CN108414871A - A kind of abnormal automatic testing method and the system of opening a way of potentiometer - Google Patents

A kind of abnormal automatic testing method and the system of opening a way of potentiometer Download PDF

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Publication number
CN108414871A
CN108414871A CN201810099105.5A CN201810099105A CN108414871A CN 108414871 A CN108414871 A CN 108414871A CN 201810099105 A CN201810099105 A CN 201810099105A CN 108414871 A CN108414871 A CN 108414871A
Authority
CN
China
Prior art keywords
pin
potentiometer
open circuit
voltage
level signal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810099105.5A
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Chinese (zh)
Inventor
刘双春
钟仰华
魏肃
柴智
黄志强
刘全喜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Polytron Technologies Inc
Xiamen Chipsun Science and Technology Co Ltd
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Xiamen Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Xiamen Polytron Technologies Inc filed Critical Xiamen Polytron Technologies Inc
Priority to CN201810099105.5A priority Critical patent/CN108414871A/en
Publication of CN108414871A publication Critical patent/CN108414871A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Adjustable Resistors (AREA)

Abstract

A kind of potentiometer of the present invention offer open circuit automatic testing method and system extremely, potentiometer open circuit automatic testing method extremely include the following steps:Judge that the fixed pin of two, potentiometer is abnormal with the presence or absence of open circuit, if any fixed pin in two fixed pins has open circuit abnormal, stops detecting;When the sliding pin of potentiometer is located at a certain position on resistive element, two fixed pins are measured respectively and slide the voltage between pin;The sum of two measured voltage is compared with supply voltage, judges that the sliding pin of potentiometer is abnormal with the presence or absence of open circuit.Potentiometer provided by the invention open circuit automatic testing method extremely, by the way that potentiometer open circuit detecting system extremely is arranged in stepping electrical appliance, electrical appliance is at work, short-circuit with the presence or absence of exception by the fixation pin and sliding pin that judge potentiometer, monitors the exception of electrical appliance in real time.

