Strong belt steel wire rope core stripper
Technical Field
The invention relates to the technical field of stripping equipment, in particular to a strong belt steel wire rope core stripper.
Background
With the acceleration of modern construction steps of coal mines, the steel wire rope core powerful belt conveyor is widely used, the steel wire rope core powerful belt conveyor is generally arranged on a throat main channel for coal transportation of the coal mine, normal production of the coal mine, even production stopping of the whole coal mine is seriously affected once the steel wire rope core powerful belt conveyor breaks down, and the most serious accident of the steel wire rope core belt is belt breakage. Practice has shown that belt breakage occurs mainly at the joint, which is the weakest link in the belt.
The existing process for treating broken belt is vulcanization lapping, the preparation work before vulcanization lapping is to remove rubber of the belt head and strip the wire rope, the step is the start of manufacturing the interface and is easily ignored by people, and the quality of the step has a key effect on the quality of the interface; at present, the steel wire rope core strong belt is stripped by adopting a manual stripping method, so that the labor intensity is very high, the time is very consuming, and the accidents that the blade hurts people occur, thereby severely restricting the efficiency of coal mine production.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the strong belt steel wire rope core stripper which can reduce the labor intensity, is safe and stable and solves the problem of manually stripping the strong belt at present.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
The utility model provides a powerful belt wire rope core stripper which is characterized in that the stripper comprises a power device, a chain adjusting tailstock, a locking clamp, a main body tool rest and a tool bit, wherein a chain bayonet is arranged on the chain adjusting tailstock, the rear end of the chain is clamped at the chain bayonet, and the front end of the chain is connected with the locking clamp; the chain adjusting tailstock is fixedly connected with a power device, the front end of the power device is connected with a main body cutter rest, the lower end of the main body cutter rest is provided with a cutter head, the cutter head is a U-shaped groove cutter head, and the cutting edge of the cutter head is an inclined notch inclined by 30-60 degrees; one side fixedly connected with fixed block of main part knife rest, be provided with the screw on the fixed block, the spiro union has the screw rod in the screw, the lower extreme of screw rod is connected with the gyro wheel.
Further, the power device is an oil cylinder.
Further, the power device is a cylinder.
Further, the locking clamp comprises an upper clamping plate, a lower clamping plate, a connecting plate, a spring, a pulley and a pin shaft, wherein the front ends of the upper clamping plate and the lower clamping plate are connected together up and down through the connecting plate, a through hole penetrating up and down is formed in the rear end of the upper clamping plate, and the pin shaft penetrates through the through hole; the rear end tail of the lower clamping plate is connected with a pulley through the support of a pin shaft; the bottom of the upper clamping plate is provided with an upper semicircular groove, and the upper part of the lower clamping plate is provided with a lower semicircular groove corresponding to the upper semicircular groove.
Further, the end part of one end of the chain is inserted into the through hole through the pin shaft and is wound on the pulley below, and the other end of the chain is clamped on the chain adjusting tailstock.
Further, the left side and the right side of the main body knife rest are respectively provided with an auxiliary knife rest, and the lower end of the auxiliary knife rest is provided with a knife head; two chain bayonets are arranged on the chain adjusting tailstock corresponding to the front and the back of the auxiliary tool rest, and each chain bayonet is in a straight line with the front and the back of the tool bit on the front auxiliary tool rest.
Further, patterns are respectively arranged in the upper semicircular groove and the lower semicircular groove.
Further, a spring is provided between the upper clamping plate rear end pin shaft and the lower clamping plate rear end pin shaft.
Further, the chain bayonet is in an inverted convex shape
Furthermore, the front end of the power device is connected with the main tool rest through the connecting seat.
Compared with the prior art, the invention has the beneficial effects that: when the device is used, firstly, the belt head of about 5cm is stripped, a stripped belt head section is fixed by using a locking clamp, the length of a chain at the rear part of the locking clamp is adjusted, the chain is clamped on a chain adjusting tailstock, a power device (an oil cylinder or an air cylinder can be used according to actual production conditions) is started, the extending end of the power device extends out, a main body cutter rest is arranged on the extending end, a cutter head is arranged on the main body cutter rest, and in the extending process, the cutter head rapidly cuts a powerful belt and separates a wire rope core; the automatic stripping device realizes automatic stripping of the steel wire rope core, replaces manual work, reduces labor intensity of workers, saves labor force, saves time and improves production efficiency.
Drawings
Fig. 1 is a schematic diagram of the application of a strong belt wire rope core stripper of the present invention.
Fig. 2 is a schematic structural view of a strong belt wire rope core stripper of the present invention.
Fig. 3 is a schematic view of another angular structure of a strong belt wire rope core stripper of the present invention.
Fig. 4 is an elevation view of a strong belt wire rope core stripper of the present invention.
Fig. 5 is a left side view of a strong belt wire rope core stripper of the present invention.
Fig. 6 is a schematic structural view of a locking clamp of a strong belt wire rope core stripper of the present invention.
Fig. 7 is a schematic view of the cutter head structure of the strong belt wire rope core stripper of the present invention.
