CN108415384A - A kind of environment of explosive production line and energy consumption intellectual monitoring integrated system - Google Patents
A kind of environment of explosive production line and energy consumption intellectual monitoring integrated system Download PDFInfo
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- CN108415384A CN108415384A CN201810185375.8A CN201810185375A CN108415384A CN 108415384 A CN108415384 A CN 108415384A CN 201810185375 A CN201810185375 A CN 201810185375A CN 108415384 A CN108415384 A CN 108415384A
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- sensor
- production line
- explosive production
- energy consumption
- explosive
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 239000002360 explosive Substances 0.000 title claims abstract description 57
- 238000005265 energy consumption Methods 0.000 title claims abstract description 43
- 238000012544 monitoring process Methods 0.000 title claims abstract description 26
- 238000009825 accumulation Methods 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000000428 dust Substances 0.000 claims abstract description 17
- 231100000331 toxic Toxicity 0.000 claims abstract description 12
- 230000002588 toxic effect Effects 0.000 claims abstract description 12
- 238000012806 monitoring device Methods 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 11
- 230000010365 information processing Effects 0.000 claims description 6
- 238000010257 thawing Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000010025 steaming Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 102000020897 Formins Human genes 0.000 description 1
- 108091022623 Formins Proteins 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31457—Factory remote control, monitoring through internet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of environment of explosive production line and energy consumption intellectual monitoring integrated system, it is combined and is constituted by front end monitoring device and back-end controller, front end monitoring device includes pressure sensor (1), Temperature Humidity Sensor (2), pressure difference transmitter (3), dust sensor (4), toxic and harmful gas sensor (5), sensor noise (6), temperature compensation sensor (7), intelligent electric power detector (8), water flow accumulation calculating instrument (9), steam flow accumulation calculating instrument (10);Back-end controller is constituted by controlling indoor PLC controller (11), RS485 converters (12), PC machine (14), server (15) and LED display (13) combination on explosive production line;PLC controller (11), RS485 converters (12) couple with PC machine (14), LED display (13) sequence, and server (15) is connect with PC machine (14).The present invention provides technical support for the monitoring of Min Bao enterprises production environment situation and energy consumption with early warning.
Description
Technical field
The invention belongs to the environment of production and energy consumption detection technique field, and in particular to a kind of civil explosive industry explosive production line
Environment, energy-consumption monitoring device, can be in civil explosive industry extensive use.
Background technology
Currently, the price of the quick-fried product of the people is decontroled comprehensively after, enterprise not only faces the pressure of price downlink, and being also faced with market needs
Seek the multiple pressures such as weakness, intensified competition, transition and upgrade.Civil explosive industry is faced with technological innovation and is asked with what topology requirement made the transition
Topic.In terms of technological innovation, essential safety, energy conservation and environmental protection, high efficiency smart are the directions of civil explosive industry development.With the quick-fried production enterprise of the people
Requirement of the industry in terms of environment, the energy is higher and higher, the continuous development of information-based monitoring technology, needs to further strengthen the quick-fried life of the people
Produce environment and the energy consumption supervision of enterprise.
Environment and energy consumption supervisory systems are established, three kinds of water on Min Bao enterprises production line, steam, electricity energy consumptions are carried out
It measures, energy consumption monitoring is carried out to working environment by installing various kinds of sensors, when more than working environment requirement of shelter, realize real
Alarm simultaneously takes corresponding measure.Energy consumption data in production process reaches monitoring center, and build environment energy consumption analysis table, is
Min Bao enterprises production line energy efficiency provides technical support, improves the quick-fried enterprise competitiveness of the people.
In addition, there is also dust, the pollution of toxic and harmful gas and harm problems in the production of Min Bao enterprises, once be more than
When working environment requirement of shelter, it is possible to be damaged to human body, or even serious accident occurs, it is necessary to strictly prevent this
The generation of class accident.
