CN108417382A - Air core coil winding fixture - Google Patents
Air core coil winding fixture Download PDFInfo
- Publication number
- CN108417382A CN108417382A CN201810023377.7A CN201810023377A CN108417382A CN 108417382 A CN108417382 A CN 108417382A CN 201810023377 A CN201810023377 A CN 201810023377A CN 108417382 A CN108417382 A CN 108417382A
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- jig
- thread
- air core
- core coil
- bar
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- 238000004804 winding Methods 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 148
- 238000009826 distribution Methods 0.000 claims abstract description 20
- 230000033228 biological regulation Effects 0.000 claims description 30
- 238000012360 testing method Methods 0.000 claims description 14
- 238000005452 bending Methods 0.000 claims description 12
- 125000006850 spacer group Chemical group 0.000 claims description 12
- 238000009423 ventilation Methods 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 238000013519 translation Methods 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The present invention relates to a kind of air core coil winding fixtures.It solves the problems such as prior art design is unreasonable.This air core coil winding fixture includes mutually matched jig one and jig two,The de- material strip-shaped hole one of several circle distributions is equipped with close to one end of jig two in jig one,It is equipped with annular de- material seat one in jig one and the annular de- material seat one is equipped with several de- material blocks one inserted in one by one in the de- material strip-shaped hole one close to one end of de- material strip-shaped hole one,It is equipped with several springs one between annular de- material seat one and jig one are equipped with one end of de- material strip-shaped hole one,The de- material strip-shaped hole two of several circle distributions is equipped with close to one end of jig one in jig two,It is equipped with annular de- material seat two in jig two and the annular de- material seat two is equipped with several de- material blocks two inserted in one by one in the de- material strip-shaped hole two close to one end of de- material strip-shaped hole two,It is equipped with several springs two between annular de- material seat two and jig two are equipped with one end of de- material strip-shaped hole two.
Description
Technical field
The invention belongs to spooling equipment field of mechanical technique, are related to a kind of air core coil winding fixture.
Background technology
Hollow windings' machine can not only improve winding efficiency, but also can further increase coiling precision.
Coil winding machine is typically designed mutually matched jig and carries out winding operation in coiling, for example, left and right design is controlled
Tool or jig setting up and down.
Currently, existing mutually matched jig, when completing coiling, in order to avoid air core coil sticks on jig,
Subsequent de- material is influenced, conventional solution is：Coating design is carried out on intuition surface, although can be to a certain extent
Solve the problems, such as adhesion, still, this scheme still has adhesion phenomenon, and leading to de- material efficiency and quality, (mainly coil is flat
Face degree) it is unable to reach the required precision of client.
Invention content
Regarding the issue above, the present invention provides a kind of sky that can be improved de- material efficiency and can ensure precision
Wire-core coil winding fixture.
Object of the invention can be realized by the following technical scheme：
This air core coil winding fixture includes mutually matched jig one and jig two, in jig one close to the one of jig two
De- material strip-shaped hole one of the end equipped with several circle distributions is equipped with annular de- material seat one and the annular de- material seat in jig one
One is equipped with several de- material blocks one inserted in one by one in the de- material strip-shaped hole one close to one end of de- material strip-shaped hole one, in annular
De- material seat one and jig one are equipped with several springs one between being equipped with one end of de- material strip-shaped hole one, in jig two close to jig one
One end is equipped with the de- material strip-shaped hole two of several circle distributions, and annular de- material seat two and the annular de- material are equipped in jig two
Seat two is equipped with several de- material blocks two inserted in one by one in the de- material strip-shaped hole two close to one end of de- material strip-shaped hole two, in ring
Shape de- material seat two and jig two are equipped with several springs two between being equipped with one end of de- material strip-shaped hole two.
The structure of the de- material strip-shaped hole collaboration de- material block of design, may be implemented light de- material, simultaneously as setting is de-
Expect strip-shaped hole, which reduce the contact area of air core coil and jig, cooperate with de- material block, can to avoid adhesion phenomenon, meanwhile,
De- material efficiency and the processing quality of product can also be improved.
In a kind of above-mentioned air core coil winding fixture, described one one end far from de- material block one of annular de- material seat is set
There is the de- material contact bar one of several circle distributions；Described two one end far from de- material block two of annular de- material seat is equipped with several circumference
The de- material of distribution contacts bar two.
In a kind of above-mentioned air core coil winding fixture, one end that the jig one is equipped with de- material strip-shaped hole one also has
The bar radiating hole one for having several circle distributions is equipped at least one bar shaped heat dissipation between two adjacent de- material strip-shaped holes one
Kong Yi is equipped with annular groove one in jig one, and the inner end of bar radiating hole one is connected to annular groove one respectively, bar radiating hole one
Outer end be in communication with the outside, be circumferentially with several ventilation holes one being connected to the annular groove one in jig one.
