CN108405696A - A kind of intelligence spinning system and spinning processing method - Google Patents
A kind of intelligence spinning system and spinning processing method Download PDFInfo
- Publication number
- CN108405696A CN108405696A CN201810118099.3A CN201810118099A CN108405696A CN 108405696 A CN108405696 A CN 108405696A CN 201810118099 A CN201810118099 A CN 201810118099A CN 108405696 A CN108405696 A CN 108405696A
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- China
- Prior art keywords
- spinning
- processing program
- data
- lathe
- running parameter
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
Abstract
The invention discloses a kind of intelligent spinning system and spinning processing methods, the system includes the initial data that automatic programming system obtains workpiece to be processed, and after being handled, optimizing by the spinning data model in intelligent spinning database by initial data, processing program is generated；Machine tool control system is acted according to processing program control lathe；Spinning process monitors the running parameter when operation of system monitoring lathe；Accessory size detecting system detects the dimension information of workpieces processing in real time；The running parameter of each lathe and dimension information are sent to intelligent spinning database by Internet of Things data interactive system；Intelligent spinning Database spinning data model, and the running parameter and dimension information are received and stored to obtain the operational data of each lathe, and according to operational data, optimize spinning data model, and system update is carried out to automatic programming system；Its effect is：Can work pieces process program composition be completed in the case of unmanned intervene completely.
Description
Technical field
The present invention relates to metal material plastic processing forming fields, and in particular to adds to a kind of intelligent spinning system and spinning
Work method.
Background technology
In modern society, a kind of important method of the CNC Spinning processing as acquirement high-precision hollow revolving body part,
It is using increasingly extensive, and especially in civil field, oneself becomes a kind of indispensable advanced processing method.But current state
Inside and outside CNC spinning machine processing, especially large scale, the programming technician shortage problem of complex parts processing are extremely serious,
Uninteresting, dull, very cumbersome, error-prone, the difficult memory of instruction of the manual programming of CNC Spinning processing simultaneously, even if having quite abundant
Experience, also satisfied machine tooling program can be just being obtained after repetition test, this is that current puzzlement is domestic vast
Spinning machine uses the maximum problem of client.
Invention content
To solve the above-mentioned problems, a kind of intelligent spinning system of present invention offer and spinning processing method, solve existing skill
The defect of artificially progress program composition is needed in art.
A kind of technical solution that the present invention takes is：A kind of intelligence spinning system, including lathe and machine tool control system, also
Including automatic programming system, spinning process monitoring system, accessory size detecting system, Internet of Things data interactive system and intelligence rotation
Press database；Wherein：
The automatic programming system is used to obtain the initial data of workpiece to be processed, and the initial data is passed through intelligence
Spinning data model in spinning database handled, optimize after, generate processing program；
The machine tool control system is used to be acted according to the processing program control lathe；
The spinning process monitoring system is used for running parameter when monitoring machine bed operating, and the running parameter is fed back
To machine tool control system；
Dimension information of the accessory size detecting system for detecting workpieces processing in real time, and the dimension information is anti-
Machine tool control system of feeding and automatic programming system；
The Internet of Things data interactive system is used to the running parameter of each lathe and dimension information being sent to intelligent spinning
Database；
The intelligence spinning database receives and stores the running parameter and size for establishing spinning data model
Information is to obtain the operational data of each lathe, and according to the operational data, real-time optimization spinning data model, and to automatic
Programing system carries out system update.
In one embodiment, the initial data includes CAD diagram paper, the material of workpiece, hardness and punching size.
In one embodiment, the processing program includes clamping mold profile processing program and rotary pressing processing program；
The clamping mold profile processing program is processed for workpiece spinning mold；
The rotary pressing processing program is used for the rotary pressing processing of workpiece.
In one embodiment, the running parameter includes the voltage of lathe, electric current, temperature, pressure, deformation, noise, speed
Degree, position and rotary speed parameter.