Present environment and energy consumption monitoring are in every profession and trade extensive use, but civil explosive industry is also not directed to environment and energy consumption pipe
Reason.This device can successfully fill up explosive production thread environment and supervise blank with energy consumption, and for civil explosive industry environment-friendly high-efficiency, intelligently production carries
For product and technical support.
Invention content
In order to fill up blank of the Min Bao manufacturing enterprises to environment and energy consumption monitoring, the present invention provides a kind of explosive production line
Environment and energy consumption intellectual monitoring integrated system, to realize the on-line intelligence prison of Min Bao enterprises production environment situation and energy consumption
Survey and early warning.
Above-mentioned purpose to realize the present invention, a kind of environment of explosive production line of the present invention and the integrated system of energy consumption intellectual monitoring
System uses following technical scheme:
A kind of environment of explosive production line of the present invention and energy consumption intellectual monitoring integrated system are supervised by the front end of information collection
The back-end controller combination for surveying device and information processing control is constituted:
The front end monitoring device of the information collection is the information collection part of environment and energy-consumption monitoring system, including pressure
Force snesor, Temperature Humidity Sensor, pressure difference transmitter, dust sensor, toxic and harmful gas sensor, noise sensing
Device, temperature compensation sensor;Pressure sensor, pressure difference transmitter and the temperature compensation sensor is given birth to mounted on explosive
In the vaporium of producing line;The Temperature Humidity Sensor is multiple, be separately mounted to the thawing room of explosive production line, emulsion chamber,
In powder room processed, packer's bay, in the powder tower top blast pipe processed of explosive production line, powder bottom of tower processed, in main air inducing dust removing tube, cold wind into
Temperature compensation sensor is also installed respectively in mouth pipeline;The dust sensor, sensor noise are mounted on explosive production line
Packing explosive room in, the toxic and harmful gas sensor be mounted on explosive production line thawing room and packer's bay in.
The front end monitoring device of the information collection further includes intelligent electric power detector, water flow accumulation calculating instrument, steams
Vapour flow accumulation calculating instrument;The intelligent electric power detector is mounted in the switchgear house of explosive production line;The water flow
It accumulates calculating instrument and steam flow accumulation calculating instrument is mounted on from automatic control chamber's power distribution cabinet of explosive production line, to the scene of measuring
Steam flow and live water flow.
The back-end controller of the information processing control is the Information Control Service reason part of environment and energy consumption system, by frying
Indoor PLC controller, RS485 converters, PC machine, server and LED display combination is controlled on medicine production line to constitute;PLC
Controller, RS485 converters couple with PC machine, LED display sequence, and server is connect with PC machine.
The PLC controller drives agreement, the data of PLC controller acquisition to be converted by RS485 using MB-TCPTP
Device is transferred to PC machine.
The pressure sensor, Temperature Humidity Sensor, pressure difference transmitter, dust sensor, toxic and harmful gas
Sensor, sensor noise, temperature compensation sensor are in parallel, and are connect respectively with PLC controller;The intelligent electric power detection
Instrument, water flow accumulation calculating instrument, steam flow accumulation calculating instrument is in parallel and is connected respectively at RS485 converters.
The intelligent electric power detector, water flow accumulation calculating instrument, steam flow accumulation calculating instrument are for acquiring explosive
Water, steam, electric three kinds of energy consumptions on production line measure, and form energy consumption analysis table.
A kind of environment of explosive production line of the present invention after the above technical solution is adopted, has with energy consumption intellectual monitoring integrated system
It has the advantage that:
(1) energy consumed when Min Bao enterprises explosive production mainly has water, electricity, steam, in pump house Pipe installing flow
Amount accumulation calculating instrument, counts water content consumption;Intelligent electric power detector is installed in total switchgear house, counts electricity consumption;Go out in boiler room
Vapour Pipe installing steam-flow meter, counts steam consumption.Ensure that production process energy consumption flows entirely in enterprise
Range monitoring reduces the exceeded number of production environment parameter, facilitation is played to industry energy conservation emission reduction level.