In a kind of above-mentioned air core coil winding fixture, one end that the jig two is equipped with de- material strip-shaped hole two also has
The bar radiating hole two for having several circle distributions is equipped at least one bar shaped heat dissipation between two adjacent de- material strip-shaped holes two
Hole two is equipped with annular groove two in jig two, and the inner end of bar radiating hole two is connected to annular groove two respectively, bar radiating hole two
Outer end be in communication with the outside, be circumferentially with several ventilation holes two being connected to the annular groove two in jig two.
In a kind of above-mentioned air core coil winding fixture, the jig one is upper jig, under the jig two is
Jig, the upper jig move down to coordinate with lower jig.
In a kind of above-mentioned air core coil winding fixture, upper jig core is equipped in the jig one, in jig one
Equipped with lower jig core, it is equipped with the first concaveconvex structure in the lower end of upper jig core, the second concave-convex knot is equipped in the upper end of lower jig core
Structure, and first concaveconvex structure and the intermeshing of the second concaveconvex structure, when jig one downwards close to jig two when described in
The end of a thread in air core coil is clamped for upper jig core lower end and lower jig core upper end.
In a kind of above-mentioned air core coil winding fixture, this jig further includes air core coil power device, the device packet
Include circuit for testing voltage and electrified regulation circuit, and the circuit for testing voltage and the setting of electrified regulation circuit in parallel, voltage
Test circuit is electrically connected with the end of a thread in air core coil and outer the end of a thread respectively, electrified regulation circuit respectively with the end of a thread in air core coil
It is electrically connected with outer the end of a thread.
In a kind of above-mentioned air core coil winding fixture, the circuit for testing voltage include be threaded through in lower jig and
The interior the end of a thread voltage tester stick being electrically connected with the lower jig core of lower jig, and be electrically connected with the end of a thread outside air core coil outer
The end of a thread voltage tester pawl.
In a kind of above-mentioned air core coil winding fixture, the electrified regulation circuit include in upper jig
Upper jig core be electrically connected interior the end of a thread electrified regulation stick, and with outside air core coil the end of a thread be electrically connected outer the end of a thread be powered
Clamping jaw, lower jig core and upper jig core cooperate the end of a thread clamping in air core coil and outer the end of a thread voltage tester pawl and outer the end of a thread
The end of a thread outside air core coil is clamped the mutual cooperation of energization clamping jaw.
In a kind of above-mentioned air core coil winding fixture, insulate between interior the end of a thread voltage tester stick and lower jig
Connection, is arranged with lower insulation sleeve on lower jig core, and the lower energization that the inner end of interior the end of a thread voltage tester stick inserts in lower jig core connects
In contact hole, the outer end of interior the end of a thread voltage tester stick extend out to the outer circumferential of lower jig；
One end that lower jig outer circumferential is extend out in interior the end of a thread voltage tester stick is equipped with lifting conducting block and the liter
Drop conducting block connect with conducting block lift actuator, when lifting conducting block rise to setting position when described in lifting conducting block and
Interior the end of a thread voltage tester stick extend out to the end thereof contacts of lower jig outer circumferential.
Alternatively scheme, in a kind of above-mentioned air core coil winding fixture, the jig one is left jig,
The jig two is right jig, and the left jig is horizontal close to each other or separate with right jig.
In a kind of above-mentioned air core coil winding fixture, moving cylinder is equipped on upper jig or lower jig, in movement
Any one end that the mobile bar and mobile bar that can move along cylinder axial movement are equipped in cylinder extend out to one end of moving cylinder
Outside, one end that moving cylinder is extend out in mobile bar is externally connected with the end of a thread bending leg, is equipped with and is used between moving cylinder and mobile bar
The position limiting structure for limiting the mobile bar relative movement cylinder displacement distance, is equipped with bullet between the other end and moving cylinder of mobile bar
Property component and elastomeric element can force mobile bar extend out to outside moving cylinder one end after reset.
In a kind of above-mentioned air core coil winding fixture, the position limiting structure includes the limit being arranged in the middle part of mobile bar
Position notch is equipped with the spacer pin that inner end inserts in the spacing breach in moving cylinder, and the spacer pin diameter is small
In the width of spacing breach.
Compared with prior art, the advantages of this air core coil winding fixture, is：
1, the structure of the de- material strip-shaped hole collaboration de- material block designed, may be implemented light de- material, simultaneously as setting
De- material strip-shaped hole, which reduce the contacts area of air core coil and jig, cooperate with de- material block, can be to avoid adhesion phenomenon, together
When, de- material efficiency and the processing quality of product can also be improved.
2, structure is simpler.
3, service life is long.
