CN108398741A - Composite light guiding device and a kind of production method of composite light guiding device - Google Patents

Composite light guiding device and a kind of production method of composite light guiding device Download PDF

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Publication number
CN108398741A
CN108398741A CN201810106765.1A CN201810106765A CN108398741A CN 108398741 A CN108398741 A CN 108398741A CN 201810106765 A CN201810106765 A CN 201810106765A CN 108398741 A CN108398741 A CN 108398741A
Authority
CN
China
Prior art keywords
light
layer
guiding device
plate body
conducting plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810106765.1A
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Chinese (zh)
Inventor
方翔
马永墩
陈云伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leeleds Lighting Xiamen Co Ltd
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Leeleds Lighting Xiamen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leeleds Lighting Xiamen Co Ltd filed Critical Leeleds Lighting Xiamen Co Ltd
Priority to CN201810106765.1A priority Critical patent/CN108398741A/en
Publication of CN108398741A publication Critical patent/CN108398741A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/005Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0055Reflecting element, sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/005Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0051Diffusing sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects

Abstract

The invention belongs to lighting technical fields, disclose composite light guiding device and a kind of production method of composite light guiding device.Composite light guiding device, including light conducting plate body.The present invention also provides a kind of production methods of composite light guiding device, using above-mentioned composite light guiding device.Composite light guiding device provided by the invention, complex reflex layer is arranged in side by being equipped with guide-lighting micro-structure in light conducting plate body, complex reflex layer includes the low-index layer set gradually from inside to outside, first optics adhering layer and reflector plate, the refractive index of low-index layer is less than the refractive index of light conducting plate body, and it fits together successively, after fitting, the intensity of composite light guide plate, hardness enhances, it simplifies assembly technology and reduces material cost and meet ultrathin design, and since reflector plate is by the first optics adhering layer with face process for pressing, it is uneven to avoid reflector plate stress release when expanding with heat and contract with cold, part is caused to heave, so that light-out effect is preferable.