The another technical solution that the present invention takes is：A kind of intelligence spinning processing method, is applied to described above one
The intelligent spinning system of kind, the method includes：
The initial data of workpiece to be processed is obtained, and the initial data is passed through into the spinning number in intelligent spinning database
After being handled, optimizing according to model, processing program is generated；
It is acted according to the processing program control lathe；
Running parameter when monitoring machine bed operating, and the running parameter is fed back into machine tool control system；
The dimension information of detection workpieces processing in real time, and the dimension information is fed back into machine tool control system and automatic volume
Journey system；
The running parameter of each lathe and dimension information are sent to intelligent spinning database；
Spinning data model is established, and receives and stores the running parameter and dimension information to obtain the work of each lathe
Data, and according to the operational data, real-time optimization spinning data model, and system update is carried out to automatic programming system.
In one embodiment, the processing program includes clamping mold profile processing program and rotary pressing processing program.
A kind of intelligent spinning system through the invention and spinning processing method, pass through the original number for obtaining workpiece to be processed
According to, and after the initial data handled by the spinning data model in intelligent spinning database, optimizing, automatically generate
Processing program, and constantly various parameters, information are monitored in the process of workpiece, and it is transferred to Machine-Tool Control system
In system, automatic programming system and intelligent spinning database so that constantly spinning data model is optimized in process,
More preferably processing program is generated, while realizing automated procedures establishment, the time of program debugging is also ad save, improves phase
The working efficiency answered.
Description of the drawings
Fig. 1 is a kind of system block diagram of intelligent spinning system of the embodiment of the present invention；
Fig. 2 is a kind of flow chart of intelligent spinning processing method of the embodiment of the present invention.
Specific implementation mode
In order to keep the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and
Specific embodiment is described in detail, it is clear that and described embodiments are only a part of the embodiments of the present invention, rather than all
Embodiment, description here do not mean that all themes corresponding to the specific example stated in embodiment all in claim
In refer to.
With reference to figure 1, Fig. 1 is that an embodiment of the present invention provides a kind of intelligent spinning systems, including lathe, Machine-Tool Control system
System, automatic programming system, spinning process monitoring system, accessory size detecting system, Internet of Things data interactive system and intelligence rotation
Press database；Wherein：
The automatic programming system is used to obtain the initial data of workpiece to be processed, and the initial data is passed through intelligence
Spinning data model in spinning database handled, optimize after, generate processing program；
The machine tool control system is used to be acted according to the processing program control lathe；
The spinning process monitoring system is used for running parameter when monitoring machine bed operating, and the running parameter is fed back
To machine tool control system；
Dimension information of the accessory size detecting system for detecting workpieces processing in real time, and the dimension information is anti-
Machine tool control system of feeding and automatic programming system；
The Internet of Things data interactive system is used to the running parameter of each lathe and dimension information being sent to intelligent spinning
Database；
The intelligence spinning database receives and stores the running parameter and size for establishing spinning data model
Information is to obtain the operational data of each lathe, and according to the operational data, real-time optimization spinning data model, and to automatic
Programing system carries out system update.
Further, the initial data includes CAD diagram paper, the material of workpiece, hardness and punching size.
Further, the processing program includes clamping mold profile processing program and rotary pressing processing program；
The clamping mold profile processing program is processed for workpiece spinning mold；
The rotary pressing processing program is used for the rotary pressing processing of workpiece.
Further, the running parameter includes the voltage of lathe, electric current, temperature, pressure, deformation, noise, speed, position
It sets and rotary speed parameter.
By above-mentioned intelligent spinning system, by obtaining the CAD diagram paper of workpiece to be processed, the material of workpiece, hardness and beating
The data such as pore size automatically generate processing journey after being handled, optimized by the spinning data model in intelligent spinning database
Sequence, and constantly various parameters, information being monitored in the process of workpiece, and be transferred to machine tool control system, from
In dynamic programing system and intelligent spinning database so that constantly optimize, generate to spinning data model in process
More preferably processing program also as save the time of program debugging, improves accordingly while realizing automated procedures establishment
Working efficiency, and with the continuous progress of production process, data capacity has the geometry order of magnitude in intelligent spinning database
Increase, it is continuous to optimize spinning data model, to improve equipment application effect and device intelligence level of processing.