4, bar radiating hole collaboration annular groove and ventilation hole structure, may be implemented the heat dissipation to jig, avoid interior
Portion's heat can not distribute the efficiency for causing coil winding to be processed and reduce in time, or even the phenomenon that sticks together.
Description of the drawings
Fig. 1 is dimensional structure diagram provided by the invention.
Fig. 2 is the schematic cross-sectional view of Fig. 1.
Fig. 3 is another view stereo structural schematic diagram provided by the invention.
Fig. 4 is one partial structural diagram of jig provided by the invention.
Fig. 5 is two partial structural diagram of jig provided by the invention.
Fig. 6 is the partial structural diagram in Fig. 2.
Fig. 7 is power device functional block diagram provided by the invention.
Fig. 8 is the partial structurtes stereoscopic schematic diagram in Fig. 1.
Fig. 9 is the structural schematic diagram after removal energization clamping jaw provided by the invention.
Figure 10 is schematic cross-sectional view provided by the invention.
Figure 11 is the end of a thread bending structure schematic cross-sectional view provided by the invention.
Figure 12 is the end of a thread bending structure dimensional structure diagram provided by the invention.
Figure 13 is mobile bar structural schematic diagram provided by the invention.
Figure 14 is the end of a thread bending status diagram provided by the invention.
In figure, moving cylinder A1, upper square tube A11, circular cylinder A12, mobile bar A2, spacing breach A21, the end of a thread bending leg
A3, body sheet A31, bent sheet A32, elastomeric element A4, spacer pin A5, cantilevered driving bolt A6, nut A61, voltage tester
Circuit B1, lower jig core B11, lower insulation sleeve B111, interior the end of a thread voltage tester stick B12, lower electrical contact hole B121, outer the end of a thread electricity
Pressure test pawl B13, outer the end of a thread voltage stick are inserted into hole B131, lifting conducting block B14, conducting block lift actuator B15, lifting insulation
Seat B16, electrified regulation stick B17, electrified regulation circuit B2, upper jig core B21, interior the end of a thread electrified regulation stick B22, outer the end of a thread are powered
Clamping jaw B23, outer the end of a thread energization stick are inserted into hole B231, translation driving device B24, pneumatic clamper driver B25, air core coil Ba, jig
One C1, one C11 of de- material strip-shaped hole, one C111 of de- material drive ring, one C112 of de- material driving cylinder, annular one C12 of de- material seat, de- material
One C13 of block, one C14 of spring, one C15 of de- material contact bar, one C16 of bar radiating hole, one C17 of ventilation hole, two C2 of jig, de- material item
Two C21 of shape hole, two C211 of de- material drive ring, annular two C22 of de- material seat, two C23 of de- material block, two C24 of spring, de- material contact bar two
C25, two C26 of bar radiating hole, two C27 of ventilation hole.
Specific implementation mode
Below be invention specific embodiment and in conjunction with attached drawing, technical scheme of the present invention will be further described, but
Invention is not limited to these embodiments.
Embodiment one
As shown in figures 1 to 6, this air core coil winding fixture includes two C2 of one C1 of mutually matched jig and jig, this implementation
One C1 of jig of example is upper jig, and two C2 of jig is lower jig, and the upper jig moves down thus with lower jig
Cooperation.
As shown in Fig. 2, one C1 of jig and two C2 of jig is rotated synchronously, one C1 of jig and two C2 of jig are respectively set
At the both ends of U-shaped casting, it is equipped with synchronous rotating shaft in U-shaped casting and synchronous rotating shaft is connect with driving motor, synchronous rotating shaft
Lower end is connect by belt drive structure one with two C2 of jig, and the upper end of synchronous rotating shaft is connected by belt drive structure two and one C1 of jig
It connects, the jig lifting drive that driving one C1 of jig is lifted in vertical direction is additionally provided on U-shaped casting.
Jig lifting drive includes servo motor, and servo motor is connected through a screw thread structure and connects with one C1 main shafts of jig
It connects, servo motor driving one C1 of jig is moved down and contacted with two C2 of jig and one C1 of jig is forced to move up one simultaneously
The thickness height of air core coil, it can be ensured that the versatility of coiling precision and jig.
As shown in figures 1 to 6, the de- material strip-shaped hole of several circle distributions is equipped with close to one end of two C2 of jig in one C1 of jig
The quantity of one C11, one C11 of de- material strip-shaped hole are 6 or more, need not also design excessive one C11 of de- material strip-shaped hole certainly, if
Meter excessively leads to integrally-built decline, meanwhile, also add manufacturing cost.
One C11 of de- material strip-shaped hole is circularly and evenly distributed.
It is equipped with annular one C12 of de- material seat in one C1 of jig and annular one C12 of de- material seat is close to de- material strip-shaped hole
One end of one C11 is equipped with several one C13 of de- material block inserted in one by one in one C11 of de- material strip-shaped hole, in annular de- material seat
One C12 and one C1 of jig is equipped with one C14 of several springs between one end equipped with one C11 of de- material strip-shaped hole.
