CN108408362B - Intelligent transmission monitoring system and monitoring method for conveyer belt - Google Patents
Intelligent transmission monitoring system and monitoring method for conveyer belt Download PDFInfo
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- CN108408362B CN108408362B CN201810101291.1A CN201810101291A CN108408362B CN 108408362 B CN108408362 B CN 108408362B CN 201810101291 A CN201810101291 A CN 201810101291A CN 108408362 B CN108408362 B CN 108408362B
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- data
- server
- conveyer belt
- acquisition terminal
- local server
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/80—Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
Abstract
The invention discloses an intelligent transmission monitoring system and a monitoring method for a conveyer belt, which belong to the field of conveying monitoring systems, and comprise RFID tags equidistantly arranged on the conveyer belt, card readers for reading RFID tag data, an acquisition terminal and a server, wherein the card readers are connected with the acquisition terminal, the acquisition terminal is in communication connection with the server through a local area network, the card readers read the data of the RFID tags and transmit the data to the acquisition terminal, the acquisition terminal transmits the data to the local server through the local area network, and the system is used for data acquisition, real-time monitoring, parameter analysis, report management, equipment point inspection and maintenance calling so as to realize the monitoring of the whole conveying line. The invention provides the functions of equipment management, WeChat response, data display, mobile check and maintenance calling, realizes the real-time monitoring of the conveyer belt, and carries out short message reminding and alarming on the abnormity of the conveyer belt during operation, thereby reducing the management difficulty and improving the management efficiency.
Description
Technical Field
The invention belongs to the field of conveying monitoring systems, and particularly relates to an intelligent conveying monitoring system and method for a conveying belt.
Background
Most of the existing conveying belts are single, monitoring management cannot be carried out during operation, data monitoring can be carried out only through a motor, using information, operating speed and operating mileage of the conveying belts cannot be obtained, if the using information, the operating speed and the operating mileage are obtained through the rotating speed of the motor, large errors can be caused due to slipping and the like.
Disclosure of Invention
The invention provides an intelligent transmission monitoring system and a monitoring method for a conveyor belt, aiming at the problems in the prior art.
In order to solve the technical problem, the invention is solved by the following technical scheme:
the utility model provides an intelligent transmission monitored control system for conveyer belt, its includes that the equidistance sets up the RFID label on the conveyer belt and is used for reading the card reader of RFID label data, still includes acquisition terminal and server, and the card reader is connected with acquisition terminal, and acquisition terminal passes through LAN communication connection with the server, and the card reader reads the data of RFID label and transmits acquisition terminal, and acquisition terminal passes through LAN with data transmission to local server.
Preferably, the server comprises a local server and a cloud server, and the local server is in communication connection with the cloud server.
Preferably, the local server is provided with double network cards, one of which is communicated with an external network, and the other is communicated with the local area network, and the local server also comprises a switch which is responsible for distributing independent network segments for the local area network.
Preferably, the system further comprises a display screen for displaying the information of the conveying belt, and the display screen is connected with the server through the local area network and acquires the real-time data.
Preferably, the system further comprises an audible and visual alarm which is in communication connection with the local server and is used for alarming and reminding when the equipment is abnormal.
Monitoring method for a conveyor belt, comprising the steps of:
a, data acquisition: the card reader acquires the frequency of the RFID label, and the acquisition terminal acquires data acquired by the card reader, transmits the data to the local server and stores the data;
b, real-time monitoring: the local server calculates the running speed and mileage of the conveyer belt, and the display displays the calculated data;
c, analyzing parameters: analyzing the speed and the mileage calculated in the step b, comparing the speed and the mileage with a preset speed to analyze whether the speed is normal or not, and comparing the speed and the preset mileage to analyze whether the mileage transmission is finished or not;
d, report management: summarizing the data in the step c and generating an icon;
e, equipment spot inspection: judging the running state of the conveyer belt by combining the acquired speed and mileage information, detecting each position of the conveyer belt by matching with a manual fixed point and fixed period, inputting a detection result into a local server, and displaying the detection result through a display or inquiring in real time at a cloud end through a PC (personal computer) end;
f, maintenance calling: and e, manually detecting and inputting equipment abnormal information or automatically judging and finding equipment abnormality by the system, alarming by an audible and visual alarm and sending the abnormal information to a maintainer.