Description

A kind of abnormal automatic testing method and the system of opening a way of potentiometer
Technical field
The present invention relates to potentiometer detection field, more particularly to a kind of potentiometer open circuit automatic testing method extremely and it is System.
Background technology
In existing market, potentiometer occupies critical positions in stepping electrical appliance, thus the stability of potentiometer and Accuracy is that all designers consider the problems of emphatically.Potentiometer sliding end leans on mechanical structure contact resistance face, therefore is easy Being caught in by the bad either foreign matter of Mechanical Contact causes sliding end resistance value abnormal or because failure welding leads to the open circuit of pin, most Cause entire working body gear unstable eventually or regulation stall failure.As flatiron is tired be easy to press in the clothes of unlike material it is bad, Even catch fire;Such as grillING class equipment, which is easy to happen food and can not bake or burn the problem of directly affecting user experience, to be sent out It is raw.Often to be spent as manufacturing person larger energy shipment prepotential device detection above.Therefore how not dismantle Potentiometer is carried out abnormality detection in the case of potentiometer and its important.
Invention content
To solve the above problems, the present invention provides a kind of potentiometer exception open circuit automatic testing method, include the following steps:
S110:Judge that the fixed pin of two, potentiometer is abnormal with the presence or absence of open circuit, if any solid in two fixed pins Determining pin has open circuit abnormal, then stops detecting;
S120:When the sliding pin of potentiometer is located at a certain position on resistive element, two fixed pins are measured respectively With the voltage between sliding pin;
S130:The sum of two voltage measured by S120 is compared with supply voltage, judges that the sliding of potentiometer is drawn Foot is abnormal with the presence or absence of open circuit.
Further, the fixed pin of two, potentiometer is judged in S110, and with the presence or absence of open circuit exception, the specific method is as follows: By the fixed pin input high level signal of one of two fixed pins, another is fixed pin and is in high-impedance state, measures The voltage for sliding pin, judges whether the voltage for sliding pin is equal to high level voltage, if equal, input high level signal There is no abnormal open circuit in fixed pin.
Further, S130 judges the sliding pin of potentiometer abnormal the specific method is as follows with the presence or absence of open circuit:By two The fixed pin input high level signal of one of a fixed pin, another fixes pin input low level signal, measures Voltage U1 between the fixation pin and sliding pin of input low level signal;By the fixation pin of original input high level signal Input low level signal, originally the fixation pin input high level signal of input low level signal measure input low level signal Fixation pin and sliding pin between voltage U2;Judge whether the sum of voltage U1 and voltage U2 are equal with supply voltage, if It is equal, then it slides pin and there is no abnormal open circuit.
The present invention also provides a kind of potentiometer open circuit automatic checkout system, including control system extremely, detecting system judges System;
The signal that control system is used to control the sliding pin of input potentiometer is high level signal, low level signal and height Resistance state signal;
Detecting system is for detecting the voltage when pin of potentiometer is in different conditions;
Judgement system is used to judge that the pin of potentiometer is opened a way with the presence or absence of abnormal according to the voltage that detecting system detects.
Further, the control system is microcontroller.
Potentiometer provided by the invention open circuit automatic testing method extremely, it is different by the way that potentiometer is arranged in stepping electrical appliance Normally opened road detecting system, electrical appliance at work, whether there is abnormal by the fixation pin and sliding pin that judge potentiometer Short circuit monitors the exception of potentiometer in electrical appliance in real time.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is this hair Some bright embodiments for those of ordinary skill in the art without having to pay creative labor, can be with Obtain other attached drawings according to these attached drawings.
Fig. 1 is potentiometer provided by the invention open circuit automatic testing method flow chart extremely;
Fig. 2 is potentiometer open circuit automatic checkout system circuit diagram extremely.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art The every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term "center", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark Show that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as pair The limitation of the present invention.In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply opposite Importance.
Fig. 1 is potentiometer provided by the invention open circuit automatic testing method flow chart extremely, as shown in Figure 1:Potentiometer is different Normally opened road automatic testing method, includes the following steps:
S110:Judge that the fixed pin of two, potentiometer is abnormal with the presence or absence of open circuit, if any solid in two fixed pins Determining pin has open circuit abnormal, then stops detecting;
Preferably, the fixed pin of two, potentiometer is judged in S110, and with the presence or absence of open circuit exception, the specific method is as follows:It will The fixed pin input high level signal of one of two fixed pins, another is fixed pin and is in high-impedance state, measures and slides The voltage of dynamic pin, judges whether the voltage for sliding pin is equal to high level voltage, if equal, input high level signal is consolidated Determine pin and there is no abnormal open circuit;
S120:When the sliding pin of potentiometer is located at a certain position on resistive element, two fixed pins are measured respectively With the voltage between sliding pin;
S130:The sum of two voltage measured by S120 is compared with supply voltage, judges that the sliding of potentiometer is drawn Foot is abnormal with the presence or absence of open circuit.
Preferably, S140 judges the sliding pin of potentiometer abnormal the specific method is as follows with the presence or absence of open circuit:By two The fixed pin input high level signal of one of fixed pin, another fixes pin input low level signal, measures defeated Enter the voltage U1 between the fixation pin of low level signal and sliding pin;The fixation pin of original input high level signal is defeated Enter low level signal, originally the fixation pin input high level signal of input low level signal, measures input low level signal Voltage U2 between fixed pin and sliding pin;Judge whether the sum of voltage U1 and voltage U2 are equal with supply voltage, if phase Deng then sliding pin and there is abnormal open circuit.
Potentiometer provided by the invention open circuit automatic testing method extremely, it is different by the way that potentiometer is arranged in stepping electrical appliance Normally opened road detecting system, electrical appliance at work, whether there is abnormal by the fixation pin and sliding pin that judge potentiometer Short circuit monitors the exception of potentiometer in electrical appliance in real time.
The embodiment of the present invention also provides a kind of potentiometer open circuit automatic checkout system, including control system extremely, detection system System, judges system;
The signal that control system is used to control the sliding pin of input potentiometer is high level signal, low level signal and height Resistance state signal;
Detecting system is for detecting the voltage when pin of potentiometer is in different conditions;
Judgement system is used to judge that the pin of potentiometer is opened a way with the presence or absence of abnormal according to the voltage that detecting system detects.
Preferably, the control system is microcontroller.
Embodiment
Supply voltage is 5V in the present embodiment.
As shown in Figure 2:Whether normally first judge potentiometer sliding pin 1 and 3.It first sets IO_VR1 to export high electricity Flat, IO_VR2 is set as input high resistant, and the voltage value of the ends IO_VR acquisition is 5V, equal with supply voltage, then is sliding pin 1 just Often connection;Equally, IO_VR1 is set to input high resistant, IO_VR2 is set as output high level, and the ends IO_VR acquire to obtain voltage value For 5V, then it is normal to slide pin 3;
If potentiometer resistance is R, resistance value R2 between resistance value R1, IO_VR to IO_VR2 between IO_VR1 to IO_VR, And R=R1+R2;
Under original state, IO_VR1 exports high level signal, and IO_VR2 exports low level signal, passes through IO_VR mouthfuls at this time Acquire out the voltage U1, U1=5* (R1/R) of potentiometer sliding end;IO_VR1 is exported into low level signal again, IO_VR2 outputs are high Level signal goes out in IO_VR and acquires to obtain voltage U2, U2=5* (R2/R) again, in conjunction with the value measured above, U1+U2=5* ((R1+R2)/R)=5V;
It is obtained by theoretical calculation above, potentiometer is under normal circumstances, the voltage value adopted twice and electric for MCU power supplys Pressure.
If potentiometer sliding end is opened a way, the voltage of the ends IO_VR acquisition is not influenced by IO_VR1 and IO_VR2 switchings, most It may determine that whether potentiometer sliding end opens a way eventually.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that:Its according to So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into Row equivalent replacement;And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (5)