The de- material that several circle distributions are equipped in the annular one end of one C12 of de- material seat far from one C13 of de- material block contacts bar one
C15。
One C111 of de- material drive ring is arranged on one C1 of jig, one C111 of de- material drive ring drives cylinder one with de- material
C112 connections.
One C111 of de- material drive ring is semicircle ring structure.
De- material drive ring C111 causes the lower end of one C13 of de- material block to be detached from de- material downwards with de- material contact bar one C15 contacts
One lower ends C11 of strip-shaped hole, to realize that de- material acts.
Two C21 of de- material strip-shaped hole of several circle distributions is equipped with close to one end of one C1 of jig in two C2 of jig.De- material item
The quantity of two C21 of shape hole is 6 or more, need not also design excessive two C21 of de- material strip-shaped hole certainly, and design excessively causes whole
The decline of body structure, meanwhile, also add manufacturing cost.
Two C21 of de- material strip-shaped hole is circularly and evenly distributed and is corresponded with one C11 of de- material strip-shaped hole, Huo Zheshang
Under shift to install.
It is equipped with annular two C22 of de- material seat in two C2 of jig and annular two C22 of de- material seat is close to de- material strip-shaped hole
One end of two C21 is equipped with several two C23 of de- material block inserted in one by one in two C21 of de- material strip-shaped hole, in annular de- material seat
Two C22 and two C2 of jig are equipped with two C24 of several springs between one end equipped with two C21 of de- material strip-shaped hole.
The de- material that described annular one end of two C22 of de- material seat far from two C23 of de- material block is equipped with several circle distributions contacts
Two C25 of bar.
Two C211 of de- material drive ring is arranged on two C2 of jig, two C211 of de- material drive ring connects with de- material driving cylinder two
It connects.Two C211 of de- material drive ring can contact the lower end in contact of bar two with de- material, and two C211 of de- material drive ring drives cylinder in de- material
Two C23 of de- material block is brought up under the action of two, and air core coil is detached from lower jig upwards.
Secondly, in the one end of one C1 of jig equipped with one C11 of de- material strip-shaped hole, the also bar shaped with several circle distributions is radiated
One C16 of hole is equipped with one C16 of at least one bar radiating hole, in one C1 of jig between two adjacent one C11 of de- material strip-shaped hole
Interior to be equipped with annular groove one, the inner end of one C16 of bar radiating hole is connected to annular groove one respectively, the outer end of one C16 of bar radiating hole
It is in communication with the outside, one C17 of several ventilation holes being connected to the annular groove one is circumferentially in one C1 of jig.
In the one end of two C2 of jig equipped with two C21 of de- material strip-shaped hole also bar radiating hole two with several circle distributions
C26 is equipped with two C26 of at least one bar radiating hole between two adjacent two C21 of de- material strip-shaped hole, is set in two C2 of jig
There is annular groove two, the inner end of two C26 of bar radiating hole to be connected to respectively with annular groove two, the outer end of two C26 of bar radiating hole with it is outer
Boundary is connected to, and two C27 of several ventilation holes being connected to the annular groove two is circumferentially in two C2 of jig.
The bar radiating hole collaboration annular groove and ventilation hole structure of design, may be implemented the heat dissipation to jig, avoid
Internal heat can not distribute the efficiency for causing coil winding to be processed and reduce in time, or even the phenomenon that sticks together.
It is equipped with upper jig core B21 in one C1 of jig, lower jig core B11 is equipped in one C1 of jig, in upper jig core
Lower end be equipped with the first concaveconvex structure, the upper end of lower jig core be equipped with the second concaveconvex structure, and first concaveconvex structure and
Second concaveconvex structure be intermeshed, when one C1 of jig downwards close to jig two when described in upper jig core lower end and lower jig core on
The end of a thread in air core coil is clamped at end.
First concaveconvex structure and the second concaveconvex structure are several teeth structures, mutual engagement its can further increase
It is engaged coupling mechanism force, it can be ensured that the stability of clamp.
As is seen in figs 7-10, this jig further includes air core coil power device, the device include circuit for testing voltage B1 and
Electrified regulation circuit B2, and the circuit for testing voltage B1 and electrified regulation circuit B2 is arranged in parallel, circuit for testing voltage B1
Be electrically connected respectively with the end of a thread in air core coil Ba and outer the end of a thread, electrified regulation circuit B2 respectively with the end of a thread in air core coil Ba and
Outer the end of a thread is electrically connected.
That is, by above-mentioned structure, the detection of voltage may be implemented, then carry out electrified regulation again, avoid
The damage of coil line leads to the phenomenon that also carrying out electrified regulation, virtually saves the energy, meanwhile, pass through above-mentioned heating side
Formula, it is not only more energy saving, and electrified regulation effect is more preferable, virtually improves the quality of production of coil.
