CN108405796A - A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant - Google Patents
A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant Download PDFInfo
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- CN108405796A CN108405796A CN201810487231.8A CN201810487231A CN108405796A CN 108405796 A CN108405796 A CN 108405796A CN 201810487231 A CN201810487231 A CN 201810487231A CN 108405796 A CN108405796 A CN 108405796A
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- liquid phase
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- aluminum alloy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paints Or Removers (AREA)
Abstract
The invention discloses preparation and spraying process that a kind of solid liquid phase two-component mixing method prepares aluminum alloy metal-type die lubricant, it is characterized in that, ZnO powder screening is uniform, by sodium silicate dissolving in deionized water, it is then slowly added into the zinc oxide by screening, fully dissolving, filters after stirring evenly, obtains component A;By solid phase each component kaolin, magnesia, aluminium oxide, wollastonite, glass powder drying, grinding, screening, uniform powder is obtained, solid phase components are sufficiently stirred, is uniformly mixed;Liquid phase waterglass, lithium silicate aqueous solution, auxiliary agent are thoroughly mixed, uniformly mixed liquid phase is slowly dropped in solid phase, adds component A, and be stirred continuously, the coating is made;The preheating of mold that blast finishes, selects blackwash sprayer nozzle, selects wind pressure, with spray gun by gained coating even application on mold inner surface wall, control spraying mold paint thickness, the mold sprayed be fitted into holding furnace, pre- heat fixation is toasted.
Description
Technical field
The present invention relates to paint fields, and in particular to a kind of solid liquid phase two-component mixing method prepares aluminum alloy metal-type mold
The preparation of coating and spraying process.
Background technology
Water paint is widely used in the industries such as building, furniture, have many advantages, such as it is nontoxic, harmless, non-ignitable, be coating towards
The Typical Representative that green, environmentally friendly direction are developed.When traditional water paint is applied to furniture industry, performance is not ideal enough, payes attention to
The performances such as hardness, alcohol resistance, alkali resistance are had ignored while water resistance, it is ensured that water paint water resistance improves while excellent
The performances such as hardness, the alcohol resistance of water paint have larger meaning.
High-temperature resistant coating is the functional coating used in hot environment, is the typical case that coating develops towards functional direction
It represents.Currently, high-temperature resistant coating is based on organic high-temperature resistant coating.With high-temperature resistant coating application environment, performance requirement
Variation, refractory inorganic paint gradually develop, study the high-temperature resistant coating haveing excellent performance and be of great significance.
Lithium silicate aqueous solution is usually prepared by lithium salts and silicate solution reaction, has preferable mechanicalness, physicochemical stability
Deng can be used as paint binder, binder, surface conditioning agent etc..Lithium silicate aqueous solution is used for coating, and the film of formation is with resistance to
The features such as hot, water-fast, certainly dry, non-ignitable.
Invention content
The invention mainly solves the technical problem of providing a kind of solid liquid phase two-component mixing methods to prepare aluminum alloy metal-type
The preparation of die lubricant and spraying process have excellent high temperature resistance according to coating prepared by the technique.
A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant, feature
It is, solid liquid phase two-component mixing method prepares being formulated as follows for aluminum alloy metal-type die lubricant:
10-12 parts of ZnO powder screenings are uniform, by 4-5 parts of sodium silicate dissolvings in 50-60 DEG C of 90-100 part deionized waters
In, it is then slowly added into the zinc oxide by screening, is fully dissolved, is filtered after stirring evenly, obtain component A;
By 2-3 parts of kaolin of solid phase each component, 0.5-1 parts of magnesia, 1-2 parts of aluminium oxide, 0.5-1 parts of wollastonites, 0.5-1 parts of glass
The drying of glass powder, grinding, screening, obtain uniform powder, solid phase components are sufficiently stirred, and are uniformly mixed;
3-4 parts of waterglass of liquid phase, 1-2 parts of lithium silicate aqueous solutions, 0.5-1 parts of auxiliary agents are thoroughly mixed, by what is be uniformly mixed
Liquid phase is slowly dropped in solid phase, adds component A, and be stirred continuously, and the coating is made;
Spraying process is as follows:
The mold that blast finishes is preheating to 280-350 DEG C, selects a diameter of 1.3mm blackwash sprayers nozzle, selects wind pressure for 0.35-
0.4MPa, for gained coating even application on mold inner surface wall, spraying mold paint thickness is 0.15- in weighing 2 with spray gun
The mold sprayed is fitted into 350-420 DEG C of holding furnace by 0.3mm, toasts the pre- heat fixations of 1-2h;
A concentration of 14-16% of lithium silicate aqueous solution, a concentration of 18-20% of sodium silicate.
The reaction mechanism of the present invention is as follows:
Zinc oxide fusing point is high, the stable chemical performance under metal die casting temperature, and the coating containing zinc oxide has fire-retardant
Property good and good adhesiveness effect, and its fusing point is higher as coating, and when cast can reduce high temperature
Thermal losses of the liquid metals to metal mold, separates impingment corrosion of the liquid metals to cavity, avoids bonding;Lithium metasilicate it is excellent
Point is that cohesive force height, acid resistance, intensity are big, heat-resist etc.;It is with kaolin, magnesia, aluminium oxide, wollastonite, glass powder
Solid phase prepares aluminum alloy metal-type using waterglass, lithium silicate aqueous solution, auxiliary agent as liquid phase using solid liquid phase two-component mixing method
Die lubricant, high temperature resistance are excellent.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Specific embodiment is closed, the present invention is further explained.
