch that the processor of emitter passes through wireless communication module earthward Coke-pushing Management System Amount signal mode be:
On-off model is transmitted in the form of data packet close to switch the processor of emitter, then the place of emitter Reason device is equally transmitted to on-off model by wireless communication module the number of ground Coke-pushing Management System in the form of data packet According to library server;
In addition the processor of emitter by wireless communication module earthward Coke-pushing Management System database server send out It also carries out executing disposition to the message of lost data packets during penetrating on-off model, which includes sequentially executing as follows Measure:
The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate that the processor of emitter passes through Wireless communication module earthward during the database server emission switch amount signal of Coke-pushing Management System data packet either with or without There are lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Data are lost in differentiation at this time The number of packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just display module is passed It send the message of lost data packets at this time and shows the message of the lost data packets on display module;
The database server that the processor for differentiating emitter passes through wireless communication module earthward Coke-pushing Management System Data packet is either with or without the mode for lost data packets occur during emission switch amount signal:
Equally on-off model is transmitted by wireless communication module in the form of data packet in the processor of the emitter To the database server of ground Coke-pushing Management System operation when, the duration that also each data packet of synchronization monitoring is read, and same The mode that step monitors the duration that each data packet is read includes:When setting activation program is first at the time of sending out an activation instruction It carves, it was the second moment then to be read at the time of the data packet is completed by the activation instruction, subtracted for the first moment with the second moment The difference of gained is exactly the duration that the data packet is read;
Equally on-off model is transmitted by wireless communication module in the form of data packet in the processor of the emitter To ground Coke-pushing Management System database server during normal operation, when a length of reading number that each data packet is read According to the normal reading duration of packet, if more than the normal reading duration of data packet, illustrate lost data packets be in the presence of, it will The processor for emitter occur passes through the database server emission switch of wireless communication module earthward Coke-pushing Management System Amount signal data packet transmission has some setbacks, that is, data dead state;Thus, it is possible to via the duration for differentiating that data packet is read Either with or without differentiating either with or without there are lost data packets more than the normal reading duration of data packet, if more than the normal reading of data packet Duration is taken, illustrates lost data packets be in the presence of, goes in S1 and execute;If being less than the normal reading duration of data packet, Illustrate be not in the presence of lost data packets, goes in S4 and execute;
S1:If there are lost data packets, the number of lost data packets at this time is just exported;
The method of the export number of lost data packets at this time is:The reading for the duration divided by setting that just first export data packet is read Take the quotient of the duration of data packet;Then the numerical value obtained after the quotient being carried out rounding processing is as lost data packets at this time Number;The number of lost data packets at this time is obtained with this;
S2:Differentiate the number of lost data packets at this time either with or without the critical value more than lost data packets:
After obtaining the number of lost data packets at this time, via differentiating that the number of the lost data packets at this time wants either with or without setting is reached It asks to determine the message that should transmit lost data packets at this time or not to display module;Here sets requirement is that this loses data at this time The numerical value that the number of packet obtains after the critical value more than the lost data packets that the processor for reducing emitter is equipped in advance, If the numerical value obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance, branches to It is executed in S3;If being obtained after being less than the critical value for the lost data packets that the processor for reducing emitter is equipped in advance Numerical value is branched in S4 and is executed;
S3:If the number obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance Value just transmits the message of lost data packets at this time to display module and shows the news of the lost data packets on display module Breath;
If the numerical value obtained after the critical value for being more than the lost data packets that the processor for reducing emitter is equipped in advance, just Show that this transmits the message of lost data packets at this time to display module and shows the news of the lost data packets on display module Breath, that is, the message of the lost data packets is first obtained in the processor of emitter;
In the processor of emitter, the message of lost data packets is stored in the internal memory that the processor is equipped with, institute The message of the lost data packets can be relied on to be stored in the pointer in the internal memory that the processor is equipped with, and lost via this The message for losing data packet is stored in the message that lost data packets at this time are taken out in the processor, then at this time to display module transmission The message of lost data packets and the message that the lost data packets are shown on display module;
S4:If the duration that data packet is read is less than the normal reading duration of data packet, or the number of lost data packets at this time It is less than the critical value of lost data packets, the message of lost data packets at this time is not just transmitted to display module;
In addition the message of the lost data packets be stored in a manner of byte stream emitter processor be equipped with built in In memory, and the internal memory that the processor of emitter is equipped with is stored in a manner of byte stream to display module transmission In lost data packets at this time message.
2. the method for the pressure controlled improvement system of waste heat boiler according to claim 1, which is characterized in that the data Stagnation be emitter processor by wireless communication module earthward Coke-pushing Management System database server transmitting open Pass amount signal data packet transmission has some setbacks, that is, data dead state;
Lost data packets are that the duration that each data packet is read is more than that normal data packet reads the state occurred when duration.
