CN108394177A - A kind of uniform wetting apparatus for reactive printing - Google Patents
A kind of uniform wetting apparatus for reactive printing Download PDFInfo
- Publication number
- CN108394177A CN108394177A CN201810408748.3A CN201810408748A CN108394177A CN 108394177 A CN108394177 A CN 108394177A CN 201810408748 A CN201810408748 A CN 201810408748A CN 108394177 A CN108394177 A CN 108394177A
- Authority
- CN
- China
- Prior art keywords
- motor
- chamber
- partition board
- reactive printing
- tablet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007639 printing Methods 0.000 title claims abstract description 32
- 238000009736 wetting Methods 0.000 title claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract description 34
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 238000005192 partition Methods 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 241000220317 Rosa Species 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 239000003595 mist Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 20
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 abstract description 13
- 239000004202 carbamide Substances 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 11
- 238000010025 steaming Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 3
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000010865 sewage Substances 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- 239000006072 paste Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000012752 auxiliary agent Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000985 reactive dye Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/02—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by dampening
Abstract
A kind of uniform wetting apparatus for reactive printing belongs to textile printing technical field.The present invention includes rack, and accommodating chamber is equipped in the rack, and partition board is equipped in the accommodating chamber, and the accommodating chamber is divided into dedusting chamber and spraying chamber by partition board.Intracavitary of spraying is equipped with rotating roller, fabric guide roll, humidifier and guide roller successively from top to bottom in the lower section of the partition board, the humidifier include telescope motor, telescopic rod, fog-spray nozzle, upper antifog plate and under antifog plate, the upper antifog plate is arranged in the top of telescope motor, and antifog plate is arranged in the lower section of telescope motor under described.By being arranged two symmetrical humidifiers, it is uniform to by cloth give humidification process, while required humidity in meeting printed fabric steaming procedure, substantially reduce the use of urea, reduce the discharge of ammonia nitrogen in sewage, energy conservation and environmental protection, profit of benefiting the nation and the people enterprise.
Description
Technical field
The invention belongs to textile printing technical fields, are specifically related to a kind of uniform wetting apparatus for reactive printing.
Background technology
Reactive printing refers to a kind of technology for carrying out stamp working process to textile using reactive dye.It is printed by activity
The fabric that colored method processes has many advantages, such as that color is beautiful, and washing color fastness is excellent and soft, is consumed
Person favors.
When being processed using reactive printing, urea has swelling action to cellulose fibre and because it possesses hygroscopicity
Can and to dyestuff have help dissolution so that dyestuff is more equally distributed in fiber, therefore is widely used in activity
In printing technique.Urea is added in the processing of reactive printing technique, enables to the fabric of stamp that there is flower pattern to be not easy imbibition, dyestuff
The advantages that degree of fixation and high wet friction color fastness.Meanwhile in subsequent decatize process, the hygroscopicity of urea ensures printed fabric
Certain moisture is adsorbed in decatize so that stamp part has certain humidity；Meanwhile in steaming procedure, the volatilization of urea
It is an endothermic process, the temperature of stamp part can be reduced, these is all be conducive to reactive dye and cellulose fibre anti-
It answers.
In reactive printing processing, since the time needed for decatize process is longer than the time needed for revenue stamp process, factory is very
Hardly possible carries out individual composition immediately after realizing stamp, needs to bank up a period of time.During banking up, a large amount of urea are present in work
Property stamp fabric in, the moisture in a large amount of air of part urea absorption so that be imprinted on the activity dye of the part on fabric
Material generates hydrolysis, to lose activity, finally occurs the phenomenon of terrible color unevenness on product, i.e. wind prints defect.Meanwhile largely
Ground uses urea, not only increases the production cost of product, and also cause environmental pollution.