The embodiment of the present invention additionally provides a kind of intelligent spinning processing method, real based on a kind of above-mentioned intelligent spinning system
It is existing.
Fig. 2 is a kind of flow chart of intelligent spinning processing method of the embodiment of the present invention, as shown in Fig. 2, this method includes
Following steps：
S101 obtains the initial data of workpiece to be processed, and the initial data is passed through in intelligent spinning database
Spinning data model handled, optimize after, generate processing program；
Specifically, in the present embodiment, automatic programming system is used to obtain the initial data of workpiece to be processed, the side of acquisition
Formula may be used be manually entered or automatically scanning by way of obtain the CAD diagram paper of workpiece, the material of workpiece, hardness and beat
The data such as pore size, and the spinning data model in intelligent spinning database is called to be handled in a wired or wireless manner,
Optimization, then generates processing program in automatic programming system.
S102 is acted according to the processing program control lathe；
Specifically, in the present embodiment, after machine tool control system is by System self-test success, according to the processing program of generation
The corresponding cutter action of control lathe.
S103, running parameter when monitoring machine bed operating, and the running parameter is fed back into machine tool control system；
Specifically, in the present embodiment, running parameter when spinning process monitoring system is for monitoring machine bed operating, including
Voltage, electric current, temperature, pressure, deformation, noise, speed, position and the rotary speed parameter of lathe, it is timely by monitoring these parameters
The processing action of lathe can be stopped when necessary by adjusting the adjustment of the action and processing program of lathe.
S104, in real time detect workpieces processing dimension information, and by the dimension information feed back to machine tool control system and
Automatic programming system；
Specifically, in the present embodiment, dimension information of the accessory size detecting system for detecting workpieces processing in real time, can
When detecting certain error, these information are transmitted to intelligent spinning database by Internet of Things data interactive system in time
In, processing program is optimized by using spinning data model, prevents the generation of scrap workpieces in advance.
The running parameter of each lathe and dimension information are sent to intelligent spinning database by S105；
Specifically, in the present embodiment, Internet of Things data interactive system is by wired or wireless mode, by each lathe
Various data summarizations carry out the information between storage and each system and intelligent spinning database to intelligent spinning database and hand over
Mutually.
S106 establishes spinning data model, and receives and store the running parameter and dimension information to obtain each lathe
Operational data, and according to the operational data, real-time optimization spinning data model, and system is carried out to automatic programming system
Update.
Specifically, in the present embodiment, intelligent spinning database is used to establish spinning data model, and according to machine tooling
When obtained operational data, spinning data model is constantly optimized, and system update is carried out to automatic programming system, into
And in follow-up pending workpiece, more preferably processing program is generated, the time of the number and repetition test of program test run is reduced, is carried
High working efficiency and reduce the excessively dependence to programming technician.
Further, the processing program includes clamping mold profile processing program and rotary pressing processing program.
Specifically, the clamping mold profile processing program is according to size after workpiece spinning, thickness change, finishing processing
Mold molded line automatically generates mold machined parameters according to mould type linear dimension, for example, cutter, speed and depth of cut etc., with complete
At mold pressing process；
The rotary pressing processing program is according to the machined parameters read, for example, the material of CAD diagram paper, workpiece, hardness, beating
Pore size, mould size and each numerical control axis parameter of repositioning etc. call the spinning data mould in intelligent spinning database
Type automatically generates rotary pressing processing program parameter, for example, spinning cutter track, spinning pass, spinning idler wheel, cutting tool, processing turn
Speed, feed velocity and depth of cut etc., to complete rotary pressing processing process.
Through the above scheme, can be completed in the case of unmanned intervene completely work pieces process program composition, mold processing,
The effect of rotary pressing processing, piece test, program optimization and the optimization of cloud data collection.