In the figure, a strong belt, a 101 steel wire rope core, a2 chain adjusting tail seat, a 201 chain bayonet, a3 power device, a 4 locking clamp, a 401 upper clamping plate, a 402 lower clamping plate, a 403 connecting plate, a 404 spring, a 405 pulley, a 406 through hole, a 407 pin shaft, a 408 upper semicircular groove, a 409 lower semicircular groove, a 5 chain, a6 connecting seat, a 7 main body tool rest, an 8 fixing block, a 9 screw, a 10 roller, a11 tool bit, a 12 auxiliary tool rest and a 13 cutting edge are arranged.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1
Referring to fig. 1-7, a strong belt steel wire rope core stripper comprises a power device 3, a chain 5, a chain adjusting tailstock 2, a locking clamp 4, a main tool rest 7 and a tool bit 11, wherein a chain bayonet 201 is arranged on the chain adjusting tailstock 2, the chain bayonet 201 is in an inverted convex shape, the rear end of the chain 5 is clamped at the chain bayonet 201, and the front end of the chain 5 is connected with the locking clamp 4; the chain adjusting tailstock 2 is fixedly connected with an oil cylinder, the front end of the oil cylinder is connected with the main body cutter rest 7 through the connecting seat 6, the lower end of the main body cutter rest 7 is provided with a cutter head 11, the cutter head 11 is a U-shaped groove cutter head, and the cutting edge 13 of the cutter head is an inclined notch inclined by 30-60 degrees; one side of the main body tool rest 7 is fixedly connected with a fixed block 8, a screw hole is formed in the fixed block 8, a screw rod 9 is screwed in the screw hole, the lower end of the screw rod 9 is connected with a roller 10, the roller 10 rolls on the strong belt 1, in addition, the screw rod 9 can be adjusted up and down according to the situation, and the height of the roller 10 is further adjusted, namely the depth of a tool bit 11 in the strong belt 1 is adjusted; the locking clamp 4 comprises an upper clamping plate 401, a lower clamping plate 402, a connecting plate 403, a spring 404, a pulley 405 and a pin shaft 407, wherein the front ends of the upper clamping plate 401 and the lower clamping plate 402 are connected together up and down through the connecting plate 403, the upper clamping plate 401 is hinged with the connecting plate 403, the lower clamping plate 402 is also hinged with the connecting plate 403, the rear end of the upper clamping plate 401 is provided with a through hole penetrating up and down, and the pin shaft 407 traverses the through hole; the rear tail part of the lower clamping plate 402 is connected with a pulley 405 through the support of a pin shaft 407; an upper semicircular groove 408 is formed in the bottom of the upper clamping plate 401, and a lower semicircular groove 409 corresponding to the upper semicircular groove 408 is formed in the upper portion of the lower clamping plate 402; the end part of one end of the chain is inserted into the through hole through a pin shaft 407 and is wound on the pulley 405 below, and the other end of the chain 5 is clamped on the chain adjusting tailstock 2, so that the upper clamping plate 401 and the lower clamping plate 402 can further clamp the steel wire rope core 101 in the lower semicircular groove 409 under the tensioning condition; patterns are respectively arranged on the upper semicircular groove 408 and the lower semicircular groove 409, so that friction force is increased; a spring 404 is arranged between the rear pin shaft of the upper clamping plate 401 and the rear pin shaft 407 of the lower clamping plate 402, and the upper clamping plate and the lower clamping plate have a certain clamping force by the tensile force of the spring 404.
When the device is used, firstly, a strong belt head of about 5cm is stripped, a stripped belt head section is fixed by using a locking clamp 4, the length of a chain 5 at the rear part of the locking clamp 4 is adjusted, the chain 5 is clamped on a chain adjusting tailstock 2, a power device 3 is started (an oil cylinder or an air cylinder can be used according to actual production conditions), an extending end on the power device 3 extends, a main body cutter rest 7 is arranged on the extending end, a cutter head 11 is arranged on the main body cutter rest 7, and in the extending process, the cutter head 11 rapidly cuts the strong belt 1 to separate out a steel wire rope core 101; the automatic stripping device realizes automatic stripping of the steel wire rope core, replaces manual work, reduces labor intensity of workers, saves labor force, saves time and improves production efficiency.
Example 2
Unlike example 1, the power plant in example 2 employs a cylinder.
Example 3
Unlike embodiment 1, with reference to fig. 1 to 7, embodiment 3 is provided with sub-holders 12 on both sides of the main body holder on the basis of embodiment 1, respectively, and a cutter head 11 is provided at the lower end of the sub-holder 12; two chain bayonets 201 are arranged on the chain adjusting tailstock 2 corresponding to the front and back of the auxiliary tool rest 12, and each chain bayonet 201 is in a straight line with the front and back of the tool bit 11 on the front auxiliary tool rest 12; when the cutter head is used, the two cutter heads 11 are peeled at the same time, so that the efficiency of peeling the steel wire rope is further improved compared with that of a single cutter head in the embodiment 1; the automatic stripping device realizes automatic stripping of the steel wire rope core, replaces manual work, reduces labor intensity of workers, saves labor force, saves time and improves production efficiency.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.