Preferably, the abnormal information in the step f is preset for manual selection, the fault automatically judged by the system comprises the preset rated speed and the rated mileage of the conveying belt, the abnormal information is transmitted by adopting a micro-message enterprise number, an 80-port is opened, and after the user scans and binds the two-dimensional code, the information response is realized through an open interface of the system and the micro-message enterprise number.
Preferably, a separate local server is used in step a for backup storage of data, and the local server uses a RAID disk array to improve the reliability of data.
Preferably, the method further comprises the step g: and firewalls are added between the field device and the local server and between the external network and the local area network for virus protection.
Preferably, the PC side authenticates data in the server by an account password when accessing, wherein different access rights are given for different accounts.
The invention adopts the scheme and has the following beneficial effects: the invention provides an intelligent transmission monitoring system and a monitoring method for a conveyer belt, which have the functions of equipment management, WeChat response, data display, mobile check and maintenance calling, realize the real-time monitoring of the conveyer belt, and carry out short message reminding and alarming on the abnormity of the conveyer belt during operation, thereby improving the management efficiency while reducing the management difficulty; in addition, the invention establishes the local area network and the external network for data transmission of the system, sets a firewall between the local area network and the external network to improve the safety, manages through the account number and the password, realizes the data check of the remote PC end, and has high data safety during the check.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
The names of the parts indicated by the numerical references in the drawings are as follows: the system comprises a conveying belt, a RFID tag, a card reader, a collection terminal, a local server, a cloud server, a local area network, a switch and a display screen, wherein the conveying belt is 1-conveying belt, the RFID tag is 2-card reader, the card reader is 3-collection terminal is 4-local server is 5-cloud server is 6-local area network is 7-local area network is 8-switch and the.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Examples
The utility model provides an intelligent transmission monitored control system for conveyer belt, it includes that the equidistance sets up RFID label 2 on conveyer belt 1 and be used for reading the card reader 3 of RFID label 2 data, still include acquisition terminal 4 and server, card reader 3 is connected with acquisition terminal 4, card reader 3 and acquisition terminal 4 are the same and the one-to-one with RFID label 2 quantity, acquisition terminal 4 passes through LAN 7 communication connection with the server, card reader 3 reads the data of RFID label 2 and transmits acquisition terminal 4, acquisition terminal 4 passes through LAN 7 with data transmission to local server 5. The CPU frequency of the local server 5 is more than or equal to 2.4GHz, and the core number is more than or equal to 4; DDR3 is adopted as the memory, and the capacity is more than or equal to 8 GB; the network controller adopts gigabit Ethernet interfaces, and the number of the interfaces is 2; the capacity of the hard disk is more than or equal to 500 GB; the operating system adopts Windows server 2012R 2 or Linux; the database adopts SQL Server 2014 and above or MySQL, and the local Server 5 is deployed in a control center, which is a room for installation of management equipment and management of a manager. The server comprises a local server 5 and a cloud server 6, and the local server 5 is in communication connection with the cloud server 6. The local server 5 is provided with double network cards, one of which is communicated with an external network, and the other is communicated with the local area network 7, and the local server also comprises a switch 8, and the switch 8 is responsible for distributing independent network segments for the local area network 7.
The system also comprises a display screen 9 for displaying the information of the conveyer belts 1, wherein the display screen 9 is connected with the server through the local area network 7 and acquires real-time data, and the display screen 9 displays the running state and the service time of each conveyer belt 1 in a polling mode; the display screen 9 is arranged in the control center, the size of the display is 55/65 inches, wireless, HDMI, USB expansion and VGA interfaces are supported, and a Windows operating system is provided. The system also comprises an audible and visual alarm which is in communication connection with the local server 5 and is used for alarming and reminding when the equipment is abnormal.