1. a kind of potentiometer open circuit automatic testing method extremely, which is characterized in that include the following steps:
S110:Judge that the fixed pin of two, potentiometer is abnormal with the presence or absence of open circuit, if any fixation in two fixed pins is drawn Foot has open circuit abnormal, then stops detecting;
S120:When the sliding pin of potentiometer is located at a certain position on resistive element, two fixed pins and cunning are measured respectively Voltage between dynamic pin;
S130:The sum of two voltage measured by S120 is compared with supply voltage, judges that the sliding pin of potentiometer is It is no to there is open circuit exception.
2. potentiometer according to claim 1 open circuit automatic testing method extremely, it is characterised in that:Current potential is judged in S110 The specific method is as follows with the presence or absence of open circuit exception for the fixed pin of device two:One of two fixed pins are fixed into pin Input high level signal, another is fixed pin and is in high-impedance state, and the voltage of sliding pin is measured, and judges the voltage for sliding pin Whether high level voltage is equal to, if equal, the fixation pin of input high level signal does not have abnormal open circuit.
3. potentiometer according to claim 1 open circuit automatic testing method extremely, it is characterised in that:S130 judges potentiometer Sliding pin with the presence or absence of open circuit, abnormal the specific method is as follows:By the fixed pin input of one of two fixed pins High level signal, another fixes pin input low level signal, and the fixation pin for measuring input low level signal draws with sliding Voltage U1 between foot;By the fixation pin input low level signal of original input high level signal, originally input low level is believed Number fixation pin input high level signal, measure input low level signal fixation pin and sliding pin between voltage U2;Judge whether the sum of voltage U1 and voltage U2 are equal with supply voltage, if equal, slide pin and do not opened in the presence of abnormal Road.
4. a kind of potentiometer open circuit automatic checkout system extremely, it is characterised in that:Including control system, detecting system, judge be System;
The signal that control system is used to control the sliding pin of input potentiometer is high level signal, low level signal and high-impedance state Signal;
Detecting system is for detecting the voltage when pin of potentiometer is in different conditions;
Judgement system is used to judge that the pin of potentiometer is opened a way with the presence or absence of abnormal according to the voltage that detecting system detects.
5. potentiometer according to claim 1 open circuit automatic checkout system extremely, it is characterised in that:The control system is Microcontroller.
CN201810099105.5A 2018-01-31 2018-01-31 A kind of abnormal automatic testing method and the system of opening a way of potentiometer Pending CN108414871A (en)

Priority Applications (1)

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CN201810099105.5A CN108414871A (en) 2018-01-31 2018-01-31 A kind of abnormal automatic testing method and the system of opening a way of potentiometer

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CN201810099105.5A CN108414871A (en) 2018-01-31 2018-01-31 A kind of abnormal automatic testing method and the system of opening a way of potentiometer

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111043952A (en) * 2019-12-20 2020-04-21 深圳天邦达科技有限公司 Automatic detection method for perpendicularity of PCB interface pin header

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080094080A1 (en) * 2005-05-18 2008-04-24 E.G.O. Elektro-Geraetebau Gmbh Method for evaluating a potentiometer and circuit arrangement having a potentiometer
CN104615124A (en) * 2014-12-26 2015-05-13 中联重科股份有限公司 Potentiometer calibration device, potentiometer calibration control method, device and system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080094080A1 (en) * 2005-05-18 2008-04-24 E.G.O. Elektro-Geraetebau Gmbh Method for evaluating a potentiometer and circuit arrangement having a potentiometer
CN104615124A (en) * 2014-12-26 2015-05-13 中联重科股份有限公司 Potentiometer calibration device, potentiometer calibration control method, device and system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111043952A (en) * 2019-12-20 2020-04-21 深圳天邦达科技有限公司 Automatic detection method for perpendicularity of PCB interface pin header

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Application publication date: 20180817