Circuit for testing voltage B1 includes being threaded through the interior lines being electrically connected in lower jig and with the lower jig core B11 of lower jig
Head voltage tester stick B12, and outer the end of a thread voltage tester pawl B13 with the end of a thread electric connection outside air core coil.
Interior the end of a thread voltage tester stick B12 combines outer the end of a thread voltage tester pawl B13, and the detection of voltage may be implemented, it is ensured that
The processing quality of coil.
Electrified regulation circuit B2 includes the interior the end of a thread electrified regulation stick being electrically connected with the upper jig core B21 in upper jig
B22, and outer the end of a thread energization clamping jaw B23, lower jig core B11 and upper jig core B21 with the end of a thread electric connection outside air core coil
It cooperates the end of a thread clamping in air core coil and outer the end of a thread voltage tester pawl B13 and outer the end of a thread energization clamping jaw B23 cooperates
The end of a thread outside air core coil is clamped.
Interior the end of a thread electrified regulation stick B22 cooperates with outer the end of a thread energization clamping jaw B23, and the electrified regulation at both ends may be implemented, keep away
Exempt from temperature caused by heating tool and controls wild effect, meanwhile, further reduce energy consumption.
It insulate and connects between interior the end of a thread voltage tester stick B12 and lower jig, be arranged on interior the end of a thread voltage tester stick B12
Insulation tube, is arranged with lower insulation sleeve B111 on lower jig core B11, and the inner end of interior the end of a thread voltage tester stick B12 inserts in lower jig
In the lower electrical contact hole B121 of core B11, the outer end of interior the end of a thread voltage tester stick B12 extend out to the outer circumferential of lower jig.
One end that lower jig outer circumferential is extend out in interior the end of a thread voltage tester stick B12 is equipped with lifting conducting block B14 and institute
The lifting conducting block B14 stated is connect with conducting block lift actuator B15, when lifting conducting block B14 when that rises to setting position institutes
The lifting conducting block B14 stated and interior the end of a thread voltage tester stick B12 extend out to the end thereof contacts of lower jig outer circumferential.
That is, when completing coiling, lifting conducting block B14 at this time, which is driven, rises to the end of a thread voltage tester stick in setting
B12 is extend out on the outside of one end of lower jig outer circumferential, and jig turns to setting position and interior the end of a thread voltage tester stick instantly
When B12 extend out to one end of lower jig outer circumferential with lifting conducting block B14 interior side contacts, that is, complete electrified regulation.
Conducting block lift actuator B15 is cylinder or oil cylinder.
It is connected with lifting insulating base B16, the lifting conducting block B14 on conducting block lift actuator B15 and is fixed on liter
It drops on insulating base B16.
The arc-shaped structures of conducting block B14 are lifted, one end of lifting conducting block B14 is fixed on lifting by position adjustment structure
On insulating base B16, the other end is equipped with electrified regulation stick B17.
Position adjustment structure includes the arc waist hole being arranged on lifting conducting block B14, in each arc waist hole respectively
It is equipped with the fastener being threadedly coupled with the lifting insulating base B16.
Secondly, it is arranged with upper insulation sleeve B211 on upper jig core B21, is equipped on upper jig core B21 and runs through upper jig
The heating rod of core B21 radial directions is inserted into hole, and interior the end of a thread electrified regulation stick B22 is arranged on translation driving device B24 and driven in translation
The front end of the end of a thread electrified regulation stick B22 inserts in heating rod and inserts in the hole and electrically connect with upper jig core B21 in device B24 drivings
It connects.
Translation driving device B24 includes fixed mounting, and driven in translation cylinder is connected on fixed mounting.
Outer the end of a thread voltage tester pawl B13 and outer the end of a thread energization clamping jaw B23 is connected on pneumatic clamper driver B25, pneumatic clamper driving
Device B25 is cylinder or oil cylinder, and pneumatic clamper driver B25 drives outer the end of a thread voltage tester pawl B13 and outer the end of a thread energization clamping jaw B23
It moves towards or moves on the contrary.
In addition, being respectively equipped with voltage stick on outer the end of a thread voltage tester pawl B13 and outer the end of a thread energization clamping jaw B23 is inserted into hole.
Broken surface insulation layer is scalded in one end of enameled wire by ceramic heating bar, anchoring at this time by the enameled wire pull in
Between upper jig and lower jig, and upper jig is downward close to lower jig, and lower jig core B11 and upper jig core B21 at this time will be painted
Envelope curve is clamped, and then starts coiling and processes, and the other end of enameled wire scalds broken surface insulation by ceramic heating bar after completion of processing
Layer, and the other end of enameled wire is clamped outer the end of a thread voltage tester pawl B13 at this time and outer the end of a thread energization clamping jaw B23, after clamping
Then form the detection of voltage and the electrified regulation of electric current.
