A kind of the metal residue detection device and detection method of elastic woven tape
Technical field
The invention belongs to clothes metal residue detection device and detection method technical field, it is related to a kind of elastic woven tape
Metal residue detection device further relates to a kind of metal residual object detecting method of elastic woven tape.
Background technology
Elastic woven tape is that a kind of important underwear processing auxiliary material, including corset binding, underwear bud filament edge, underpants band etc. are a variety of
Product, for width dimensions at 1-5 centimetres or so, added value is higher, has important application value and market value.In order to improve life
Efficiency is produced, under actual continuous production pattern, elastic woven tape usually needs in weaving process, dyeing course and final finishing
To ensure the continuity of production by metal joint.Link is packed in last quality inspection, by manually estimating and rejecting metal joint.
The missing inspection of the Certain residues of metal joint or metal joint belongs to extremely serious quality inspection problem, once by Buyer Complaint, meeting
Claimed damages the great number compensation of each about 400,000 Euros of metal joint.The metal joint size of elastic woven tape is smaller, is visually difficult to
Detection identifies easily, and partial elastic ribbon enterprise coordinates artificial detection metal joint using single face type close to switch, but
It is that omission factor still remains.
Invention content
The object of the present invention is to provide the metal residue detection device and detection method of a kind of elastic woven tape, solve existing
The problem for having the detection omission factor of elastic woven tape metal joint residue present in technology high.
The first technical solution of the present invention is a kind of metal residue detection device of elastic woven tape, including
The upper surface of the gantry base and installs case of interconnection, gantry base is respectively arranged with switch board and warning device, frame ground
Seat and installs case bottom flush, and the side of gantry base is provided with roller assembly a;The side of the correspondence roller assembly a of installs case
It is disposed with motor, roller assembly c, annular from top to bottom and arrives machine at the top of roller assembly a close to switch and roller assembly b
To the height of installs case bottom, switch board, which is internally provided with, to be passed through for bottom of the height of frame base bottom not higher than roller assembly b
Power module, microcontroller and the relay that conducting wire is connected with each other, microcontroller are approached and are opened with warning device, annular respectively by conducting wire
It closes and is connected, relay connects motor by conducting wire.
The characteristics of the first technical solution of the invention, also resides in:
Warning device is buzzer siren.
Annular has several close to switch, and is set up in parallel along the side of installs case.
Roller assembly a has several, and several roller assemblies a is disposed side by side on gantry base side, and each roller bearing
The height of the top of device a to gantry base bottom surface is equal.
Each roller assembly a includes several roller bearings a, and each roller bearing a is each attached on fixed plate a, and fixed plate a is fixed on
In gantry base, and the bottoms fixed plate a are parallel with the bottom surface of gantry base.
Roller assembly b includes several roller bearings b, and each roller bearing b is each attached on fixed plate b, and fixed plate b is fixed on installation
On case.
Roller assembly c includes several roller bearings c, and each roller bearing c is each attached on fixed plate c, and fixed plate c is fixed on installation
On case 12.
Second of technical solution of the present invention is a kind of metal residual object detecting method of elastic woven tape, specifically
Steps are as follows:
Step 1, by elastic woven tape to be detected with connect band connection, the one end for making connect band is in contact with the roller bearing of motor,
So that the joint of elastic woven tape and connect band is placed in the close lower end switched of annular in installs case close to roller assembly b, makes bullet
The property ribbon other end is in contact with roller assembly a, and makes that the middle section of elastic woven tape sequentially passes through roller assembly c, annular connects
Nearly switch and roller assembly b;
Step 2 after the completion of waiting for that elastic woven tape is placed, is powered, to make motor start to rotate to power module;
Step 3, the shaft of motor drive connect band pass through from shaft so that the joint of elastic woven tape and connect band according to
Secondary to pass through several annulars close to switch, at the same time, connect band is to dynamic elasticity ribbon successively from roller assembly a, roller assembly b
Pass through;The joint of elastic woven tape and connect band is by annular close to the inspection to elastic woven tape progress metal residue when switch
It surveys, if annular detects that, there are metal residue in elastic woven tape, microcontroller 3 controls relay to control motor close to switch
It is stopped, then the alarm of microcontroller control warning device;
After step 4, worker hear warning device alarm, closes power module and then leave the motor off work, wait for manually picking
After removing, startup power supply module, motor is resumed work, and carries out the detection of metal residue in follow-up elastic woven tape.