Description

Composite light guiding device and a kind of production method of composite light guiding device
Technical field
The invention belongs to lighting technical fields, are to be related to composite light guiding device and a kind of composite light guiding dress more specifically The production method set.
Background technology
Traditional lamps and lanterns are made of backboard, reflector plate, light guide plate and anti-glare lamp plate (diffuser plate), and according to different sides Frame is assembled using plug-in type or stacking-type technique.The lamps and lanterns light extraction assembled using both modes is uniform, specific ginseng Fig. 1 is read, light is incident on light conducting plate body 10 first, because being air layer 4 between light conducting plate body 10 and reflector plate 22, and it is guide-lighting The refractive index n of plate ontology 10LGP(nLGP=1.49) it is far longer than refractive index (the n of air layer 4Air=1.0), by Snell's law Know:When light injects optically thinner medium (the smaller medium of refractive index) by optically denser medium (the bigger medium of refractive index), light It can be totally reflected, can not be escaped out out of light conducting plate body 10 in light conducting plate body 10, be only capable of transmitting to other side (being transmitted to non-light incidence side direction).Total reflection light in light conducting plate body 10 encounters guide-lighting micro-structure 13, and light is by being all-trans It penetrates and becomes diffusing reflection, a part is directly emitted, and a part is injected into reflector plate 22, light conducting plate body is reflected back by reflector plate 22 It in 10, and finally projects, to form the effect of uniform irradiation.
But both assembly methods are required for that backboard, reflector plate, light guide plate and diffuser plate are manually deposited in one successively It rises, totally four assembling procedures, assembly technology is complicated and cost is higher.And there are following two for the lamps and lanterns by being assembled under stacked manner A problem, one is in the case that various optical components are in interference fit, when lamps and lanterns are in high temperature or thermal shock When in environment, reflector plate can thermally expand because uneven in temperature, and then generate heaving of the sea, influence light-out effect;Another It is to have air layer in the case that various optical components are in clearance fit between various optical components, increase whole Body thickness is unfavorable for ultrathin design.
Invention content
The purpose of the present invention is to provide a kind of composite light guiding devices, multiple to solve assembly technology existing in the prior art The technical issues of miscellaneous, light-out effect is bad and entire lamps and lanterns integral thickness increases.
To achieve the above object, the technical solution adopted by the present invention is:A kind of composite light guiding device, including light guide plate are provided Ontology, the light conducting plate body are provided on one side for light to be carried out irreflexive guide-lighting micro-structure, the leaded light The opposite another side of plate ontology is equipped with the light-emitting surface for projecting light, and the side of the light conducting plate body is equipped with for inciting somebody to action The incidence surface that light imports, the one side that the light conducting plate body is equipped with guide-lighting micro-structure is equipped with complex reflex layer, described compound anti- It includes the low-index layer set gradually from inside to outside, the first optics adhering layer and reflector plate to penetrate layer, the low-index layer Refractive index is less than the refractive index of the light conducting plate body, and the low-index layer is connect with the light conducting plate body.
Further, refractive index≤0.83n of the low-index layerLGP, nLGPFor the refractive index of the light conducting plate body.
Further, it includes the coating in light conducting plate body that rate layer is stated in the low refraction, the low-index layer it is visible Light transmission rate >=90%.
Further, the first optics adhering layer be two-side transparent glue-line, the one side of the first optics adhering layer with The low-index layer bonding, the another side of the first optics adhering layer are Nian Jie with the reflector plate.
Further, visible light transmittance >=90% of the first optics adhering layer.
Further, the composite light guiding device further includes diffuser plate, and the diffuser plate is located at the light conducting plate body The side of light-emitting surface.
Further, the second optics adhering layer is equipped between the diffuser plate and the light conducting plate body.
Further, the material of the light conducting plate body includes polymethyl methacrylate, polystyrene, methacrylic acid Methyl esters-styrol copolymer, makrolon or glass.
Further, the material of the low-index layer includes magnesium fluoride or aluminum fluoride.
The present invention also provides a kind of production methods of composite light guiding device, include the following steps:
Prepare the light conducting plate body for being formed with guide-lighting micro-structure on one side;
One layer of low-index layer is plated using coating process on the surface with guide-lighting micro-structure of light conducting plate body;
Using face process for pressing, reflector plate is fitted in by the first optics adhering layer on low-index layer;
Diffuser plate is sticked in by the second optics adhering layer on the surface of the light-emitting surface of light conducting plate body.
The advantageous effect of composite light guiding device provided by the invention is:Compared with prior art, composite guide of the invention Complex reflex layer is arranged in electro-optical device, the side by being equipped with guide-lighting micro-structure in light conducting plate body, and complex reflex layer includes by interior The refractive index of low-index layer, the first optics adhering layer and the reflector plate set gradually outward, low-index layer is less than light guide plate The refractive index of ontology, and fit together successively, after fitting, intensity, the hardness of composite light guide plate enhance, in assembling lamps and lanterns In the process, without can reach the requirement of whole lamp intensity by the support of backboard, compared to existing by way of storehouse, insertion, Only composite light guiding device need to be placed into frame, simplify assembly technology and reduce material cost and meet ultrathin design, and Since reflector plate is bonded with face process for pressing by the first optics adhering layer, avoids reflector plate stress when expanding with heat and contract with cold and release It puts unevenness, part is caused to heave so that light-out effect is preferable.