As illustrated in figs. 11-14, moving cylinder A1 is equipped on jig 1 or jig 22, being equipped in moving cylinder A1 can
It moves along an any one end of the mobile bar A2 and mobile bar A2 of A1 axial movements to extend out to outside one end of moving cylinder A1, optimize
Scheme, the moving cylinder A1 of the present embodiment is in being vertically arranged, and the mobile bar A2 is inserted in moving cylinder A1 and is in be vertically arranged, institute
The end of a thread bending leg A3 stated is connected to the lower ends mobile bar A2.
Further, moving cylinder A1 includes upper square tube A11, and the lower end of shape cylinder A11 is connected with circular cylinder A12 above,
The mobile bar A2 lateral cross sections are square and mobile bar A2 is inserted in the upper square tube A11.
Rectangular structure design can circumferentially rotate to avoid mutual, can further increase the smooth-going of lifting
Property and stability.
One end that moving cylinder A1 is extend out in mobile bar A2 is externally connected with the end of a thread bending leg A3, specifically, the end of a thread bending
Foot A3 includes the body sheet A31 that side is connect with mobile bar A2, and bent sheet A32 and described is connected in one end of body sheet A31
Body sheet A31 and bent sheet A32 between formed more than 90 ° of angle.
It is equipped between moving cylinder A1 and mobile bar A2 and relatively moves cylinder A1 displacement distances for limiting the mobile bar A2
Position limiting structure, specifically, which includes the spacing breach A21 being arranged in the middle part of mobile bar A2, on moving cylinder A1
It is equipped with the spacer pin A5 that inner end inserts in the spacing breach A21, and the spacer pin A5 diameters are less than spacing breach
The width of A21.
That is, the spacer pin A5 of design cooperates with spacing breach A21, spacer pin A5 that can be moved in spacing breach A21, limit
The lower side of notch A21 forms lower limit, and the upper side edge of spacing breach A21 forms upper limit, can be to avoid the excessive of spacer pin
It is mobile.
It is equipped with elastomeric element A4 between the other end and moving cylinder A1 of mobile bar A2 and elastomeric element A4 can force shifting
Reset after lever A2 is extend out to outside the one end moving cylinder A1.
Elastomeric element A4 is spring, and the bumper and absorbing shock of vertical direction may be implemented, can also play the function of reset, can
Substantially to enhance practical performance.
It is equipped with cantilevered in the upper ends moving cylinder A1 and drives bolt A6, when described cantilever under outer force effect straight down
The moving cylinder A1 that formula drives bolt A6 drivings described moves to force spacer pin A5 to move down and spacing breach A21 lower walls
The end of a thread bending leg A3 that contact and synchronous drive are connected to the lower ends mobile bar A2 is moved down.
The nut A61 being threadedly coupled with cantilevered driving bolt A6 is arranged on cantilevered driving bolt A6, and described
Nut A61 be in contact with moving cylinder A1.
The nut A61 of design can drive bolt A6 that loose phenomenon occurs to avoid cantilevered.
The moving cylinder A1 of the present embodiment is threaded through in jig.
The hanging end in contact of bolt A6 is driven with cantilevered under external force；
The relatively upper jigs of moving cylinder A1 at this time move down；
When the downside of spacer pin A5 and spacing breach A21 contacts, mobile bar A2 at this time is moved downward simultaneously, that is,
Elastomeric element is compressed and the end of a thread bending leg is contacted with lower jig upper surface, and the bending of outer the end of a thread can be completed at this time.
The operation principle of the present embodiment is as follows：
Downwards close to jig two, enameled wire one end at this time is clamped jig one by upper jig core and lower jig core, then opens
Beginning coiling is processed；
After coiling finishes, air core coil power device at this time, that is, circuit for testing voltage first carries out the detection of voltage,
Electrified regulation circuit then carries out electrified regulation to coil after detection is qualified；
After heating finishes, wind regime is cooled down by being exported in any one ventilation hole one and ventilation hole two, and cooling wind
Cooling processing then is carried out to jig and air core coil；
After cooling, de- material block one first carries out downward de- material action, second de- material block carries out upward de- material action, that is, completes
Then final de- material carries out mechanical blanking.