(2) front end monitoring sensor is mounted in civil explosive industry production line scene, when being more than working environment requirement of shelter, realizes real
Alarm ensures that work circumstances safe is controllable.
(3) energy consumption data in production process reaches monitoring center, and build environment energy consumption analysis table, is given birth to for Min Bao enterprises
Producing line energy efficiency provides technical support, improves the quick-fried enterprise competitiveness of the people.
Description of the drawings
Fig. 1 is a kind of structure chart of the environment of explosive production line and energy consumption intellectual monitoring integrated system of the present invention;
Fig. 2 is a kind of layout of equipment of the environment of explosive production line and energy consumption intellectual monitoring integrated system of the present invention
Reference numeral is:1- pressure sensors;2- Temperature Humidity Sensors;3- pressure difference transmitters;4- dust sensors;
5- toxic and harmful gas sensors;6- sensor noises;7- temperature compensation sensors;8- intelligent electric power detectors;9- water flows
Accumulate calculating instrument;10- steam flows accumulate calculating instrument;11-PLC controllers;12-RS485 converters;13-LED display screens;14-
PC machine;15- servers.
Specific implementation mode
To further describe the present invention, with reference to the accompanying drawings and examples to a kind of environment of explosive production line of the present invention with
Energy consumption intellectual monitoring integrated system is described further.
The structure chart of a kind of environment of explosive production line of the present invention and energy consumption intellectual monitoring integrated system as shown in Figure 1 is simultaneously
Find out in conjunction with Fig. 2, explosive production line is made of burden process, pharmaceutical operations, powder process processed, powder charge packaging process.
A kind of environment of explosive production line of the present invention and energy consumption intellectual monitoring integrated system are supervised by the front end of information collection
The back-end controller combination for surveying device and information processing control is constituted:
The front end monitoring device of the information collection includes pressure sensor 1, Temperature Humidity Sensor 2, pressure difference buckling
Send device 3, dust sensor 4, toxic and harmful gas sensor 5, sensor noise 6, temperature compensation sensor 7;The pressure
Sensor 1, pressure difference transmitter 3 and temperature compensation sensor 7 are mounted in the vaporium of explosive production line;Described is warm and humid
It is multiple to spend sensor 2, is separately mounted to the thawing room of explosive production line, emulsion chamber, powder room processed, in packer's bay, is given birth in explosive
In the powder tower top blast pipe processed of producing line, powder bottom of tower processed, in main air inducing dust removing tube, also installation temperature is mended respectively in cold wind import pipeline
Repay sensor 7;The dust sensor 4, sensor noise 6 are mounted in the packing explosive room of explosive production line, described
Toxic and harmful gas sensor 5 is mounted in the thawing room and packer's bay of explosive production line.
The front end monitoring device of the information collection further include intelligent electric power detector 8, water flow accumulation calculating instrument 9,
Steam flow accumulates calculating instrument 10;The intelligent electric power detector 8 is mounted in the switchgear house of explosive production line;The water
Flow accumulation calculating instrument 9 and steam flow accumulation calculating instrument 10 are mounted on from automatic control chamber's power distribution cabinet of explosive production line, to
Measure on-site steam flow and live water flow.
The back-end controller of the described information processing control be by controlled on explosive production line indoor PLC controller 11,
RS485 converters 12, PC machine 14, server 15 and the combination of LED display 13 are constituted;PLC controller 11, RS485 converters 12
Sequentially couple with PC machine 14, LED display 13, server 15 is connect with PC machine 14.The PLC controller 11 uses MB-
TCPTP drives agreement, the data that PLC controller 11 acquires to be transferred to PC machine 14 by RS485 converters 12.
It is the pressure sensor 1, Temperature Humidity Sensor 2, pressure difference transmitter 3, dust sensor 4, poisonous and harmful
Gas sensor 5, sensor noise 6, temperature compensation sensor 7 are in parallel, and are connect respectively with PLC controller 11;The intelligence
Energy electric power detector 8, water flow accumulation calculating instrument 9, steam flow accumulation calculating instrument 10 are in parallel, and respectively at RS485 converters
12 connections.