Description of the drawings
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description be only the present invention some Embodiment for those of ordinary skill in the art without having to pay creative labor, can also be according to these Attached drawing obtains other attached drawings.
Fig. 1 is the index path using the guiding device of conventional assembly method;
Fig. 2 is the composite light guiding device index path provided in an embodiment of the present invention for not using low-index layer;
Fig. 3 is the analogue simulation figure of Fig. 2;
Fig. 4 is the index path of composite light guiding device provided in an embodiment of the present invention;
Fig. 5 is the analogue simulation figure of the composite light guiding device provided in Fig. 4;
Fig. 6 is the production flow diagram of composite light guiding device used by the embodiment of the present invention.
Wherein, each reference numeral in figure:
10- light conducting plate bodies;11- light-emitting surfaces;12- incidence surfaces;13- leaded light micro-structures;2- complex reflex layers;The low foldings of 20- Penetrate rate layer;21- the first optics adhering layers;22- reflector plates;3- diffuser plates;4- air layers;5- the second optics adhering layers.
Specific implementation mode
In order to make technical problems, technical solutions and advantages to be solved be more clearly understood, tie below Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only To explain the present invention, it is not intended to limit the present invention.
It should be noted that when element is referred to as " being fixed on " or " being set to " another element, it can be directly another On one element or it is connected on another element.When an element is known as " being connected to " another element, it can To be directly to another element or be indirectly connected on another element.
It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom" "inner", "outside" is that orientation based on ... shown in the drawings or position are closed System, is merely for convenience of description of the present invention and simplification of the description, not indicating or implying the indicated device or element must have Specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the present invention, the meaning of " plurality " is two or more, Unless otherwise specifically defined.
Fig. 1 to Fig. 6 shows the structural schematic diagram of composite light guiding device provided in an embodiment of the present invention.
Please refer to Fig. 4 and Fig. 5, a kind of composite light guiding device, including light conducting plate body 10, the one side of light conducting plate body 10 It is provided with for light to be carried out irreflexive guide-lighting micro-structure 13, the opposite another side of light conducting plate body 10 is equipped with for inciting somebody to action The light-emitting surface 11 that light projects, the side of light conducting plate body 10 are equipped with the incidence surface 12 for importing light, specifically, guide-lighting Micro-structure 13 is arranged in the bottom surface of light conducting plate body 10, and correspondingly, light-emitting surface 11 is set to the top surface of light conducting plate body 10, enters light The one side or the multi-lateral in light conducting plate body 10 can be arranged in face 12, for light to be incident in light conducting plate body 10, light guide plate The one side that ontology 10 is equipped with guide-lighting micro-structure 13 is equipped with complex reflex layer 2, and complex reflex layer 2 includes from inside to outside (away from leaded light The direction of plate ontology 10 is outer) low-index layer 20, the first optics adhering layer 21 and the reflector plate 22 that set gradually.
Referring particularly to Fig. 2 and Fig. 3, if only the first optics adhering layer 21 of setting between light conducting plate body 10 and reflector plate 22, When there is no low-index layer 20 is arranged, and use conventional first optics adhering layer 21 (with the refraction of the first optics adhering layer 21 For rate is 1.4) when, light leakage phenomena is more serious.Specifically, with the increase of the refractive index of the first optics adhering layer 21, light leakage Phenomenon gradually becomes serious.Meet total reflection, no light leakage phenomena when the refractive index of the first optics adhering layer 21≤1.1;First When the refractive index of optics adhering layer 21=1.2, there is light bias;The refractive index of first optics adhering layer 21>When 1.2, light leakage compared with It is more.So in order to avoid light leakage, the refractive index of the first optics adhering layer 21 need to be less than 1.24, preferably less than 1.1.Market at present On the refractive index of the first optics adhering layer 21 be all higher than 1.35, temporarily there is no the first optics adhesions that refractive index is less than 1.24 Layer 21, so by 21 adhesion light conducting plate body 10 of the first optics adhering layer and reflector plate 22, light leakage phenomena is inevitable.
And 21 adhesion light conducting plate body 10 of the first optics adhering layer is only used with after reflector plate 22, light is first by entering light Face 12 is incident in light conducting plate body 10, and the first optics adhering layer 21 is equipped between light conducting plate body 10 and reflector plate 22, due to The refractive index of light conducting plate body 10 is close with the refractive index of the first optics adhering layer 21, specifically, the folding of light conducting plate body 10 The rate of penetrating is about 1.49, and the refractive index of the first optics adhering layer 21 is about 1.4, therefore the light for entering light conducting plate body 10 is not easy to send out Raw total reflection effect, it is more difficult to be transmitted to that side direction of light-emitting surface 11.But it is directly incident on reflector plate 22, and by reflector plate 22 It is directly reflected back in light conducting plate body 10, and is finally projected in 12 side of incidence surface, causing 12 side of incidence surface, nearby light leakage is tight The problem of weight.
Therefore low-index layer 20, and the folding of low-index layer 20 need to be set between reflector plate 22 and light conducting plate body 10 The refractive index that rate layer is less than light conducting plate body 10 is penetrated, by the way that low-index layer 20 is arranged it is possible to prevente effectively from light is towards incidence surface 12 that side are transmitted, and wherein low-index layer 20 is connect with light conducting plate body 10.With specific reference to Fig. 5, with the first optics adhering layer It, can be to avoid light leakage for 21 refractive index is 1.4.
