CN108407175A - A kind of small two-roll calendar - Google Patents
A kind of small two-roll calendar Download PDFInfo
- Publication number
- CN108407175A CN108407175A CN201810203709.XA CN201810203709A CN108407175A CN 108407175 A CN108407175 A CN 108407175A CN 201810203709 A CN201810203709 A CN 201810203709A CN 108407175 A CN108407175 A CN 108407175A
- Authority
- CN
- China
- Prior art keywords
- roll
- small
- rack
- roller
- stretcher
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
- B29C43/245—Adjusting calender parameters, e.g. bank quantity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/46—Rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of small two-roll calendars,Go out component including small two roll-in,Online position regulator,Chassis is installed,Stretcher roll,Stack roll-setting gear,Roll power plant,Sizing material imports roller-way,Extruded product edge iron and rack,The installation chassis upper end is provided with online position regulator,The online position regulator upper end is provided with small two roll-in and goes out component,Small two roll-in goes out component by stretcher roll,Stack roll-setting gear,Roll power plant,Sizing material imports roller-way,Extruded product edge iron is constituted with rack,Described rack one end is provided with sizing material and imports roller-way,The rack other end is provided with extruded product edge iron,The rack side is provided with stretcher roll,This kind small two-roll calendar,It can be mounted directly in the production line,Therefore there is no extruded article shifting process,Extruded article is by edge iron and leads the devices such as rubber roller and can be introduced directly into production line,Reduce manual intervention.
Description
Technical field
The present invention relates to rubber calenders, more particularly, to a kind of small two-roll calendar.
Background technology
Rubber calender and its linkage form complete calendaring linkage line, are in tire and the production of other rubber products
One of key equipment, calendering machine host belong to heavy type, high-precision degree machinery in rubber manufacturing machinery, have in rubber product process
There is extremely important effect.Tri-roll press machine is applied in production within 1843, and four-roll calender manufactures within 1880.Thereafter with
The development for rubber industry, promotes calender to be continuously updated.Especially in recent decades, due to macromolecule new material, new product,
The development of new process, various novel calenders constantly occur, and effectively promote the development of rubber processing techniques.Novel calendering
The characteristics of machine is：Specification is big, fast fast, semi-finished product the precision of roller is high, machine automatization level is high.
Currently, maximum specification has reached φ 1015mm × 3000mm；Roller linear velocity has most reached 120m/min soon；Calendering half at
Product thickness error is up to ± 0.0025mm；It can reach the automation of whole operations with electronic computer control.China's rubber calendering
The design and production of machine, also grow a lot.φ 610mm × 1730mm calenders just successfully be manufactured early in 1958, fill out
The blank of domestic calender production has been mended, various different sizes and the calender of purposes are constantly applied in production thereafter, and
Seriation.It is novel successively φ 700mm × l800mm four-roller S-shapeds rubber calender, φ 550mm × l450mm have been designed and produced
Tri-roll press machine and φ 550mm × l730mm four-roller S-shaped calenders.Especially since the 1980s, with China's rubber
Industrial expansion, domestic calender are improved in terms of structure, control and technological process.
There is the calender and its linkage of a new generation modernization to automatically control, calendering precision and production efficiency are high, section
The features such as energy, reliable operation, Specifeca tion speeification has reached current international most advanced level.Calender is mainly used for sizing material pressure
Piece, wirecord fabric kiss-coating, glue embryo die mould, film fitting, removes impurity in sizing material and hangs isolation film textile fabric kiss-coating.By use
Classify on way：Calender can be divided into tabletting calender, friction calender, tabletting friction calender, fitting calender, die mould by purposes
Calender, press polish calender and experiment calender.Classify by roller number：Calender can be divided into two roll-ins by roller number and prolong
Machine, tri-roll press machine, four-roll calender and five roll calendars.Classify by roller arrangement mode：Calender presses roller spread pattern
Can be I shapes calender, △ shapes calender, L-shaped calender, г shapes calender, Z-shaped calender, S-shaped calender.
Current small-sized rubber calender is self-contained unit, do not have automatically can with production line phase and connect small-sized two
Roll calendar.Independent small two-roll calendar is simultaneously not installed on production line, therefore the sizing material rolled needs artificial treatment again
Upper production line uses afterwards, and independent small two-roll calendar occupies production space, and mode of production the degree of automation is not high.
Invention content
The technical problem to be solved by the present invention is to overcome the existing defects, a kind of small two-roll calendar is provided, to solve
The above problem.
To achieve the above object, the present invention provides the following technical solutions：A kind of small two-roll calendar, including small two roll-in go out
Component, online position regulator, installation chassis, stretcher roll, stack roll-setting gear, calendering power plant, sizing material import
Roller-way, extruded product edge iron and rack, the installation chassis upper end is provided with online position regulator, described in line position
Adjusting apparatus upper end is provided with small two roll-in and goes out component, small two roll-in go out component by stretcher roll, stack roll-setting gear,
Roll power plant, sizing material imports roller-way, extruded product edge iron and rack composition, described rack one end are provided with sizing material importing
Roller-way, the rack other end are provided with extruded product edge iron, and the rack side is provided with stretcher roll, the stack
Cylinder side is provided with calendering power plant, and the frame upper end is provided with stack roll-setting gear.