The characteristics of second of technical solution of the invention, also resides in:
Step 1 is as follows:
Step 1.1, by elastic woven tape to be detected with connect band connection, by elastic woven tape to be detected with connect band connection, make
One end of connect band is in contact with the roller bearing of motor 11,
The middle section of elastic woven tape is sequentially passed through the close switch of roller assembly c, annular and roller assembly by step 1.2
B makes the joint of elastic woven tape and connect band be placed in the close lower end switched of annular in installs case close to roller assembly b,
Step 1.3, by the elastic woven tape before the joint of elastic woven tape and connect band successively from roller assembly b, roller bearing
Across making the elastic woven tape other end be in contact with roller assembly a on device a.
The beneficial effects of the invention are as follows:For the present invention using annular close to switch, comparing face type can be preferably close to switch
Envelope elastic woven tape to be detected;In addition the precision of metal residual analyte detection can be improved, omission factor is reduced.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the metal residue detection device of elastic woven tape of the present invention;
Fig. 2 is a kind of work flow diagram of the metal residue detection device of elastic woven tape of the present invention.
In figure, 1. gantry bases, 2. switch boards, 3. microcontrollers, 4. warning devices, 5. power modules, 6. relays, 7. rollings
Shaft device a, 8. roller assembly b, 9. roller assembly c, 10. annulars are close to be switched, 11. motors, 12. installs cases, 13. roller bearing a,
14. fixed plate a, 15. roller bearing b, 16. fixed plate b, 17. roller bearing c, 18. fixed plate c, 301.VCC draw mouth, 302.GND draws mouth,
303.P2.2 draws mouth, and 304.P1.0 draws mouth, and 305.P2.4 draws mouth, and 306.P2.5 draws mouth.
Specific implementation mode
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
A kind of metal residue detection device of elastic woven tape of the present invention, as shown in Figure 1, including the frame ground being connected with each other
Seat 1 and installs case 12, gantry base 1 and 12 bottom of installs case flush, and the upper surface of gantry base 1 is respectively arranged with switch board 2
The side of warning device 4, gantry base 1 is provided with roller assembly a7;The side of the correspondence roller assembly a7 of installs case 12 is certainly
Motor 11, roller assembly c9, annular are disposed under above close to switch 10 and roller assembly b8, and at the top of roller assembly a7
Bottom to the height of 1 bottom of gantry base not higher than roller assembly b8 is set to the height of 12 bottom of installs case inside switch board 2
It is equipped with power module 5, microcontroller 3 and the relay 6 being connected with each other by conducting wire, microcontroller 3 is filled with alarm respectively by conducting wire
It sets 4, annular close to switch 10 to be connected, relay 6 connects motor 11 by conducting wire.
Warning device 4 is buzzer siren.
Annular has several close to switch 10, and is set up in parallel along the side of installs case 12.
Power module 5 is the voltage that microcontroller 3 provides 5V, and the anode of power module 5 is connected the VCC of microcontroller 3 by conducting wire
Draw mouth 301, the GND that cathode is connected microcontroller 3 by conducting wire draws mouth 302.Power module 5 is the voltage that relay 6 provides 220V, electricity
The positive and negative anodes of source module 5 connect the P2.2 of microcontroller 3 by conducting wire by the positive and negative anodes inside conducting wire connection relay 6, relay 6
Draw mouth 303, the positive and negative anodes of relay 6 connect the positive and negative anodes of motor 11 by conducting wire, are controlled motor 13 with this.Buzzing
The P1.0 that the anode of device 4 connects microcontroller 3 by conducting wire draws mouth 304, and the cathode of warning device 4 connects microcontroller 3 by conducting wire
GND draw mouth 302, several annulars 10 are fixed on 12 side of installs case close to switches, several annulars approach switches 10 and pass through
The conducting wire mouth that draws corresponding with microcontroller 3 is connected.
Roller assembly a7 has several, and several roller assemblies a7 is disposed side by side on 1 side of gantry base, and each rolling
The height of the top of shaft device a7 to 1 bottom surface of gantry base is equal.
Each roller assembly a7 includes several roller bearings a13, and each roller bearing a13 is each attached on fixed plate a14, fixed plate
A14 is fixed in gantry base 1, and the bottoms fixed plate a14 are parallel with the bottom surface of gantry base 1.
Roller assembly b8 includes several roller bearings b15, and each roller bearing b15 is each attached on fixed plate b16, fixed plate b16
It is fixed in installs case 12.
Roller assembly c9 includes several roller bearings c17, and each roller bearing c17 is each attached on fixed plate c18, fixed plate c18
It is fixed in installs case 12.