Composite light guiding device provided by the invention, it is compared with prior art, guide-lighting micro- by being equipped in light conducting plate body 10 The side setting complex reflex layer 2 of structure 13, complex reflex layer 2 include the low-index layer 20 set gradually from inside to outside, the One optics adhering layer 21 and reflector plate 22, the refractive index of low-index layer 20 are less than the refractive index of light conducting plate body 10, and successively It fits together, after fitting, intensity, the hardness of composite light guiding device entirety enhance, and during assembling lamps and lanterns, are not necessarily to The requirement of whole lamp intensity is can reach by the support of backboard, it, only need to be by composite guide compared to existing by way of storehouse, insertion Electro-optical device is placed into frame, simplifies assembly technology and reduces material cost and meets ultrathin design, and due to reflector plate 22 It is to avoid reflector plate 22 with face process for pressing by the first optics adhering layer 21 stress release is uneven when expanding with heat and contract with cold, makes It is heaved at part so that light-out effect is preferable.
Further, also referring to Fig. 4, a kind of specific embodiment party as composite light guiding device provided by the invention Formula, refractive index≤0.83n of low-index layer 20LGP, wherein nLGPFor the refractive index of light conducting plate body 10.Specifically, low refraction Rate layer 20 is the coating in light conducting plate body 10, visible light transmittance >=90% of low-index layer 20.Wherein low-index layer 20 can have guide-lighting micro-structure by plated film by way of coating process (such as plating, Vacuum Deposition or water plating) to light conducting plate body 10 13 side, the leaded light micro-structure 13 are several protrusions, and 20 plated film of low-index layer is between several protrusions, low refraction Rate layer 20 uses low-refraction material, such as:The low-refractions material such as magnesium fluoride or aluminum fluoride, when the refraction of low-index layer 20 When rate≤1.24, light leakage ratio is smaller, and the refractive index of light conducting plate body 10 is about 1.49, i.e.,: Therefore refractive index≤0.83n of low-index layer 20LGP.Preferably, the material of light conducting plate body 10 includes poly-methyl methacrylate Ester, polystyrene, copolymer of methyl methacrylatestyrene, makrolon or glass.
Further, referring to Fig. 4, a kind of specific implementation mode as composite light guiding device provided by the invention, One optics adhering layer 21 is optical clear glue-line, and the one side of the first optics adhering layer 21 is Nian Jie with low-index layer 20, the first light The another side for learning adhering layer 21 is Nian Jie with reflector plate 22.It is generally used for the extraordinary viscose glue of cementing transparent optical element (such as camera lens) Agent, it is good in 90% or more, cementing strength to require water white transparency, light transmission rate, can cure under room temperature or medium temperature, and There is the features such as cure shrinkage is small.
Wherein, OCA (optical clear glue-line) is that optics acrylic glue is made no base material, then in upper and lower bottom, then respectively It is bonded one layer of release film, is a kind of two-sided fitting adhesive tape of no basis material.It is (visible with high clarity and high light transmittance Light transmission rate >=99%), and its thickness can be controlled, therefore the thickness of composite light guiding device entirety is not interfered with, it carries For uniform spacing, for a long time using not will produce yellow (xanthochromia), stripping and it is rotten the problems such as.OCA points are solid-state and liquid , compared with solid OCA adhesive tapes, the OCA of liquid has special advantage in certain application fields, can solve solid OCA The limitation that adhesive tape is faced.The characteristic of liquid optical cement (LOCA), high light transmittance (full penetrance>99%), adhesive strength is high And it is easy folding glue and reprocesses unqualified adhesive, high adhesion strength, high durable, water resistance, high temperature resistant, uvioresistant, make for a long time With will not product xanthochromia, stripping and rotten problem.Therefore, which is preferably the Optical transparent adhesive of liquid Layer.
Further, compound as a kind of specific implementation mode of composite light guiding device provided by the invention refering to Fig. 4 Guiding device further includes diffuser plate 3, and diffuser plate 3 is located at 10 light-emitting surface of light conducting plate body, 11 side.Diffuser plate 3 is otherwise known as anti-glazing Tabula rasa can further be spread light by the way that diffuser plate 3 is arranged in the one side of 10 light-emitting surface 11 of light conducting plate body, to avoid Light is concentrated.
Further, referring to Fig. 4, a kind of specific implementation mode as composite light guiding device provided by the invention, expands It falls apart and is equipped with the second optics adhering layer 5 between 3 and light conducting plate body 10.Diffuser plate 3 is sticked in by the second optics adhering layer 5 In light conducting plate body 10, the intensity and hardness of composite light guide plate entirety are further improved using the mode of fitting.
Referring to Fig. 6, the present invention also provides a kind of production method of composite light guiding device, include the following steps, in step In S1:Prepare the light conducting plate body 10 for being formed with guide-lighting micro-structure 13 on one side;
In step s 2:It is low using one layer of coating process plating on the surface with guide-lighting micro-structure 13 of light conducting plate body 10 Index layer 20;
In step s3:Using face process for pressing, reflector plate 22 is fitted in low refraction by the first optics adhering layer 21 On rate layer 20;
In step s 4:Diffuser plate 3 is sticked in by the second optics adhering layer 5 to the light-emitting surface in light conducting plate body 10 11 surface.
A kind of production method of composite light guiding device provided by the invention, has obtained above-mentioned composite light guiding device, has avoided Stress release is uneven when expanding with heat and contract with cold for reflector plate 22, part is caused to heave, therefore light-out effect is preferable.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and All any modification, equivalent and improvement made by within principle etc., should all be included in the protection scope of the present invention.