Embodiment two
The present embodiment is essentially identical with the structure and principle of embodiment one, though therefore not to repeat here, different place
It is：
One C1 of jig is left jig, and two C2 of jig is right jig, the left jig and right jig water
It is flat close to each other or separate.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (13)
1. air core coil winding fixture, including mutually matched jig one (C1) and jig two (C2), which is characterized in that described to control
Has the de- material strip-shaped hole one (C11) that one (C1) is equipped with several circle distributions close to one end of jig two (C2), at jig one (C1)
Interior one end equipped with annular de- material seat one (C12) and the close de- material strip-shaped hole one (C11) of the annular de- material seat one (C12) is set
Have several de- material blocks one (C13) inserted in one by one in the de- material strip-shaped hole one (C11), in annular de- material seat one (C12) and
Jig one (C1) is equipped with several springs one (C14) between being equipped with one end of de- material strip-shaped hole one (C11), close in jig two (C2)
One end of jig one (C1) is equipped with the de- material strip-shaped hole two (C21) of several circle distributions, and it is de- that annular is equipped in jig two (C2)
One end of material seat two (C22) and the close de- material strip-shaped hole two (C21) of the annular de- material seat two (C22) is inserted one by one equipped with several
De- material block two (C23) in the de- material strip-shaped hole two (C21) is set in annular de- material seat two (C22) and jig two (C2)
Have and is equipped with several springs two (C24) between one end of de- material strip-shaped hole two (C21).
2. air core coil winding fixture according to claim 1, which is characterized in that the annular de- material seat one (C12)
One end far from de- material block one (C13) is equipped with the de- material contact bar one (C15) of several circle distributions；The annular de- material seat two
(C22) one end far from de- material block two (C23) is equipped with the de- material contact bar two (C25) of several circle distributions.
3. air core coil winding fixture according to claim 1, which is characterized in that the jig one (C1) is equipped with de- material
One end of strip-shaped hole one (C11) also bar radiating hole one (C16) with several circle distributions, in two adjacent de- material bar shapeds
It is equipped at least one bar radiating hole one (C16) between hole one (C11), annular groove one is equipped in jig one (C1), bar shaped dissipates
The inner end of hot hole one (C16) is connected to annular groove one respectively, and the outer end of bar radiating hole one (C16) is in communication with the outside, in jig
One (C1's) is circumferentially with several ventilation holes one (C17) being connected to the annular groove one.
4. air core coil winding fixture according to claim 1, which is characterized in that the jig two (C2) is equipped with de- material
One end of strip-shaped hole two (C21) also bar radiating hole two (C26) with several circle distributions, in two adjacent de- material bar shapeds
It is equipped at least one bar radiating hole two (C26) between hole two (C21), annular groove two is equipped in jig two (C2), bar shaped dissipates
The inner end of hot hole two (C26) is connected to annular groove two respectively, and the outer end of bar radiating hole two (C26) is in communication with the outside, in jig
Two (C2's) is circumferentially with several ventilation holes two (C27) being connected to the annular groove two.
5. air core coil winding fixture according to any one of claims 1-4, which is characterized in that the jig one
(C1) it is upper jig, the jig two (C2) is lower jig, and the upper jig moves down to coordinate with lower jig.
6. air core coil winding fixture according to claim 5, which is characterized in that be equipped in the jig one (C1) upper
Jig core (B21) is equipped with lower jig core (B11) in jig one (C1), and the first concaveconvex structure is equipped in the lower end of upper jig core,
It is equipped with the second concaveconvex structure, and first concaveconvex structure and the intermeshing of the second concaveconvex structure in the upper end of lower jig core,
When jig one (C1) downwards close to jig two when described in upper jig core lower end and lower jig core upper end by the end of a thread in air core coil
Clamping.
7. air core coil winding fixture according to claim 6, which is characterized in that this jig further includes that air core coil is powered
Device, the device include circuit for testing voltage (B1) and electrified regulation circuit (B2), and the circuit for testing voltage (B1) and
Electrified regulation circuit (B2) is arranged in parallel, and circuit for testing voltage (B1) is electrical with the interior the end of a thread of air core coil (Ba) and outer the end of a thread respectively
Connection, electrified regulation circuit (B2) are electrically connected with the interior the end of a thread of air core coil (Ba) and outer the end of a thread respectively.
8. air core coil winding fixture according to claim 7, which is characterized in that circuit for testing voltage (B1) packet
The interior the end of a thread voltage tester stick (B12) for being threaded through and being electrically connected in lower jig and with the lower jig core (B11) of lower jig is included, and
The outer the end of a thread voltage tester pawl (B13) being electrically connected with the end of a thread outside air core coil.
9. air core coil winding fixture according to claim 8, which is characterized in that electrified regulation circuit (B2) packet
Include in upper jig upper jig core (B21) be electrically connected interior the end of a thread electrified regulation stick (B22), and with air core coil outside line
Outer the end of a thread energization clamping jaw (B23) that head is electrically connected, lower jig core (B11) and upper jig core (B21) cooperate tubular wire
The end of a thread clamping and outer the end of a thread voltage tester pawl (B13) and the mutual cooperation of outer the end of a thread energization clamping jaw (B23) will be outside air core coils in circle
The end of a thread is clamped.
