CN108388232A - A kind of operational mode fault monitoring method of crude oil desalting process - Google Patents

A kind of operational mode fault monitoring method of crude oil desalting process Download PDF

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CN108388232A
CN108388232A CN201810231182.1A CN201810231182A CN108388232A CN 108388232 A CN108388232 A CN 108388232A CN 201810231182 A CN201810231182 A CN 201810231182A CN 108388232 A CN108388232 A CN 108388232A
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operational mode
monitoring method
fault monitoring
potential function
sample point
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CN108388232B (en
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栾小丽
郑年年
冯恩波
赵忠盖
刘飞
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Jiangnan University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
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Abstract

The present invention provides a kind of operational mode fault monitoring method of crude oil desalting process, belongs to modern process flow industry process monitoring field.This method utilizes the mass data in process operation, it is proposed a kind of fault detection technique based on operational mode, the concept of operational mode is introduced into industrial control field, the operational mode of industrial process is built by feature selecting and feature extraction, it recycles potential function diagnostic method to classify the operational mode of acquisition, judges whether system is in malfunction.Since operational mode has contained more procedural informations, it more can comprehensively and accurately reaction system behavior and operating status, to improve the accuracy rate of modern process industry fault detect, this is of great significance for abundant and evolution control theory, there are important theory value and realistic meaning simultaneously for the competitiveness etc. of the energy consumption of the process of reduction, optimization operating cost and raising product, has wide practical use surely in process industry.