As a preferred technical solution of the present invention, the online position regulator is adjusted by line slideway auxiliary and manually
The feed screw nut pair of section forms.
As a preferred technical solution of the present invention, the stretcher roll altogether there are two.
As a preferred technical solution of the present invention, the stretcher roll inner wall is provided with cycle water passage.
As a preferred technical solution of the present invention, it is consistent with extraction roll linear velocity that the sizing material imports roller-way.
As a preferred technical solution of the present invention, a diameter of 240mm of stretcher roll, width 360mm.
Compared with prior art, the beneficial effects of the invention are as follows：This kind small two-roll calendar, can be directly installed on production
On line, therefore there is no extruded article shifting process, extruded article is by edge iron and leads the devices such as rubber roller and can be introduced directly into production
Line reduces manual intervention, avoids the occurrence of personal injury accident, and high degree of automation is realized that technique is docked with production line, saved
Human resources reduce production cost, and two-roll calendar minimizes and refines each mechanism realization and installs and uses online, each device processing
Precision is high, and deft design is compact, rationally distributed, is suitble to the demand of production technology, scientific and reasonable for structure, safe and convenient to use, is
People provide a great help.
Description of the drawings
Attached drawing is used to provide further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings：
Fig. 1 is a kind of small two-roll calendar front view of the present invention；
Fig. 2 is a kind of small two-roll calendar side view of the present invention；
Fig. 3 is that small two roll-in of the present invention goes out component side view；
Fig. 4 is that small two roll-in of the present invention goes out component front view；
In figure：1, small two roll-in goes out component；2, online position regulator；3, chassis is installed；4, stretcher roll；5, roll
Roller roll-setting gear；6, roll power plant；7, sizing material imports roller-way；8, extruded product edge iron；9, rack.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments, is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 4 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of small two-roll calendar, including small two roll-in go out group
Part 1, online position regulator 2, installation chassis 3, stretcher roll 4, stack roll-setting gear 5, calendering power plant 6, sizing material
Roller-way 7, extruded product edge iron 8 and rack 9 are imported, 3 upper end of installation chassis is provided with online position regulator 2, online position
It sets 2 upper end of adjusting apparatus and is provided with small two roll-in and go out component 1, small two roll-in goes out component 1 and filled by stretcher roll 4, stack roll adjustment
It sets 5, calendering power plant 6, sizing material importing roller-way 7, extruded product edge iron 8 to constitute with rack 9,9 one end of rack is provided with glue
Material imports roller-way 7, and 9 other end of rack is provided with extruded product edge iron 8, and 9 side of rack is provided with stretcher roll 4, stack
4 sides of cylinder are provided with calendering power plant 6, and 9 upper end of rack is provided with stack roll-setting gear 5.
The feed screw nut pair that online position regulator 2 is adjusted by line slideway auxiliary and manually forms, and stretcher roll 4 is shared
Two, 4 inner wall of stretcher roll is provided with cycle water passage, and sizing material importing roller-way 7 is consistent with extraction roll linear velocity, stretcher roll
4 a diameter of 240mm, width 360mm.
Concrete principle：In use, small two roll-in goes out the main part that component 1 is the small online calender of two rollers, function be
Line extrudes TR thin rubber product, and online position regulator 2 is the structure member that small two roll-in of carrying goes out component 1, by the linear guide
Feed screw nut pair composition that is secondary and adjusting manually, can go out small two roll-in on upper layer component 1 and play the role of adjusting positioning；Peace
The effect for filling chassis 3 is to go out component 1 and online position regulator 2 for carrying small two roll-in, and equipment integral erection is arrived
On rubber extruding production line, stretcher roll 4 is that two diameter 240mm, the stretcher roll of width 360mm, roller inner wall are set up and down
The channel for having recyclable water flowing keeps persistent loop hot water inside roller by the rotary joint of roller end；Upper and lower two rollers
Cylinder reversely rotates to extruded article.
Stack roll-setting gear 5 is stretcher roll distance adjustor, can carry out fine position to upper stack, so as to adjust
The gap of two stretcher rolls changes the thickness of extruded article；It is formed by adjusting lead screw and sliding bearing manually；Roll power dress
It is the mechanism that power is provided for stretcher roll to set 6, directly drives lower roller by the decelerating motor of a 7.5Kw, then pass through lower roll
Power is transmitted to upper roller by the gear on cylinder, and two gears are in the same size, ensures that two roller linear velocities are consistent；Sizing material imports roller-way
7 be that sizing material imports roller-way, and by chain drive, power is consistent by lower roller, ensures this roller-way and extraction roll than setting by sprocket wheel
Linear velocity is consistent；Extruded product edge iron 8 is to carry out deburring using edge iron to the film of extrusion, and edge iron is driven by cylinder
Above and below it, the rim charge of excision imports calender from new, and intermediate neat sizing material is then the sizing material for the width that production technology needs,
Production line can be introduced directly into be used；Rack 9 is then the rack for installing each component, each mounting hole position required precision of rack
It is higher.