10. air core coil winding fixture according to claim 9, which is characterized in that interior the end of a thread voltage tester stick
(B12) it insulate and connects between lower jig, lower insulation sleeve (B111) is arranged on lower jig core (B11), interior the end of a thread voltage is surveyed
The inner end of coupon (B12) inserts in the lower electrical contact hole (B121) of lower jig core (B11), interior the end of a thread voltage tester stick (B12)
Outer end extend out to the outer circumferential of lower jig；
One end that lower jig outer circumferential is extend out in interior the end of a thread voltage tester stick (B12) is equipped with lifting conducting block (B14) and institute
The lifting conducting block (B14) stated is connect with conducting block lift actuator (B15), when lifting conducting block (B14) rises to setting position
Lifting conducting block (B14) described in when setting extend out to a termination of lower jig outer circumferential with interior the end of a thread voltage tester stick (B12)
It touches.
11. air core coil winding fixture according to claim 1, which is characterized in that the jig one (C1) is controlled for a left side
Tool, the jig two (C2) are right jig, and the left jig is horizontal close to each other or separate with right jig.
12. air core coil winding fixture according to claim 1, which is characterized in that the jig one (C1) or jig
Two (C2) are equipped with moving cylinder (A1), and the mobile bar that can move along cylinder (A1) axial movement is equipped in moving cylinder (A1)
(A2) and any one end of mobile bar (A2) is extend out to outside one end of moving cylinder (A1), and moving cylinder is extend out in mobile bar (A2)
(A1) one end is externally connected with the end of a thread bending leg (A3), is equipped between moving cylinder (A1) and mobile bar (A2) described for limiting
Mobile bar (A2) relatively move cylinder (A1) displacement distance position limiting structure, mobile bar (A2) the other end and moving cylinder (A1) it
Between be equipped with after elastomeric element (A4) and elastomeric element (A4) can force mobile bar (A2) to extend out to the one end moving cylinder (A1) outside and answer
Position.
13. air core coil winding fixture according to claim 12, which is characterized in that the position limiting structure includes setting
Spacing breach (A21) in the middle part of mobile bar (A2) is equipped with inner end in moving cylinder (A1) and inserts in the spacing breach
(A21) spacer pin (A5) in, and described spacer pin (A5) diameter is less than the width of spacing breach (A21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810023377.7A CN108417382B (en) | 2018-01-10 | 2018-01-10 | Hollow coil winding jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810023377.7A CN108417382B (en) | 2018-01-10 | 2018-01-10 | Hollow coil winding jig |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108417382A true CN108417382A (en) | 2018-08-17 |
| CN108417382B CN108417382B (en) | 2024-03-12 |
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ID=63125431
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810023377.7A Active CN108417382B (en) | 2018-01-10 | 2018-01-10 | Hollow coil winding jig |
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| Country | Link |
|---|---|
| CN (1) | CN108417382B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112563019A (en) * | 2020-12-08 | 2021-03-26 | 湖南承运机电有限公司 | Take take off winding device of roll function |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000185850A (en) * | 1998-10-14 | 2000-07-04 | Fuji Photo Film Co Ltd | Winding device |
| CN1388383A (en) * | 2001-05-30 | 2003-01-01 | 株式会社萌利克 | Method and apparatus for testing stator coil and electrifing-heating to the same |
| CN206098143U (en) * | 2016-11-02 | 2017-04-12 | 浙江田中精机股份有限公司 | Take off material mechanism |
| CN107039169A (en) * | 2017-04-24 | 2017-08-11 | 浙江田中精机股份有限公司 | Lower tool with automatic material separator function |
| CN207705026U (en) * | 2018-01-10 | 2018-08-07 | 浙江田中精机股份有限公司 | Air core coil winding fixture |
-
2018
- 2018-01-10 CN CN201810023377.7A patent/CN108417382B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000185850A (en) * | 1998-10-14 | 2000-07-04 | Fuji Photo Film Co Ltd | Winding device |
| CN1388383A (en) * | 2001-05-30 | 2003-01-01 | 株式会社萌利克 | Method and apparatus for testing stator coil and electrifing-heating to the same |
| CN206098143U (en) * | 2016-11-02 | 2017-04-12 | 浙江田中精机股份有限公司 | Take off material mechanism |
| CN107039169A (en) * | 2017-04-24 | 2017-08-11 | 浙江田中精机股份有限公司 | Lower tool with automatic material separator function |
| CN207705026U (en) * | 2018-01-10 | 2018-08-07 | 浙江田中精机股份有限公司 | Air core coil winding fixture |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112563019A (en) * | 2020-12-08 | 2021-03-26 | 湖南承运机电有限公司 | Take take off winding device of roll function |
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| Publication number | Publication date |
|---|---|
| CN108417382B (en) | 2024-03-12 |
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