Invention content
The present invention is mainly the technical problem solved present in the above-mentioned prior art, is provided a kind of for the equal of reactive printing
Even wetting apparatus carries out cloth before stamp, to wet process, to maintain the effect of reactive printing, and can reduce
The usage amount of urea reduces production cost, solves the wind print defect generated due to being banked up after stamp, is a kind of energy-saving consumption-reducing
Clearer production technology.
The above-mentioned technical problem of the present invention is mainly to be addressed by following technical proposals：One kind being used for reactive printing
Uniform wetting apparatus, the both sides of including rack, the rack are respectively equipped with fabric input mouth and exit slot, are equipped with and hold in the rack
It receives chamber, partition board is equipped in the accommodating chamber, the accommodating chamber is divided into dedusting chamber and spraying chamber by partition board；Dedusting intracavitary is in the machine
First motor and second support bar are installed, the upper end of the partition board is equipped with the second motor and first on the upper end inner wall of frame
The shaft of strut, the first motor is fixedly connected with the first hairbrush, and the shaft of second motor is fixedly connected with second mao
Brush, the upper end of the first support bar are fixedly connected with the first tablet, and the lower end of the second support bar is fixedly connected with second
The side of tablet, first tablet and the second tablet is equipped with bracing strut, and ground roll is connected on the bracing strut；Spraying chamber
The lower section of the inherent partition board is equipped with rotating roller, fabric guide roll, humidifier and guide roller, the humidifier successively from top to bottom
Including telescope motor, telescopic rod, fog-spray nozzle, upper antifog plate and under antifog plate, one end of the telescopic rod is connected with telescope motor
It connects, the other end of the telescopic rod is connected with fog-spray nozzle, and the upper antifog plate is arranged in the top of telescope motor, described lower anti-
Mist plate is arranged in the lower section of telescope motor, and the lower section of the guide roller is equipped with water tank, and water tank is located at the bottom of spraying chamber,
Dewing liquid is equipped in water tank, the bottom of the water tank is equipped with Rose Box, is connected on the water tank and stretches into Rose Box bottom
The water pipe in portion, the Rose Box is interior to be equipped with filter screen, and Rose Box is divided into filtering upper box part and filtering lower box part by filter screen；It is described
The outside of rack is equipped with circulating water pipe, and one end of circulating water pipe is connected with filtering upper box part, the other end of circulating water pipe and spray
Mist head is connected, and the gentle material mixing chamber of water pump, source of high pressure steam is equipped on the circulating water pipe.
Preferably, the end of antifog plate is connected with conveyance conduit under described, the other end of the conveyance conduit with it is described
Water tank is connected.
Preferably, the rotating roller is distributed as upper layer and lower layer, every layer is equipped with multiple rotating rollers, and upper layer rotating roller is under
Layer rotating roller is dislocatedly distributed.
Preferably, the quantity of the humidifier is two, two humidifiers are symmetricly set on the both sides of spraying chamber.
Preferably, the position of the first motor is corresponded with the position of the first tablet, the position of second motor
It sets and is corresponded with the position of the second tablet.
Preferably, the spraying intracavitary is additionally provided with pressure roller and lower compression roller, the upper pressure roller and lower compression roller are oppositely arranged
And mounted on the right side of exit slot.
The device have the advantages that：The present invention by first motor, the second motor, the first hairbrush and the second hairbrush it
Between mutual cooperation so that the cloth processed enter spray chamber before keep cloth cover clean, avoid the attachment of particulate matter and
Cause dewing uneven；By being arranged two symmetrical humidifiers, it is uniform to by cloth give at humidification
Reason, while required humidity in meeting printed fabric steaming procedure, substantially reduces the use of urea, reduces ammonia nitrogen in sewage
Discharge, energy conservation and environmental protection, profit of benefiting the nation and the people enterprise.Humidifier is flexible using telescope motor control telescopic rod, and enterprise can be according to scene
The requirement of printed fabric the distance between adjustable spraying head and cloth at any time adjust humidity, under antifog plate end be connected with it is defeated
Pipeline, the other end of conveyance conduit is sent to be connected with water tank, dewing liquid that can be by under on antifog plate is flowed back by conveyance conduit
It to water tank, recycles, economizes on resources, reduce enterprise's production cost.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the present invention；
Fig. 2 is the present invention using reactive printing pattern made from comparative example method；
Fig. 3 is the present invention using reactive printing pattern made from embodiment method.