Description

A kind of operational mode fault monitoring method of crude oil desalting process
Technical field
The invention belongs to modern process flow industry process monitoring fields, are related to a kind of crude oil desalting process of process flow industry process Operational mode fault monitoring method, what it is suitable for production fields such as oil, chemical industry, metallurgy, electric power, medicine, food processings is Mode fault of uniting monitors.
Background technology
Contain a large amount of inorganic salts such as NaCl, CaCl in crude oil2、MgCl2Deng, in the refining process of oil, these chlorinations The presence of object will lead to blocking and the pollution and a series of problems, such as the reduction of catalyst life of the burn into pipeline of equipment, Therefore desalting processing is carried out for being essential for petroleum refining process to crude oil.In addition, due to petroleum refining process It is highly integrated, the failure of desalination processes may lead to the paralysis of entire petroleum refining process, or even cause major accident, It is therefore desirable to the operating statuses to the process to be monitored.Traditional course monitoring method is divided into three classes:Based on mechanism model Method, Knowledge based engineering method and the method based on data-driven.Wherein, the fault detection method based on mechanism model relies on In the accuracy of mechanism model, therefore affect its application effect;Knowledge based engineering fault detection method need not establish system Accurate mathematical model, it is only necessary to system action be judged according to industrial knowledge and knowhow and carry out fault detect, obtained It is extensively studied and applies, however the excessive dependence due to such methods to knowledge experience, cause its versatility and transfer ability It is poor.And based on the method for data-driven compared to it is traditional fault detect is carried out based on mechanism model and knowledge for, neither The mathematical model of system is needed, does not also depend on industrial knowledge and knowhow, this method is by excavating in industrial process data Carry out the normal and malfunction of expression system in information, there is preferable versatility.
In numerous methods of the fault detect based on data-driven, studies and what application was most is multivariate statistical procedure prison The key of control technology, the technology is multivariate projection and multivariate control chart.Wherein multivariate projection process will measure obtained higher-dimension original The beginning variable space projects in the latent space being made of a small number of pivot variables, at present using more multivariate projection method have it is main at Analysis, offset minimum binary and Independent component analysis etc..Multivariate control chart is then to be based on this spatial alternation, in new vector Construction and counting statistics figureofmerit are used for fault detect in space, and the common statistics figureofmerit of tradition has the statistics in projector space Statistic in amount and residual error space.In fact, no matter multivariate control chart is using which kind of statistics figureofmerit, essence is all a kind of Discrimination standard or decision-making foundation, according to the relationship of statistics figureofmerit calculated value and statistic norm controlling limit, to current work Which kind of state (failure is normal) be in and carries out differentiation and decision for industry automated system.
In recent years, it with the continuous development of data mining and machine learning techniques, has emerged many new quick, intelligent Differentiation and decision-making technique, such as neural network therein and support vector machines, two kinds of machine learning algorithms are much studied Person is used for the fault detect of industrial automation system.In addition potential function (Potential function) is used as a kind of function admirable Nonlinear discriminant method, there is training speed rapidly and efficiently and accurately and reliably classification capacity, therefore the present invention utilized The running mass data of journey proposes a kind of fault detection technique based on operational mode, and the concept of operational mode is introduced work Industry control field is built the operational mode of industrial process by feature selecting and feature extraction, recycles potential function diagnostic method pair The operational mode of acquisition is classified, and judges whether system is in malfunction.Since operational mode has contained more processes Information, more can comprehensively and accurately reaction system behavior and operating status, to improve the standard of modern process industry fault detect True rate, this is of great significance for abundant and evolution control theory, energy consumption, optimization simultaneously for the process of reduction Operating cost and the competitiveness etc. for improving product have important theory value and realistic meaning, have surely in process industry wide General application prospect.
Invention content
The present invention is intended to provide a kind of operational mode fault monitoring method of crude oil desalting process.By the concept of operational mode Process industry control field is introduced, the operational mode of industrial process is built by feature selecting and feature extraction, recycles gesture letter Number diagnostic method classifies to the operational mode of acquisition, distinguishes the normal condition and accident condition of production process.
The technical solution adopted by the present invention:
A kind of operational mode fault monitoring method of crude oil desalting process, is divided into three parts, and first part is initial number According to acquisition and pretreatment, second part is the structure of operational mode vector, and Part III is using potential function diagnostic method to structure The operational mode vector built is classified;It is as follows:
Step 1:The acquisition and pretreatment of primary data
The primitive character information during crude oil desalting is acquired, by rejecting abnormalities data, filling missing data, corrects mistake Accidentally data and the mode of alignment of data carry out the pretreatment of data;Primitive character information during acquisition crude oil desalting includes breast The density equally correlated process variable of agent content, temperature, pressure, Cl contents, water.
Step 2:The structure of operational mode vector
(1) variables choice is carried out to the data after being pre-processed in step 1, pick out it is effective, can reflect system action With the characteristic of process status, while invalid feature is rejected, tentatively to reduce the feature space dimension of systematic procedure information;Institute The variables choice stated, the method used can be the method for exhaustion, Monte Carlo analysis, heuristic search method or Lasso regularization methods etc. Method;