The method that metal residual analyte detection is carried out using the metal residue detection device of above-mentioned elastic woven tape, specific steps
It is as follows:
Step 1, by elastic woven tape to be detected with connect band connection, so that one end of connect band is connected with the roller bearing of motor 11
It touches, the joint of elastic woven tape and connect band is made to be placed in the annular of close roller assembly b8 in installs case 12 close under switch 10
End, makes the elastic woven tape other end be in contact with roller assembly a7, and the middle section of elastic woven tape is made to sequentially pass through roller assembly
C9, annular close switch 10 and roller assembly b8;
Step 1.1, by elastic woven tape to be detected with connect band connection, by elastic woven tape to be detected with connect band connection, make
One end of connect band is in contact with the roller bearing of motor 11,
The middle section of elastic woven tape is sequentially passed through the close switch 10 of roller assembly c9, annular and roller bearing dress by step 1.2
B8 is set, the annular that the joint of elastic woven tape and connect band is placed in installs case 12 close to roller assembly b8 is made to approach switch 10
Lower end,
Step 1.3, by the elastic woven tape before the joint of elastic woven tape and connect band successively from roller assembly b8, roller bearing
Across making the elastic woven tape other end be in contact with roller assembly a7 on device a7.
Step 2 after the completion of waiting for that elastic woven tape is placed, is powered, to make motor 11 start to rotate to power module 5;
The joint of step 3, elastic woven tape and connect band sequentially passes through several annulars close to switch 10, and detection elasticity is knitted
Metal residue in band, if it is detected that there are metal residue in elastic woven tape, microcontroller 3 controls relay 6 to control
Motor 11 is stopped, and then microcontroller 3 controls warning device 4 and alarms;
It after step 4, people hear that warning device 4 is alarmed, closes power module 5 and then motor 11 is made to be stopped, wait for artificial
After rejecting, startup power supply module 5, motor 11 is resumed work.
Embodiment:
A kind of metal residue detection device of elastic woven tape includes the gantry base 1 and installs case 12 of interconnection, machine
Frame pedestal 1 and 12 bottom of installs case flush, and the upper surface of gantry base 1 is respectively arranged with switch board 2 and warning device 4, rack
The side of pedestal 1 is provided with 3 roller assembly a7, and 3 roller assembly a7 are disposed side by side on 1 side of gantry base, and each
The height of the top of roller assembly a7 to 1 bottom surface of gantry base is equal;The side of the correspondence roller assembly a7 of installs case 12 is certainly
Motor 11, roller assembly c9, annular are disposed under above close to switch 10 and roller assembly b8, and each roller assembly a7
To the height of 12 bottom of installs case, annular is close to be opened for bottom of the top to the height of 1 bottom of gantry base less than roller assembly b8
Closing 10 has 2, and is set up in parallel along the side of installs case 12;Switch board 2 is internally provided with the power supply being connected with each other by conducting wire
Module 5, microcontroller 3 and relay 6, microcontroller 3 are connected with 4,2 annulars of warning device close to switch 10 respectively by conducting wire,
Relay 6 connects motor 11 by conducting wire.
Power module 5 is the voltage that microcontroller 3 provides 5V, and the anode of power module 5 is connected the VCC of microcontroller 3 by conducting wire
Draw mouth 301, the GND that cathode is connected microcontroller 3 by conducting wire draws mouth 302.Microcontroller 3 uses embedded scm.Power module 5 is
Relay 6 provides the voltage of 220V, and the positive and negative anodes of power module 5 are by the positive and negative anodes inside conducting wire connection relay 6, relay 6
The P2.2 that microcontroller 3 is connected by conducting wire draws mouth 303, and the positive and negative anodes of relay 6 connect the positive and negative anodes of motor 11 by conducting wire, with
This controls motor 13.The P1.0 that the anode of buzzer 4 connects microcontroller 3 by conducting wire draws mouth 304, warning device 4
Cathode connect the GND of microcontroller 3 by conducting wire and draw mouth 302, several are fixed on 12 side of installs case close to switches 10, first
A close switch 10 draws mouth 305 with the P2.4 of microcontroller 3 by conducting wire and is connected, and second annular passes through conducting wire and list close to switch
The P2.5 of piece machine 3 draws mouth 306 and is connected.
Warning device 4 is buzzer siren.
The internal diameter of 2 annulars close to switch 10 is all higher than the width of elastic woven tape, and at least 1 centimetre big.
Close to a roller assembly a7 of installs case 12, there are angles with horizontal direction.
Roller assembly a7 includes 3 roller bearing a13, and 3 roller bearing a13 are each attached on fixed plate a14, and fixed plate a14 is fixed
In gantry base 1, and the first two bottoms fixed plate a14 are parallel with the bottom surface of gantry base 1, and third fixed plate a14 is leaned on
There are 30 ° of angles with the bottom surface of gantry base 1 by the fixed plate a14 of nearly roller assembly b8.