Monitoring method for a conveyor belt, comprising the steps of:
a, data acquisition: the card reader 3 acquires the frequency of the RFID tag 2, and the acquisition terminal 4 acquires data acquired by the card reader 3, transmits the data to the local server 5 and stores the data;
b, real-time monitoring: the local server 5 calculates the running speed and mileage of the conveyer belt 1, and the display displays the calculated data;
c, analyzing parameters: analyzing the speed and the mileage calculated in the step b, comparing the speed and the mileage with a preset speed to analyze whether the speed is normal or not, and comparing the speed and the preset mileage to analyze whether the mileage transmission is finished or not;
d, report management: summarizing the data in the step c and generating an icon; drawing a pie chart, a bar chart, a line chart and a statistical table according to the serial number, time and operation parameters of the conveyer belt 1, and exporting reports according to year, month, day and quarter;
e, equipment spot inspection: judging the running state of the conveyer belt 1 by combining the collected speed and mileage information, detecting each position of the conveyer belt 1 by matching with manual fixed-point fixed period, inputting the detection result into a local server 5, and displaying the detection result through a display or inquiring in real time at a cloud end through a PC (personal computer) end;
f, maintenance calling: e, manually detecting and inputting equipment abnormal information or automatically judging and finding equipment abnormality by a system, alarming by an audible and visual alarm and sending the abnormal information to a maintenance worker, wherein the alarm condition is that the running speed of the conveyer belt 1 is greater than the preset rated speed or the running mileage of the conveyer belt 1 exceeds the preset rated mileage;
and f, presetting abnormal information for manual selection, wherein the fault automatically judged by the system comprises the preset rated speed and rated mileage of the conveying belt 1, the abnormal information is transmitted by adopting a micro-message enterprise number, opening an 80-port, and after a user scans and binds the two-dimensional codes, realizing information response through an open interface of the system and the micro-message enterprise number.
In step a, a single local server 5 is used for backup storage of data, and the local server 5 adopts a RAID disk array to improve the reliability of data.
Further comprising the step of g: and firewalls are added between the field device and the local server 5 and between the external network and the local area network 7 for virus protection.
The PC side authenticates data in the server through an account password when accessing, wherein different access rights are given to different accounts.
In summary, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.
Claims (1)
1. The monitoring method for the conveyer belt is characterized in that an intelligent transmission monitoring system for the conveyer belt is adopted, the intelligent transmission monitoring system comprises RFID tags (2) which are equidistantly arranged on the conveyer belt (1), a card reader (3) used for reading data of the RFID tags (2), an acquisition terminal (4) and a server, the card reader (3) is connected with the acquisition terminal (4), the acquisition terminal (4) is in communication connection with the server through a local area network (7), the card reader (3) reads the data of the RFID tags (2) and transmits the data to the acquisition terminal (4), and the acquisition terminal (4) transmits the data to a local server (5) through the local area network (7); the server comprises a local server (5) and a cloud server (6), and the local server (5) is in communication connection with the cloud server (6); the local server (5) is provided with double network cards, one of which is communicated with an external network, and the other is communicated with the local area network (7), and the local server also comprises a switch (8), wherein the switch (8) is responsible for distributing independent network segments for the local area network (7); the system also comprises a display screen (9) used for displaying the information of the conveyer belt (1), wherein the display screen (9) is connected with the server through the local area network (7) and acquires real-time data; the system also comprises an audible and visual alarm which is in communication connection with the local server (5) and is used for alarming and reminding when the equipment is abnormal;
further comprising the steps of:
a, data acquisition: the frequency of the RFID label (2) is acquired by the card reader (3), and the data acquired by the card reader (3) is acquired by the acquisition terminal (4) and transmitted to the local server (5) for storage;