Above-mentioned various sensors are mounted on site environment, can measure Various types of data in real time, be read by PLC controller 11
12 are passed by RS485 converters and is defeated by PC machine 14, and measured value is obtained after software fameview processing;The water flow is tired
Product calculating instrument 9 and steam flow accumulation calculating instrument 10 are directly transferred to PC machine 14 by RS485 converters 12, give software
Fameview processing.PC machine 14 can realize quick access by server 15, by VGA launch on LED display 13 for
Monitoring.
The intelligent electric power detector 8, water flow accumulation calculating instrument 9, steam flow accumulation calculating instrument 10 are for acquiring
Water, steam, electric three kinds of energy consumptions on explosive production line measure, and form energy consumption analysis table.
The Temperature Humidity Sensor 2, is used for the temperature and humidity of collecting work environment, and measurement range is respectively -20
120 DEG C/0--100%RH of DEG C -- 60 DEG C/0--100%RH and -40 DEG C --.The pressure difference transmitter 3 is pacified for detecting
Environment leeway is filled to calculate air output, measurement range is in 0--31000m3/h.The dust sensor 4 is installed for detecting
Environment dust concentration, measurement range 0--1000mg/m3.The sensor noise 6 is strong for detecting installation environment noise
Degree, measurement range is in 30dB--130dB.The toxic and harmful gas sensor 5 is for detecting installation environment i.e. nitrolite
The pernicious gases such as the NH3 that production process generates.
The present invention measures water, steam, electric 3 kinds of energy consumptions on Min Bao enterprises production line, by installing all kinds of biographies
Sensor carries out energy consumption monitoring to working environment, when more than working environment requirement of shelter, realizes Realtime Alerts and takes and accordingly arrange
It applies.
Until the applying date, there are no the environment of explosive production line and energy consumption intellectual monitoring are integrated for domestic and international open source literature
Systematic account, also without the concrete case of produce reality application.The present invention has filled up the domestic and international blank in the field, is China people
Quick-fried enterprise's production line energy efficiency provides technical support and core competitiveness.
Claims (3)
1. a kind of environment of explosive production line and energy consumption intellectual monitoring integrated system, it is characterised in that:It is by information collection
The back-end controller combination of front end monitoring device and information processing control is constituted:
The front end monitoring device of the information collection includes pressure sensor (1), Temperature Humidity Sensor (2), pressure difference buckling
Send device (3), dust sensor (4), toxic and harmful gas sensor (5), sensor noise (6), temperature compensation sensor (7);
Pressure sensor (1), pressure difference transmitter (3) and the temperature compensation sensor (7) is mounted on the steaming of explosive production line
In vapour room;The Temperature Humidity Sensor (2) is multiple, is separately mounted to the thawing room, emulsion chamber, powder processed of explosive production line
In room, packer's bay, in the powder tower top blast pipe processed of explosive production line, powder bottom of tower processed, in main air inducing dust removing tube, cold wind import pipe
Temperature compensation sensor (7) is also installed respectively in road;The dust sensor (4), sensor noise (6) are given birth to mounted on explosive
In the packing explosive room of producing line, the toxic and harmful gas sensor (5) is mounted on thawing room and the packaging of explosive production line
It is indoor;
The front end monitoring device of the information collection further include intelligent electric power detector (8), water flow accumulation calculating instrument (9),
Steam flow accumulates calculating instrument (10);The intelligent electric power detector (8) is mounted in the switchgear house of explosive production line;It is described
Water flow accumulation calculating instrument (9) and steam flow accumulation calculating instrument (10) mounted on from automatic control chamber's power distribution cabinet of explosive production line
It is interior, to measure on-site steam flow and live water flow;
The back-end controller of the described information processing control be by controlled on explosive production line indoor PLC controller (11),
RS485 converters (12), PC machine (14), server (15) and LED display (13) combination are constituted;PLC controller (11),
RS485 converters (12) couple with PC machine (14), LED display (13) sequence, and server (15) is connect with PC machine (14);
It is the pressure sensor (1), Temperature Humidity Sensor (2), pressure difference transmitter (3), dust sensor (4), toxic
Harmful gas sensor (5), sensor noise (6), temperature compensation sensor (7) are in parallel, and connect respectively with PLC controller (11)
It connects;The intelligent electric power detector (8), water flow accumulation calculating instrument (9), steam flow accumulation calculating instrument (10) are in parallel, and
It is connected respectively at RS485 converters (12).