Claims (10)

1. composite light guiding device, it is characterised in that:Including light conducting plate body, the light conducting plate body is provided on one side for inciting somebody to action Light carries out irreflexive guide-lighting micro-structure, and the opposite another side of the light conducting plate body is equipped with for projecting light Light-emitting surface, the side of the light conducting plate body is equipped with the incidence surface for importing light, and the light conducting plate body is equipped with and leads The one side of light micro-structure be equipped with complex reflex layer, the complex reflex layer include the low-index layer set gradually from inside to outside, First optics adhering layer and reflector plate, the refractive index of the low-index layer is less than the refractive index of the light conducting plate body, described Low-index layer is connect with the light conducting plate body.
2. composite light guiding device as described in claim 1, it is characterised in that:The refractive index of the low-index layer≤ 0.83nLGP, nLGPFor the refractive index of the light conducting plate body.
3. composite light guiding device as claimed in claim 1 or 2, it is characterised in that:It includes light guide plate that rate layer is stated in the low refraction Coating on ontology, visible light transmittance >=90% of the low-index layer.
4. composite light guiding device as claimed in claim 3, it is characterised in that:The first optics adhering layer is two-side transparent glue Layer, the one side of the first optics adhering layer is Nian Jie with the low-index layer, the another side of the first optics adhering layer and The reflector plate bonding.
5. composite light guiding device as claimed in claim 4, it is characterised in that:The visible light-transmissive of the first optics adhering layer Rate >=90%.
6. composite light guiding device as claimed in claim 5, it is characterised in that:The composite light guiding device further includes diffuser plate, The diffuser plate is located at the side of the light-emitting surface of the light conducting plate body.
7. composite light guiding device as claimed in claim 6, it is characterised in that:Between the diffuser plate and the light conducting plate body Equipped with the second optics adhering layer.
8. composite light guiding device as claimed in claim 7, it is characterised in that:The material of the light conducting plate body includes poly- methyl Methyl acrylate, polystyrene, copolymer of methyl methacrylatestyrene, makrolon or glass.
9. composite light guiding device as claimed in claim 8, it is characterised in that:The material of the low-index layer includes magnesium fluoride Or aluminum fluoride.
10. a kind of production method of composite light guiding device, it is characterised in that:Include the following steps:
Prepare the light conducting plate body for being formed with guide-lighting micro-structure on one side;
One layer of low-index layer is plated using coating process on the surface with guide-lighting micro-structure of light conducting plate body;
Using face process for pressing, reflector plate is fitted in by the first optics adhering layer on low-index layer;
Diffuser plate is sticked in by the second optics adhering layer on the surface of the light-emitting surface of light conducting plate body.
CN201810106765.1A 2018-02-02 2018-02-02 Composite light guiding device and a kind of production method of composite light guiding device Pending CN108398741A (en)

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Application Number Priority Date Filing Date Title
CN201810106765.1A CN108398741A (en) 2018-02-02 2018-02-02 Composite light guiding device and a kind of production method of composite light guiding device

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Application Number Priority Date Filing Date Title
CN201810106765.1A CN108398741A (en) 2018-02-02 2018-02-02 Composite light guiding device and a kind of production method of composite light guiding device

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CN112771413A (en) * 2018-09-28 2021-05-07 日东电工株式会社 Optical laminate with adhesive layers on both sides
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CN112771413A (en) * 2018-09-28 2021-05-07 日东电工株式会社 Optical laminate with adhesive layers on both sides
CN112771413B (en) * 2018-09-28 2023-04-28 日东电工株式会社 Optical laminate with adhesive layer on both sides
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Application publication date: 20180814