(2) characteristic that step (1) obtains is converted using converter technique, obtains comprehensive characteristics, and build fortune Row pattern vector X=[X1,X2,…,Xn], it is ensured that the correlation between characteristic is eliminated, reduces systematic procedure information again Feature space dimension;The converter technique refers to the skills such as pivot analysis, K mean cluster, Bayes's classification or potential function differentiation Art;
Step 3:Classified to the operational mode vector of structure using potential function diagnostic method
(3) potential function H (X, X are usedm) come express step (2) structure operational mode vector X=[X1,X2,…,Xn], it obtains With sample point XmCentered on, XmPotential energy distribution situation in surrounding space at any point X, wherein n is the number of sample point, m= 1,2 ... and n } it is m-th of sample point;
Wherein:Belong to ω1The potential energy of class sample point is positive value;ω will be belonged to2The potential energy value of class sample point, which is multiplied by -1, becomes negative Value;ω1In the area of space of class sample point cluster, to all ω1The potential energy distribution of class sample point is overlapped, and is obtained one " high Peak ";ω2In the area of space of class sample point cluster, to all ω2The potential energy distribution of class sample point is overlapped, and obtains one " low ebb ";
(4) initial build potential function H is set0(X)=0, accumulation potential function is updated using iterative algorithm formula (1):
Hk+1(X)=Hk(X)+rk+1H(X,Xm+1) (1)
Wherein, k is iterations, rk+1To correct term coefficient, rk+1Calculation formula such as formula (2):
(5) the accumulation potential function iterative algorithm in step (4) is executed, until accumulation potential function can be just to all sample points Really classification, obtains final accumulation potential function H (X);
(6) as H (X) < 0, then the operating status of crude oil desalting process is in fault mode;As H (X)>When 0, then crude oil The operating status of desalination processes is in normal mode.
In the step 1, the mode of rejecting abnormalities data is Pauta criterion, and the mode for filling missing data is mean value Completion method.
When in the step (2) using pivot analysis technology, lowest accumulated contribution rate is T=80%.
The present invention utilizes the mass data in process operation, proposes a kind of fault detection technique based on operational mode, will The concept of operational mode introduces industrial control field, and the operational mode of industrial process is built by feature selecting and feature extraction, It recycles potential function diagnostic method to classify the operational mode of acquisition, judges whether system is in malfunction.Due to operation Pattern has contained more procedural informations, more can comprehensively and accurately reaction system behavior and operating status, to improve the modern times The accuracy rate of process industry fault detect, this is of great significance for abundant and evolution control theory, simultaneously for drop The energy consumption of low process, the competitiveness etc. for optimizing operating cost and improving product have important theory value and reality meaning Justice has wide practical use surely in process industry.
Description of the drawings
Fig. 1 is implementation steps flow diagram.
Fig. 2 is characterized spatial distribution map.
Fig. 3 is function schematic diagram.
Fig. 4 is accumulation potential function schematic diagram.
Fig. 5 is that crude oil desalting process accumulates potential function front view.
Fig. 6 is crude oil desalting process operation pattern classification figure.
Specific implementation mode
Technical scheme of the present invention is clearly described with reference to technical solution and attached drawing.
Embodiment 1
As shown in Figure 1, specific implementation step and algorithm are as follows:
Step 1:Demulsification agent content, temperature, pressure, Cl contents, the density of water etc. during selected Desalting and Dewatering from Crude Oil The related process variable procedural information original as system acquires altogether 1680 samples, wherein it is normal in system to have 960 When collect, remaining 720 sample collects in the case where system is in malfunction.According to Pauta criterion, divide Other normal data set and fault data collection in step 1 carries out abnormality value removing pretreatment, and the missing values generated after rejecting are then It is filled according to mean value completion method, finally data is standardized.
Step 2:Principal component analysis, setting lowest accumulated contribution rate T=are carried out to the data after being pre-processed in step 1 80%, it selectes the first two comprehensive characteristics and constitutes operational mode, all sample points are as shown in Figure 2 in the distribution of feature space.
Step 3:To the operational mode vector X=[X built1,X2,…,Xn], wherein n is the number of sample point, uses gesture Function H (X, Xm) express with sample point XmCentered on, the potential energy distribution situation in surrounding space at any point X, wherein m= 1,2 ... and n } it is m-th of sample point.In two class problems, belong to the first kind (ω1Class) sample point potential energy be positive value, can With by the second class (ω2Class) sample point potential energy value be multiplied by -1 become negative value, in this way in ω1The area of space of class sample point cluster In, one " peak " will be formed by being overlapped to the potential energy distribution of all sample points, similarly to ω2The potential energy distribution of class sample point One " low ebb " will be formed after space is overlapped, Fig. 3 is potential function schematic diagram, and Fig. 4 is accumulation potential function schematic diagram.
Step 4:Assuming that initial build potential function is H0(X)=0, accumulation potential function is carried out more using following iterative algorithm Newly:
Hk+1(X)=Hk(X)+rk+1H(X,Xm+1)
Wherein, k represents iterations, rk+1To correct term coefficient, calculation formula is as follows:
Step 5:The accumulation potential function iterative algorithm in step 4 is executed, until accumulation potential function can to all sample points Correct classification, obtains final accumulation potential function H (X).Fig. 5 is the front view of crude oil desalting process accumulation potential function.
Step 6:If H (X)<0, then the operating status of crude oil desalting process be in fault mode;If H (X)>0, then crude oil is de- The operating status of salt process is in normal mode.Fig. 6 is the classification chart of crude oil desalting process operation pattern.