In figure：1, rack；2, fabric input mouth；3, exit slot；4, partition board；5, dedusting chamber；6, spraying chamber；7, first motor；8、
Second support bar；9, the second motor；10, first support bar；11, the first hairbrush；12, the second hairbrush；13, the first tablet；14,
Two tablets；15, bracing strut；16, ground roll；17, rotating roller；18, fabric guide roll；19, guide roller；20, telescope motor；21, it stretches
Bar；22, fog-spray nozzle；23, upper antifog plate；24, antifog plate under；25, water tank；26, Rose Box；27, water pipe；28, filter screen；
29, circulating water pipe；30, water pump；31, source of high pressure steam；32, gas material mixing chamber；33, conveyance conduit；34, upper pressure roller；35, it pushes
Roller；36, cloth.
Specific implementation mode
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
The preparation of print paste：Need to use print paste during cloth reactive printing, print paste by former paste, dyestuff,
Auxiliary agent and water composition, original paste are the carriers of dyestuff and auxiliary agent.Wherein, former paste using sodium alginate, thickener RT-BC, urea and
Alkaline agent is made by a certain percentage；Dyestuff is using 16 grams of dark blue PE-5R, 12 grams of ash P-SGN, 8 grams bright blue P-GR and 15 gram small
Soda mixes；Print paste is to be configured to 1000 grams by using the former paste, above-mentioned dyestuff, auxiliary agent and water of 70% parts by weight
Mixed liquor.
Comparative example：In addition to the formula that the dyestuff is enumerated, 130 grams of urea are also added in dyestuff；By obtained stamp
Mill base applies to reactive printing, but before reactive printing, without giving wet process；It is obtained after cloth completes reactive printing
Reactive printing pattern is as shown in Figure 2.
Embodiment：Using reactive printing process identical with comparative example, but urea is not added in dyestuff, in reactive printing
Before, it is carried out to wet process using uniform wetting apparatus；After cloth completes reactive printing, obtained reactive printing pattern such as Fig. 3
It is shown.
Wherein, uniform wetting apparatus is as shown in Figure 1, include rack, the both sides of the rack are respectively equipped with fabric input mouth and go out
Cloth mouth, the rack is interior to be equipped with accommodating chamber, is equipped with partition board in the accommodating chamber, the accommodating chamber is divided into dedusting chamber and spray by partition board
Mist chamber；Dedusting intracavitary is equipped with first motor and second support bar, the upper end of the partition board on the upper end inner wall of the rack
Second motor and first support bar are installed, the shaft of the first motor is fixedly connected with the first hairbrush, second motor
Shaft be fixedly connected with the second hairbrush, the upper end of the first support bar is fixedly connected with the first tablet, second support
The lower end of bar is fixedly connected with the second tablet, and the side of first tablet and the second tablet is equipped with bracing strut, the axis branch
Ground roll is connected on frame；Intracavitary of spraying is equipped with rotating roller, fabric guide roll, spraying machine successively from top to bottom in the lower section of the partition board
Structure and guide roller, the humidifier include telescope motor, telescopic rod, fog-spray nozzle, upper antifog plate and under antifog plate, it is described flexible
One end of bar is connected with telescope motor, and the other end of the telescopic rod is connected with fog-spray nozzle, and the upper antifog plate setting exists
The top of telescope motor, antifog plate is arranged in the lower section of telescope motor under described, and the lower section of the guide roller is equipped with water tank, and
Water tank is located at the bottom of spraying chamber, and dewing liquid is equipped in water tank, and the bottom of the water tank is equipped with Rose Box, the water storage
It is connected with the water pipe for stretching into Rose Box bottom on case, is equipped with filter screen in the Rose Box, Rose Box is divided into filtering by filter screen
Upper box part and filtering lower box part；The outside of the rack is equipped with circulating water pipe, and one end of circulating water pipe is connected with filtering upper box part
Logical, the other end of circulating water pipe is connected with fog-spray nozzle, and it is mixed that the gentle material of water pump, source of high pressure steam is equipped on the circulating water pipe
Close chamber.