Roller assembly b8 includes 2 roller bearing b15, and 2 roller bearing b15 are each attached on fixed plate b16, and fixed plate b16 is fixed
In installs case 12.
Roller assembly c9 includes 1 roller bearing c17, and 1 roller bearing c17 is fixed on fixed plate c18, and fixed plate c18 is fixed on
In installs case 12.
A kind of metal residual object detecting method of elastic woven tape, is as follows:
Step 1, by elastic woven tape to be detected with connect band connection, so that one end of connect band is connected with the roller bearing of motor 11
It touches, the joint of elastic woven tape and connect band is made to be placed in the annular of close roller assembly b8 in installs case 12 close under switch 10
End, makes the elastic woven tape other end be in contact with roller assembly a7, and the middle section of elastic woven tape is made to sequentially pass through roller assembly
C9, annular close switch 10 and roller assembly b8;
Step 1.1, by elastic woven tape to be detected with connect band connection, by elastic woven tape to be detected with connect band connection, make
One end of connect band is in contact with the roller bearing of motor 11,
The middle section of elastic woven tape is sequentially passed through the close switch 10 of roller assembly c9, annular and roller bearing dress by step 1.2
B8 is set, the annular that the joint of elastic woven tape and connect band is placed in installs case 12 close to roller assembly b8 is made to approach switch 10
Lower end,
Step 1.3, by the elastic woven tape before the joint of elastic woven tape and connect band successively from roller assembly b8, roller bearing
Across making the elastic woven tape other end be in contact with roller assembly a7 on device a7.
Step 2 after the completion of waiting for that elastic woven tape is placed, is powered, to make motor 11 start to rotate to power module 5;
Step 3, the shaft of motor 11 drive connect band to pass through from shaft so that the joint of elastic woven tape and connect band
Several annulars are sequentially passed through close to switch 10, at the same time, connect band is to dynamic elasticity ribbon successively from roller assembly a7, roller bearing
Device b8 passes through;The joint of elastic woven tape and connect band carries out metal residual close to when switch 10 by annular to elastic woven tape
The detection of object, if annular detects in elastic woven tape close to switch 10 there are metal residue, the control relay 6 of microcontroller 3 from
And control motor 11 and be stopped, then microcontroller 3 controls warning device 4 and alarms;
After step 4, worker hear that warning device 4 is alarmed, closes power module 5 and then motor 11 is made to be stopped, wait for people
After work is rejected, startup power supply module 5, motor 11 is resumed work, and the detection of metal residue in follow-up elastic woven tape is carried out.
A kind of metal residue detection device of elastic woven tape of the present invention, the course of work are as follows:
The first situation, when elastic woven tape enters first annular close to switch 10 after upper roller assembly a7 successively,
Detect that metal joint remains close to switch 10 by first annular, then first annular can export a 5V close to switch 10
Stop sign to microcontroller 3, microcontroller 3 to relay 6 sends the signal that control motor 11 is stopped, relay after responding
6 control motors 12 are stopped, while microcontroller 3 can also send the signal of 5V to warning device 4, and warning device 4 is alarmed, prompted
Elastic woven tape to be detected has metal joint residual in first annular close to 10 position of switch, after artificial rejecting, can restore motor
11 work;
The second situation, it is residual that elastic woven tape is not detected among out metal joint after approaching switch 10 by first annular
Stay, but by second or after annular close to switch 10 when, be detected metal joint remain, then later annular
The stop sign that can equally export a 5V close to switch 10 sends to relay 6 after the response of microcontroller 3 and controls to microcontroller 3
The signal that motor 11 is stopped, relay 6 controls motor 11 and is stopped, while microcontroller 3 can also be sent to warning device 4
The signal of 5V, warning device 4 are alarmed, and prompt have metal joint residual close to 10 position of switch in some subsequent annular, manually
After rejecting, the work of motor 11 can be restored;
The third situation, it is residual that elastic woven tape by all annulars is all not detected among out metal joint close to switch 10
It stays, microcontroller 3 is not received by metal residue signal, and motor 11 works normally.
The metal residue detection device and detection method, advantage of a kind of elastic woven tape of the present invention are:This inspection
The Detection accuracy that device improves metal residue is surveyed, omission factor is reduced.Of the invention its simple structure, of low cost, inspection
It surveys that simple and quick, adaptable, accuracy is high, further enhances the accuracy of detection, meet industrial production detection
Demand.A kind of metal residual object detecting method of elastic woven tape is provided simultaneously, omission factor is made to significantly reduce.