b, real-time monitoring: the local server (5) calculates the running speed and mileage of the conveyer belt (1), and the display screen displays the calculated data;
c, analyzing parameters: analyzing the speed and the mileage calculated in the step b, comparing the speed and the mileage with a preset speed to analyze whether the speed is normal or not, and comparing the speed and the preset mileage to analyze whether the mileage transmission is finished or not;
d, report management: summarizing the data in the step c and generating an icon;
e, equipment spot inspection: judging the running state of the conveyer belt (1) by combining the collected speed and mileage information, detecting each position of the conveyer belt (1) by matching with a manual fixed point and fixed period, inputting the detection result into a local server (5), and displaying through a display screen or inquiring in real time at the cloud end through a PC (personal computer) end;
f, maintenance calling: e, manually detecting and inputting equipment abnormal information in the step e or automatically judging and finding equipment abnormality by the system, alarming by an audible and visual alarm and sending the abnormal information to a maintainer;
f, presetting abnormal information for manual selection, wherein the fault automatically judged by the system comprises the preset rated speed and rated mileage of the conveyer belt (1), the abnormal information is transmitted by adopting a micro-message enterprise number, opening 80 ports, and after a user scans and binds the two-dimensional codes, realizing information response through an open interface of the system and the micro-message enterprise number;
in the step a, a single local server (5) is used for backup storage of data, and the local server (5) adopts a RAID disk array to improve the reliability of the data;
further comprising the step of g: firewalls are added between the field device and the local server (5) and between the external network and the local area network (7) for virus protection;
the PC side authenticates data in the server through an account password when accessing, wherein different access rights are given to different accounts.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810101291.1A CN108408362B (en) | 2018-02-01 | 2018-02-01 | Intelligent transmission monitoring system and monitoring method for conveyer belt |
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| CN201810101291.1A CN108408362B (en) | 2018-02-01 | 2018-02-01 | Intelligent transmission monitoring system and monitoring method for conveyer belt |
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| CN108408362A CN108408362A (en) | 2018-08-17 |
| CN108408362B true CN108408362B (en) | 2021-02-19 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109740908A (en) * | 2018-12-27 | 2019-05-10 | 广州联达信息科技有限公司 | A kind of collecting method of multi-data source, apparatus and system |
| CN109621091A (en) * | 2019-02-15 | 2019-04-16 | 无锡识凌科技有限公司 | Intelligent transfusion monitoring system |
| CN113296429A (en) * | 2020-07-24 | 2021-08-24 | 阿里巴巴集团控股有限公司 | Conveyor system, Internet of things controller, control method and configuration method |
| CN117023039A (en) * | 2023-07-31 | 2023-11-10 | 嘉兴德鑫电子科技有限公司 | Control method and system for terminal block production conveying line for new energy automobile |
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| CN101746598A (en) * | 2008-12-01 | 2010-06-23 | 马彪 | Belt conveyer anti-tear device based on RF technology |
| CN106774120A (en) * | 2016-12-22 | 2017-05-31 | 无锡市工业设备安装有限公司 | A kind of easy equipment running monitoring fault alarm and transmission method |
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| JPS6181315A (en) * | 1984-09-29 | 1986-04-24 | Yokohama Rubber Co Ltd:The | Longitudinal slit of conveyor belt detecting unit |
| CN202245048U (en) * | 2011-03-25 | 2012-05-30 | 张墩 | Intelligent conveying belt and management system thereof |
| CN202609520U (en) * | 2012-06-21 | 2012-12-19 | 黄家兴 | Monitoring device for conveying belt |
| CN106241275B (en) * | 2016-08-31 | 2018-11-09 | 中煤科工集团重庆研究院有限公司 | The anti-tear monitoring device of conveyer belt based on passive RFID |
| CN207867293U (en) * | 2018-02-01 | 2018-09-14 | 浙江奋飞橡塑制品有限公司 | A kind of intelligent transportation monitoring system for conveyer belt |
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Patent Citations (2)
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| CN101746598A (en) * | 2008-12-01 | 2010-06-23 | 马彪 | Belt conveyer anti-tear device based on RF technology |
| CN106774120A (en) * | 2016-12-22 | 2017-05-31 | 无锡市工业设备安装有限公司 | A kind of easy equipment running monitoring fault alarm and transmission method |
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