The end of antifog plate is connected with conveyance conduit under described, and the other end of the conveyance conduit is connected with the water tank
It is logical.
The rotating roller is distributed as upper layer and lower layer, and every layer is equipped with multiple rotating rollers, and upper layer rotating roller and lower layer's rotating roller
It is dislocatedly distributed.
The quantity of the humidifier is two, and two humidifiers are symmetricly set on the both sides of spraying chamber.
The position of the first motor is corresponded with the position of the first tablet, the position of second motor and second flat
The position of plate corresponds.
The spraying intracavitary is additionally provided with pressure roller and lower compression roller, and the upper pressure roller and lower compression roller are oppositely arranged and are mounted on out
The right side of cloth mouth.
According to fig. 2 with shown in Fig. 3, using the cloth obtained by comparative example and embodiment after evaporating washing, the two
Depth of color, vividness and cloth surface uniformity it is all quite similar, the cloth cover effect both illustrated is very close, uniform dewing
Device operational effect is good.Meanwhile the bright blue P-GR it is emphasized that used in formula is needed, due to dyestuff chemistry structure
Itself the reason of, determines, many beyond other thickening agents to the sensibility of humidity.Therefore, if the formula fortune of bright blue colour system
In the reactive printing technique with uniform wetting apparatus, the indexs such as cloth cover and color can reach former technological effect
Words, then relatively low it is enough for the dyestuff difficulty of other colour systems.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deformations.It is every according to the technical essence of the invention to any letter made by above example
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.
Claims (6)
1. a kind of uniform wetting apparatus for reactive printing, including rack, it is characterised in that the both sides of the rack are set respectively
There are fabric input mouth and exit slot, accommodating chamber is equipped in the rack, partition board is equipped in the accommodating chamber, partition board divides the accommodating chamber
At dedusting chamber and spraying chamber；Dedusting intracavitary is equipped with first motor and second support bar on the upper end inner wall of the rack, institute
The upper end for stating partition board is equipped with the second motor and first support bar, and the shaft of the first motor is fixedly connected with the first hairbrush,
The shaft of second motor is fixedly connected with the second hairbrush, and the upper end of the first support bar is fixedly connected with the first tablet,
The lower end of the second support bar is fixedly connected with the second tablet, and the side of first tablet and the second tablet is equipped with axis branch
Frame is connected with ground roll on the bracing strut；Spraying intracavitary the lower section of the partition board from top to bottom successively be equipped with rotating roller, lead
Cloth rewinder roll, humidifier and guide roller, the humidifier include telescope motor, telescopic rod, fog-spray nozzle, upper antifog plate and under it is antifog
One end of plate, the telescopic rod is connected with telescope motor, and the other end of the telescopic rod is connected with fog-spray nozzle, described anti-
Mist plate is arranged in the top of telescope motor, and antifog plate is arranged under described sets below the lower section of telescope motor, the guide roller
There is water tank, and water tank is located at the bottom of spraying chamber, dewing liquid is equipped in water tank, the bottom of the water tank is equipped with filtering
Case is connected with the water pipe for stretching into Rose Box bottom on the water tank, and filter screen is equipped in the Rose Box, and filter screen will filter
Case is divided into filtering upper box part and filtering lower box part；The outside of the rack is equipped with circulating water pipe, one end of circulating water pipe and filtering
Upper box part is connected, and the other end of circulating water pipe is connected with fog-spray nozzle, and water pump, high steam are equipped on the circulating water pipe
The gentle material mixing chamber in source.