When this device works, sizing material importing conveyer belt can be provided with by importing 7 arrival end of roller-way in sizing material, and extruder is squeezed out
Strip hot gluse size roller-way 7 imported by conveyer belt and sizing material be sent into stretcher roll 4, stretcher roll 4 extrudes product, together
When stretcher roll 4 have warm water constantly recycle keep stretcher roll be in tepid state；Product after extrusion is repaiied by extruded product
Production line is imported after the processing of 8 edge iron of side knife and carries out fitting use, and the clout of deburring imports calender again；Complete machine is only first
Begin to need artificial guide when booting, is to be adjusted control in equipment periphery in production process then, it can be to avoid
There is personal injury accident.In process of production, the film that sizing material and extrusion that 7 entrance of roller-way imports can be imported to sizing material carries out
Fracture detects, and is interrupted if there is product, it will alarm operating personnel, while the mechanisms such as edge iron can exit work shape
State prevents putty from damaging equipment.
This kind small two-roll calendar, can be mounted directly in the production line, therefore not have extruded article shifting process, extrude
Product is by edge iron and leads the devices such as rubber roller and can be introduced directly into production line, reduces manual intervention, avoids the occurrence of personal injury
Accident, high degree of automation realize that technique is docked with production line, save human resources, reduce production cost, two-roll calendar is small
Type simultaneously refines the realization of each mechanism and installs and uses online, and each device high precision machining, deft design is compact, rationally distributed, suitable
The demand of production technology, it is scientific and reasonable for structure, it is safe and convenient to use, it provides a great help for people.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (6)
1. a kind of small two-roll calendar, including small two roll-in go out component (1), online position regulator (2), installation chassis (3),
Stretcher roll (4), stack roll-setting gear (5), calendering power plant (6), sizing material import roller-way (7), extruded product edge iron
(8) and rack (9), which is characterized in that installation chassis (3) upper end is provided with online position regulator (2), described online
Position regulator (2) upper end is provided with small two roll-in and goes out component (1), and small two roll-in goes out component (1) by stretcher roll
(4), stack roll-setting gear (5), calendering power plant (6), sizing material import roller-way (7), extruded product edge iron (8) and rack
(9) it constitutes, described rack (9) one end is provided with sizing material and imports roller-way (7), and rack (9) other end is provided with extruded product
Edge iron (8), rack (9) side are provided with stretcher roll (4), and stretcher roll (4) side is provided with calendering power
Device (6), rack (9) upper end are provided with stack roll-setting gear (5).
2. a kind of small two-roll calendar according to claim 1, which is characterized in that the online position regulator (2)
The feed screw nut pair adjusted by line slideway auxiliary and manually forms.
3. a kind of small two-roll calendar according to claim 1, which is characterized in that there are two the stretcher roll (4) is total.
4. a kind of small two-roll calendar according to claim 1, which is characterized in that stretcher roll (4) the inner wall setting
There is cycle water passage.
5. a kind of small two-roll calendar according to claim 1, which is characterized in that the sizing material imports roller-way (7) and pressure
It is consistent to go out roller linear velocity.
6. a kind of small two-roll calendar according to claim 1, which is characterized in that the stretcher roll (4) is a diameter of
240mm, width 360mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810203709.XA CN108407175A (en) | 2018-03-13 | 2018-03-13 | A kind of small two-roll calendar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810203709.XA CN108407175A (en) | 2018-03-13 | 2018-03-13 | A kind of small two-roll calendar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108407175A true CN108407175A (en) | 2018-08-17 |
Family
ID=63131231
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810203709.XA Pending CN108407175A (en) | 2018-03-13 | 2018-03-13 | A kind of small two-roll calendar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108407175A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110103383A (en) * | 2019-04-24 | 2019-08-09 | 海南中橡科技有限公司 | Natural rubber intelligent machining system and method |
| CN112962218A (en) * | 2021-02-01 | 2021-06-15 | 福建省明辉机械制造有限公司 | Spunbonded composite surface layer mechanism |
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| CN2933821Y (en) * | 2006-08-21 | 2007-08-15 | 天津市橡塑机械研究所有限公司 | Sleeve barrel replaceable two-roller calender |
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-
2018
- 2018-03-13 CN CN201810203709.XA patent/CN108407175A/en active Pending
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| CN202528487U (en) * | 2012-03-01 | 2012-11-14 | 桂林三养胶麦生态食疗产业有限责任公司 | Dual-rotation system for tablet press rolling wheel |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110103383A (en) * | 2019-04-24 | 2019-08-09 | 海南中橡科技有限公司 | Natural rubber intelligent machining system and method |
| CN110103383B (en) * | 2019-04-24 | 2020-07-07 | 海南中橡科技有限公司 | Intelligent processing device and method for natural rubber |
| CN112962218A (en) * | 2021-02-01 | 2021-06-15 | 福建省明辉机械制造有限公司 | Spunbonded composite surface layer mechanism |
| CN112962218B (en) * | 2021-02-01 | 2022-02-25 | 福建省明辉机械制造有限公司 | Spunbonded composite surface layer mechanism |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180817 |