Embodiment
A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant, feature
It is, solid liquid phase two-component mixing method prepares being formulated as follows for aluminum alloy metal-type die lubricant:
The screening of 10kg ZnO powders is uniform, by 4kg sodium silicate dissolvings in 50-60 DEG C of 90kg deionized waters, then delay
The slow zinc oxide being added by screening, fully dissolves, is filtered after stirring evenly, obtain component A;
Solid phase each component 2kg kaolin, 0.5kg magnesia, 1kg aluminium oxide, 0.5kg wollastonites, 0.5kg glass powders are dried,
Grinding, screening, obtain uniform powder, solid phase components are sufficiently stirred, and are uniformly mixed;
Liquid phase 3kg waterglass, 1kg lithium silicate aqueous solutions, 0.5kg auxiliary agents are thoroughly mixed, uniformly mixed liquid phase is delayed
Slowly it is added drop-wise in solid phase, adds component A, and be stirred continuously, the coating is made;
Spraying process is as follows:
The mold that blast finishes is preheating to 310-320 DEG C, selects a diameter of 1.3mm blackwash sprayers nozzle, select wind pressure for
0.4MPa, for gained coating even application on mold inner surface wall, spraying mold paint thickness is 0.3mm in weighing 2 with spray gun, will
The mold sprayed is fitted into 380-390 DEG C of holding furnace, toasts the pre- heat fixations of 2h;
Lithium silicate aqueous solution a concentration of 14%, sodium silicate a concentration of 20%.
Claims (4)
1. a kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant, feature exists
In, ZnO powder screening is uniform, by sodium silicate dissolving in deionized water, it is then slowly added into the oxidation by screening
Zinc fully dissolves, is filtered after stirring evenly, obtain component A;By solid phase each component kaolin, magnesia, aluminium oxide, wollastonite, glass
The drying of glass powder, grinding, screening, obtain uniform powder, solid phase components are sufficiently stirred, and are uniformly mixed;By liquid phase waterglass, silicic acid
Lithium aqueous solution, auxiliary agent are thoroughly mixed, and uniformly mixed liquid phase is slowly dropped in solid phase, add component A, and constantly
The coating is made in stirring;The mold preheating that blast finishes, selects blackwash sprayer nozzle, selects wind pressure, applied gained with spray gun
Expect that even application on mold inner surface wall, controls spraying mold paint thickness, the mold sprayed is fitted into holding furnace, toasts
Pre- heat fixation.
2. a kind of solid liquid phase two-component mixing method according to claim 1 prepares the preparation of aluminum alloy metal-type die lubricant
And spraying process, which is characterized in that solid liquid phase two-component mixing method prepares being formulated as follows for aluminum alloy metal-type die lubricant:
10-12 parts of ZnO powder screenings are uniform, by 4-5 parts of sodium silicate dissolvings in 50-60 DEG C of 90-100 part deionized waters
In, it is then slowly added into the zinc oxide by screening, is fully dissolved, is filtered after stirring evenly, obtain component A;
By 2-3 parts of kaolin of solid phase each component, 0.5-1 parts of magnesia, 1-2 parts of aluminium oxide, 0.5-1 parts of wollastonites, 0.5-1 parts of glass
The drying of glass powder, grinding, screening, obtain uniform powder, solid phase components are sufficiently stirred, and are uniformly mixed;
3-4 parts of waterglass of liquid phase, 1-2 parts of lithium silicate aqueous solutions, 0.5-1 parts of auxiliary agents are thoroughly mixed, by what is be uniformly mixed
Liquid phase is slowly dropped in solid phase, adds component A, and be stirred continuously, and the coating is made.
3. a kind of solid liquid phase two-component mixing method according to claim 2 prepares the preparation of aluminum alloy metal-type die lubricant
And spraying process, which is characterized in that spraying process is as follows:
The mold that blast finishes is preheating to 280-350 DEG C, selects a diameter of 1.3mm blackwash sprayers nozzle, selects wind pressure for 0.35-
0.4MPa, for gained coating even application on mold inner surface wall, spraying mold paint thickness is 0.15- in weighing 2 with spray gun
The mold sprayed is fitted into 350-420 DEG C of holding furnace by 0.3mm, toasts the pre- heat fixations of 1-2h.
4. a kind of solid liquid phase two-component mixing method according to claim 2 prepares the preparation of aluminum alloy metal-type die lubricant
And spraying process, which is characterized in that a concentration of 14-16% of lithium silicate aqueous solution, a concentration of 18-20% of sodium silicate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810487231.8A CN108405796A (en) | 2018-05-21 | 2018-05-21 | A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant |
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CN201810487231.8A CN108405796A (en) | 2018-05-21 | 2018-05-21 | A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant |
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Publication Number | Publication Date |
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CN108405796A true CN108405796A (en) | 2018-08-17 |
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CN201810487231.8A Withdrawn CN108405796A (en) | 2018-05-21 | 2018-05-21 | A kind of solid liquid phase two-component mixing method prepares preparation and the spraying process of aluminum alloy metal-type die lubricant |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114985673A (en) * | 2022-05-26 | 2022-09-02 | 华中科技大学 | Casting coating using lithium silicate as binder and suitable for sand casting of aluminum-lithium alloy |
-
2018
- 2018-05-21 CN CN201810487231.8A patent/CN108405796A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114985673A (en) * | 2022-05-26 | 2022-09-02 | 华中科技大学 | Casting coating using lithium silicate as binder and suitable for sand casting of aluminum-lithium alloy |
CN114985673B (en) * | 2022-05-26 | 2023-09-01 | 华中科技大学 | Casting coating with lithium silicate as binder and suitable for sand casting aluminum-lithium alloy |
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WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180817 |
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WW01 | Invention patent application withdrawn after publication |