2. a kind of environment of explosive production line as described in claim 1 and energy consumption intellectual monitoring integrated system, it is characterised in that:
The PLC controller (11) drives agreement, the data of PLC controller (11) acquisition to be converted by RS485 using MB-TCPTP
Device (12) is transferred to PC machine (14).
3. a kind of environment of explosive production line as claimed in claim 1 or 2 and energy consumption intellectual monitoring integrated system, feature exist
In:The intelligent electric power detector (8), water flow accumulation calculating instrument (9), steam flow accumulation calculating instrument (10) are for acquiring
Water, steam, electric three kinds of energy consumptions on explosive production line measure, and form energy consumption analysis table.
Priority Applications (1)
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CN201810185375.8A CN108415384A (en) | 2018-03-07 | 2018-03-07 | A kind of environment of explosive production line and energy consumption intellectual monitoring integrated system |
Applications Claiming Priority (1)
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CN201810185375.8A CN108415384A (en) | 2018-03-07 | 2018-03-07 | A kind of environment of explosive production line and energy consumption intellectual monitoring integrated system |
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CN201810185375.8A Pending CN108415384A (en) | 2018-03-07 | 2018-03-07 | A kind of environment of explosive production line and energy consumption intellectual monitoring integrated system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110445829A (en) * | 2019-06-19 | 2019-11-12 | 中钢集团马鞍山矿山研究院有限公司 | A kind of chemical industry civil explosive industry is based on Internet of Things and information-based interactive system |
CN113626978A (en) * | 2021-06-23 | 2021-11-09 | 浙江中控技术股份有限公司 | On-line prediction method and system for detonation velocity of civil explosive emulsion explosive |
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CN1336355A (en) * | 2000-08-02 | 2002-02-20 | 南京理工大学 | Coal mine allowable powdered emulsified explosive and its production process |
CN101318867A (en) * | 2008-06-17 | 2008-12-10 | 安徽江南化工股份有限公司 | Process for preparing power shaped emulsifying blasting explosive |
CN102981486A (en) * | 2012-11-30 | 2013-03-20 | 广东振声科技股份有限公司 | Online charge mass and over production detecting method of industrial explosive and special device therefor |
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2018
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Patent Citations (3)
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CN1336355A (en) * | 2000-08-02 | 2002-02-20 | 南京理工大学 | Coal mine allowable powdered emulsified explosive and its production process |
CN101318867A (en) * | 2008-06-17 | 2008-12-10 | 安徽江南化工股份有限公司 | Process for preparing power shaped emulsifying blasting explosive |
CN102981486A (en) * | 2012-11-30 | 2013-03-20 | 广东振声科技股份有限公司 | Online charge mass and over production detecting method of industrial explosive and special device therefor |
Non-Patent Citations (1)
Title |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110445829A (en) * | 2019-06-19 | 2019-11-12 | 中钢集团马鞍山矿山研究院有限公司 | A kind of chemical industry civil explosive industry is based on Internet of Things and information-based interactive system |
CN113626978A (en) * | 2021-06-23 | 2021-11-09 | 浙江中控技术股份有限公司 | On-line prediction method and system for detonation velocity of civil explosive emulsion explosive |
CN113626978B (en) * | 2021-06-23 | 2023-12-26 | 浙江中控技术股份有限公司 | On-line prediction method and system for detonation velocity of civil explosive emulsion explosive |
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Application publication date: 20180817 |