3. the method for the pressure controlled improvement system of waste heat boiler according to claim 1, which is characterized in that the transmitting The processor of device can be FPGA processor, dsp processor or arm processor.
4. the pressure controlled improvement system of waste heat boiler according to claim 1, which is characterized in that the waste heat boiler pressure The improvement system that power is adjusted includes pusher machine, and pusher machine is equipped with dedusting push rod, and CCD camera is housed on dedusting push rod and is approached and is opened It closes, is electrically connected emitter close to switch, the emitter is connected with Coke-pushing Management System, the Coke-pushing Management System Including database server, emitter includes processor, display module and wireless communication module, which connects channel radio Module and display module are interrogated, which is also equipped with the critical value of lost data packets in advance;
The emitter includes reducing program, discriminating program one, acquirement program, discriminating program two to show program, property with submitting It can be as follows:
Reduce program, the critical value for the lost data packets that the processor for reducing emitter is equipped in advance;
Discriminating program one, for differentiating the number of the processor of emitter by wireless communication module earthward Coke-pushing Management System Data packet is either with or without there are lost data packets during according to library server emission switch amount signal;
Program is obtained, for when there are lost data packets, just obtaining the number of lost data packets at this time;
Discriminating program two, for differentiating the number of lost data packets at this time either with or without the critical value more than lost data packets;
It sends out and shows program, be used for when more than the critical value of lost data packets, data are just lost at this time to display module transmission The message of packet and the message that the lost data packets are shown on display module;
Discriminating program one includes obtaining subprogram one, differentiating that subprogram and lost data packets subprogram, performance are as follows:
Subprogram one is obtained, for obtaining the duration that data packet is read at this time;
Subprogram is differentiated, for differentiating that the duration that data packet is read reads duration either with or without more than normal data packet;
Lost data packets subprogram is used for, when reading duration more than normal data packet, determining the situation of active data packet;
It obtains program to include derived subprogram, configuration subprogram and obtain subprogram two, performance is as follows:
Derived subprogram, for export data packet reading duration divided by setting read data packet duration quotient;
Subprogram is configured, for using the numerical value obtained after quotient progress rounding processing as the number of lost data packets at this time;
Subprogram two is obtained, for obtaining the number of lost data packets at this time;
It sends out and shows that program includes reference subprogram, message obtains subprogram and derived subprogram, performance are as follows:
Subprogram is quoted, subprogram is obtained for starting message;
Message obtains subprogram, for taking out the message of lost data packets at this time in processor;
Derived subprogram, for transmitting the message of lost data packets at this time to display module and showing that this is lost on display module Lose the message of data packet.
5. the pressure controlled improvement system of waste heat boiler according to claim 4, which is characterized in that the internal memory In with several programs allow the processor to carry out following performance:
The critical value for the lost data packets that the processor of reduction emitter is equipped in advance;Differentiate that the processor of emitter passes through Wireless communication module earthward during the database server emission switch amount signal of Coke-pushing Management System data packet either with or without There are lost data packets;If there are lost data packets, the number of lost data packets at this time is just obtained;Data are lost in differentiation at this time The number of packet is either with or without the critical value more than lost data packets;If more than the critical value of lost data packets, just display module is passed It send the message of lost data packets at this time and shows the message of the lost data packets on display module;
The duration that the processor is also used for reading via differentiation data packet is either with or without the normal reading duration more than data packet Differentiate either with or without there are lost data packets, if more than the normal reading duration of data packet, illustrates the shape for lost data packets occurred Condition;
Processor is also used for exporting the quotient of the duration of data packet reading divided by the duration of the read data packet of setting;Then this Number of the numerical value that quotient obtained after rounding processing as lost data packets at this time;Lost data packets at this time are obtained with this Number;
Processor is also used for transmitting the message of lost data packets at this time to display module and shows the loss on display module The message of data packet;
The processor that processor also is used for the message of the lost data packets to be stored in emitter in a manner of byte stream is set In some internal memorys, and in the processor for being stored in a manner of byte stream emitter to display module transmission is equipped with Set the message of the lost data packets at this time in memory.
CN201810309971.2A 2018-04-09 2018-04-09 A kind of pressure controlled improvement system and method for waste heat boiler Pending CN108426239A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111708388A (en) * 2020-07-20 2020-09-25 金陵科技学院 Boiler pressure regulation prediction control method based on GRU-PID
CN112533268A (en) * 2019-09-17 2021-03-19 海信电子科技(深圳)有限公司 Terminal and processing method thereof

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CN103716136A (en) * 2013-12-23 2014-04-09 上海网达软件股份有限公司 Data transmission method and system
CN107043631A (en) * 2017-01-09 2017-08-15 江苏龙冶节能科技有限公司 A kind of coke oven coke oven uprising tube waste heat boiler pressure regulating system

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CN103716136A (en) * 2013-12-23 2014-04-09 上海网达软件股份有限公司 Data transmission method and system
CN107043631A (en) * 2017-01-09 2017-08-15 江苏龙冶节能科技有限公司 A kind of coke oven coke oven uprising tube waste heat boiler pressure regulating system

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Publication number Priority date Publication date Assignee Title
CN112533268A (en) * 2019-09-17 2021-03-19 海信电子科技(深圳)有限公司 Terminal and processing method thereof
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CN111708388A (en) * 2020-07-20 2020-09-25 金陵科技学院 Boiler pressure regulation prediction control method based on GRU-PID
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Application publication date: 20180821