2. a kind of uniform wetting apparatus for reactive printing according to claim 1, it is characterised in that antifog plate under described
End be connected with conveyance conduit, the other end of the conveyance conduit is connected with the water tank.
3. a kind of uniform wetting apparatus for reactive printing according to claim 1, it is characterised in that the rotating roller point
Cloth is upper layer and lower layer, and every layer is equipped with multiple rotating rollers, and upper layer rotating roller and lower layer's rotating roller are dislocatedly distributed.
4. a kind of uniform wetting apparatus for reactive printing according to claim 1, it is characterised in that the humidifier
Quantity be two, two humidifiers be symmetricly set on spraying chamber both sides.
5. a kind of uniform wetting apparatus for reactive printing according to claim 1, it is characterised in that the first motor
Position corresponded with the position of the first tablet, the position of second motor is corresponded with the position of the second tablet.
6. a kind of uniform wetting apparatus for reactive printing according to claim 1, it is characterised in that the spraying intracavitary
It is additionally provided with pressure roller and lower compression roller, the upper pressure roller and lower compression roller are oppositely arranged and are mounted on the right side of exit slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810408748.3A CN108394177B (en) | 2018-05-02 | 2018-05-02 | A even wetting device for active stamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810408748.3A CN108394177B (en) | 2018-05-02 | 2018-05-02 | A even wetting device for active stamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108394177A true CN108394177A (en) | 2018-08-14 |
| CN108394177B CN108394177B (en) | 2024-04-19 |
Family
ID=63101358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810408748.3A Active CN108394177B (en) | 2018-05-02 | 2018-05-02 | A even wetting device for active stamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108394177B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112937113A (en) * | 2021-02-02 | 2021-06-11 | 浙江中特机械科技股份有限公司 | Bits removing device for flexographic printing machine |
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| US20020033104A1 (en) * | 2000-07-28 | 2002-03-21 | Toshihiro Endo | Stencil printing machine |
| KR100929804B1 (en) * | 2009-06-15 | 2009-12-07 | 크로다 우방 주식회사 | A color revelation device which the dust collector is formed of the all |
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| CN205775519U (en) * | 2016-05-23 | 2016-12-07 | 绍兴县永爵纺织品有限公司 | A kind of cloth cleaner |
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| CN107339871A (en) * | 2017-08-26 | 2017-11-10 | 姚飞 | A kind of printing and dyeing drying equipment for collecting dedusting drying integrated |
| CN107345350A (en) * | 2016-05-04 | 2017-11-14 | 蒋满珍 | A kind of pre-dewing apparatus of improved structure |
| CN208411086U (en) * | 2018-05-02 | 2019-01-22 | 浙江嘉业印染有限公司 | A kind of uniform wetting apparatus for reactive printing |
-
2018
- 2018-05-02 CN CN201810408748.3A patent/CN108394177B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020033104A1 (en) * | 2000-07-28 | 2002-03-21 | Toshihiro Endo | Stencil printing machine |
| KR100929804B1 (en) * | 2009-06-15 | 2009-12-07 | 크로다 우방 주식회사 | A color revelation device which the dust collector is formed of the all |
| CN205553527U (en) * | 2016-04-06 | 2016-09-07 | 绍兴原色数码科技有限公司 | Digital calico printing spray coating device |
| CN205711354U (en) * | 2016-05-04 | 2016-11-23 | 蒋满珍 | A kind of pre-wetting apparatus |
| CN107345350A (en) * | 2016-05-04 | 2017-11-14 | 蒋满珍 | A kind of pre-dewing apparatus of improved structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112937113A (en) * | 2021-02-02 | 2021-06-11 | 浙江中特机械科技股份有限公司 | Bits removing device for flexographic printing machine |
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| Publication number | Publication date |
|---|---|
| CN108394177B (en) | 2024-04-19 |
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