Finally, it should be noted that foregoing description is the preferred embodiment of the present invention, those skilled in the art exist
Under the enlightenment of the present invention, without prejudice to the purpose of the present invention and the claims, expression as multiple types can be made, this
The transformation of sample is each fallen within protection scope of the present invention.
Claims (6)
1. a kind of intelligence spinning system, including lathe and machine tool control system, which is characterized in that further include automatic programming system,
Spinning process monitors system, accessory size detecting system, Internet of Things data interactive system and intelligent spinning database；Wherein：
The automatic programming system is used to obtain the initial data of workpiece to be processed, and the initial data is passed through intelligent spinning
Spinning data model in database handled, optimize after, generate processing program；
The machine tool control system is used to be acted according to the processing program control lathe；
The spinning process monitoring system is used for running parameter when monitoring machine bed operating, and the running parameter is fed back to machine
Bed control system；
Dimension information of the accessory size detecting system for detecting workpieces processing in real time, and the dimension information is fed back to
Machine tool control system and automatic programming system；
The Internet of Things data interactive system is used to the running parameter of each lathe and dimension information being sent to intelligent spinning data
Library；
The intelligence spinning database receives and stores the running parameter and dimension information for establishing spinning data model
To obtain the operational data of each lathe, and according to the operational data, real-time optimization spinning data model, and to automated programming
System carries out system update.
2. a kind of intelligent spinning system according to claim 1, which is characterized in that the initial data include CAD diagram paper,
Material, hardness and the punching size of workpiece.
3. a kind of intelligent spinning system according to claim 1, which is characterized in that the processing program includes clamping mold
Profile processing program and rotary pressing processing program；
The clamping mold profile processing program is processed for workpiece spinning mold；
The rotary pressing processing program is used for the rotary pressing processing of workpiece.
4. a kind of intelligent spinning system according to claim 1, which is characterized in that the running parameter includes the electricity of lathe
Pressure, electric current, temperature, pressure, deformation, noise, speed, position and rotary speed parameter.
5. a kind of intelligence spinning processing method, which is characterized in that be applied to any a kind of intelligence in Claims 1-4
Spinning system, the method includes：
The initial data of workpiece to be processed is obtained, and the initial data is passed through into the spinning data mould in intelligent spinning database
Type handled, optimize after, generate processing program；
It is acted according to the processing program control lathe；
Running parameter when monitoring machine bed operating, and the running parameter is fed back into machine tool control system；
The dimension information of detection workpieces processing in real time, and the dimension information is fed back into machine tool control system and automated programming system
System；
The running parameter of each lathe and dimension information are sent to intelligent spinning database；
Spinning data model is established, and receives and stores the running parameter and dimension information to obtain the work number of each lathe
According to, and according to the operational data, real-time optimization spinning data model, and system update is carried out to automatic programming system.
6. a kind of intelligent spinning processing method according to claim 5, which is characterized in that the processing program includes clamping
Mold molded line processing program and rotary pressing processing program.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810118099.3A CN108405696B (en) | 2018-02-06 | 2018-02-06 | Intelligent spinning system and spinning processing method |
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|---|---|---|---|
| CN201810118099.3A CN108405696B (en) | 2018-02-06 | 2018-02-06 | Intelligent spinning system and spinning processing method |
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| CN108405696B CN108405696B (en) | 2020-04-03 |
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Cited By (4)
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| CN109808225A (en) * | 2019-03-27 | 2019-05-28 | 广州誉本液压科技有限公司 | A kind of method and system for numerical control pressure pipe |
| CN112904800A (en) * | 2021-01-20 | 2021-06-04 | 山东恒远智能科技有限公司 | Intelligent machine tool optimization method and auxiliary system |
| CN113032859A (en) * | 2021-03-30 | 2021-06-25 | 南通苏尼康自动化技术有限公司 | Dxf drawing import-based general spinning machining program generation method |
| CN114273494A (en) * | 2021-12-20 | 2022-04-05 | 北京航空航天大学 | Intelligent spinning processing control method |
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