Claims (10)

1. a kind of operational mode fault monitoring method of crude oil desalting process, which is characterized in that steps are as follows:
Step 1:The acquisition and pretreatment of primary data
The primitive character information during crude oil desalting is acquired, by rejecting abnormalities data, filling missing data, corrects error number According to the pretreatment for carrying out data with the mode of alignment of data;
Step 2:The structure of operational mode vector
(1) data after being pre-processed to step 1 carry out variables choice, pick out it is effective, can reflect system action and process The characteristic of state, while invalid feature is rejected, tentatively to reduce the feature space dimension of systematic procedure information;
(2) characteristic that step (1) obtains is converted using converter technique, obtains comprehensive characteristics, and build operation mould Formula vector X=[X1,X2,…,Xn], it is ensured that the correlation between characteristic is eliminated, reduces the feature of systematic procedure information again Space dimensionality;
Step 3:Classified to the operational mode vector of structure using potential function diagnostic method
(3) potential function H (X, X are usedm) come express step (2) structure operational mode vector X=[X1,X2,…,Xn], it obtains with sample This XmCentered on, XmPotential energy distribution situation in surrounding space at any point X, wherein n be sample point number, m=1, 2 ... n } it is m-th of sample point;
Wherein, belong to ω1The potential energy of class sample point is positive value, belongs to ω2The potential energy value of class sample point, which is multiplied by -1, becomes negative value;
In ω1In the area of space of class sample point cluster, to all ω1The potential energy distribution of class sample point is overlapped, and obtains one " peak ";
In ω2In the area of space of class sample point cluster, to all ω2The potential energy distribution of class sample point is overlapped, and obtains one " low ebb ";
(4) initial build potential function H is set0(X)=0, accumulation potential function is updated using iterative algorithm formula (1):
Hk+1(X)=Hk(X)+rk+1H(X,Xm+1) (1)
Wherein, k is iterations, rk+1To correct term coefficient, rk+1Calculation formula such as formula (2):
(5) the accumulation potential function iterative algorithm in step (4) is executed, until accumulation potential function can correctly divide all sample points Class obtains final accumulation potential function H (X);
(6) as H (X) < 0, then the operating status of crude oil desalting process is in fault mode;As H (X)>When 0, then crude oil desalting The operating status of process is in normal mode.
2. operational mode fault monitoring method according to claim 1, which is characterized in that the primitive character packet Include emulsion content, temperature, pressure, Cl contents, the density of water.
3. operational mode fault monitoring method according to claim 1 or 2, which is characterized in that the rejecting abnormalities data Mode be Pauta criterion, fill missing data mode be mean value completion method.
4. operational mode fault monitoring method according to claim 1 or 2, which is characterized in that the variables choice is adopted Method is the method for exhaustion, Monte Carlo analysis, heuristic search method or Lasso regularization methods.
5. operational mode fault monitoring method according to claim 3, which is characterized in that the variables choice uses Method be the method for exhaustion, Monte Carlo analysis, heuristic search method or Lasso regularization methods.
6. the operational mode fault monitoring method according to claims 1 or 2 or 5, which is characterized in that the converter technique Refer to that pivot analysis, K mean cluster, Bayes's classification or potential function differentiate.
7. operational mode fault monitoring method according to claim 3, which is characterized in that the converter technique refers to master Meta analysis, K mean cluster, Bayes's classification or potential function differentiate.
8. operational mode fault monitoring method according to claim 4, which is characterized in that the converter technique refers to master Meta analysis, K mean cluster, Bayes's classification or potential function differentiate.
9. operational mode fault monitoring method according to claim 6, which is characterized in that when using pivot analysis technology, Lowest accumulated contribution rate is set as T=80%.
10. operational mode fault monitoring method according to claim 7 or 8, which is characterized in that use pivot analysis technology When, lowest accumulated contribution rate is set as T=80%.
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