CN108381908A - A kind of continuous lod thermosetting resin based composites 3D printing technique - Google Patents

A kind of continuous lod thermosetting resin based composites 3D printing technique Download PDF

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Publication number
CN108381908A
CN108381908A CN201810130086.8A CN201810130086A CN108381908A CN 108381908 A CN108381908 A CN 108381908A CN 201810130086 A CN201810130086 A CN 201810130086A CN 108381908 A CN108381908 A CN 108381908A
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Prior art keywords
temperature
thermosetting resin
printing
continuous lod
curing agent
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CN201810130086.8A
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CN108381908B (en
Inventor
段玉岗
明越科
丁仲秋
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Xi'an Huasheng Composite Material Technology Co ltd
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Xian Jiaotong University
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • B29C64/314Preparation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling

Abstract

A kind of continuous lod thermosetting resin based composites 3D printing technique, thermosetting resin prepolymer, high-temperature curing agent, light-cured resin prepolymer and photoinitiator are first chosen as preimpregnation raw material, it is heated after mixing, this resin prepolymer objects system is presoaked using continuous dry fibers tow, continuous lod thermosetting resin base composite material silk material is made in the postcooling of dipping;Composite material silk material is transported in 3D printing head, is heated again, the silk material of melting is pulled out from printing nozzle, tow ventilating and cooling immediately after pulling out, when irradiated by servo-actuated ultraviolet source, complete precuring;Cycle successively prints, to which preformed member be made;Preformed member is finally placed in curing molding under the temperature environment that can cause heat cure reaction, finally obtained 3D printing shaped component, the present invention realize the 3D printing rapid shaping of continuous lod thermosetting resin based composite material component.

Description

A kind of continuous lod thermosetting resin based composites 3D printing technique
Technical field
The present invention relates to composite material 3D printing technique fields, and in particular to a kind of continuous lod thermosetting resin base Composite material 3D printing technique.
Background technology
3D printing technique is one kind based on mathematical model, by can with the linear silk material etc. of metal powder or plastics The material of bonding, in a manner of successively printing or successively selectively bond, to construct the quick increases material manufacturing technology of entity.3D is beaten Print consumptive material is the material base of 3D printing, and the bottleneck of the limitation further development and application of 3D printing.Currently, 3D printing consumptive material master It is divided into ceramic-like, metal class, composite material class and four kinds of species of polymerization, common 3D printing consumptive material is mainly pure thermoplastic filaments Material, including acrylonitrile-butadiene-styrene copolymer (ABS), polylactic acid (PLA) etc..Its defect is apparent:Bearing capacity Weak, interlayer performance is very poor, tensile strength deficiency etc., these defects seriously limit its further application and development.
It is shown according to newest document, domestic and international colleges and universities and esbablished corporation R&D team begin attempt to using fiber as increasing The strong common 3D printing consumptive material of bluk recombination carries out 3D printing experiment.Currently, chopped strand enhancing thermoplastic resin based composite material 3D Printing technique has been carried out, but due to the additive amount of chopped strand, draw ratio etc. has the limit, and thermoplastic resin always Itself existing shrinkage cracking, buckling deformation, heat resistance poor corrosion resistance, intensity hardness is low to wait shortcomings, for final The enhancing of composite molding element mechanics performance is limited.In order to thoroughly solve the above problems, fiber-reinforced resin is greatly improved The mechanical property of based composites 3D printing shaped component, can meet engineering field requirement, and existing mechanism starts from heat Thermosetting resin matrix and continuous fiber reinforcement are started with, develop chopped strand enhancing the 3D printing of thermosetting resin based composites and Continuous fiber reinforced thermoplastic resin based composites 3D printing.
In conclusion there is no the 3D of realization continuous lod thermosetting resin based composites to beat for currently available technology Print.
Invention content
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide a kind of continuous lod thermosetting properties Polymer matrix composites 3D printing technique realizes that the 3D printing of continuous lod thermosetting resin based composite material component is quick Molding.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of continuous lod thermosetting resin based composites 3D printing technique, includes the following steps:
Step 1 is chosen under room temperature as the thermosetting resin prepolymer of glassy state, high-temperature curing agent, light-cured resin pre-polymerization Object and photoinitiator are heated to the viscous stream temperature of thermosetting resin prepolymer or more, hot setting as preimpregnation raw material Agent starts to cause the critical-temperature of heat cure reaction hereinafter, after mixing, directly using continuous dry fibers tow, presoaking this tree Fat prepolymer system has been added by cooling temperature to the glass transition temperature of thermosetting resin prepolymer hereinafter, being made after dipping Add the curing agent uncured continuous lod thermosetting resin base composite material silk material suitable for 3D printing;
Step 2, using continuous lod thermosetting resin base composite material silk material made from step 1, convey its into Enter into 3D printing head, again more than the viscous stream temperature of heating temperature to thermosetting resin prepolymer, high-temperature curing agent starts Cause the critical-temperature of heat cure reaction hereinafter, the silk material of melting passes through print head and is attached to the filament on print platform Beam, tow ventilating and cooling immediately after pulling out solidify sizing to be attached to rapidly on print platform, at the same by with Dynamic ultraviolet source irradiation, completes precuring;The cycle above process successively prints, multiple to which fiber reinforced thermosetting resin base be made Condensation material 3D printing preformed member;
Preformed member prepared by step 2 is placed under the temperature environment that can cause heat cure reaction by step 3, excitation High-temperature curing agent causes heat cure polymerization crosslinking and reacts thorough curing molding, the fiber reinforcement heat of final obtained excellent combination property Thermosetting resin based composites 3D printing shaped component.
In the step one, the glass transition temperature of the thermosetting resin prepolymer of selection is higher than 30 DEG C, solid less than high temperature Agent starts to cause the critical-temperature of heat cure reaction, is in glassy state under room temperature, in strong viscous of viscosity lazy flow after heating Fluidised form;The light-cured resin prepolymer mass fraction of selection between 0%-50%, two kinds of resin prepolymers and high-temperature curing agent, The mixing temperature of photoinitiator and the preimpregnation temperature of dry fibers tow are in the temperature range.
The dry fibers tow chosen in the step one be one kind in carbon fiber, glass fibre, Kafra fiber or It is a variety of, one or more.
The temperature of temperature environment causes the critical-temperature of heat cure reaction, root higher than high-temperature curing agent in the step three Environment attribute is added according to setting high pressure, inert gas atmosphere, infrared radiation or microwave irradiation is needed.
Compared with prior art, the device have the advantages that:
1) present invention can meet a variety of plurality of fibers tow preimpregnation throwing simultaneously, be suitable for a variety of high-performance thermosetting resins And its mixture, preparing 3D printing silk material in advance by the method for fractional steps, the resin content of tow is made in throwing link independent control, Resin distribution is controllable.
2) raw material of the present invention directly uses continuous dry fibers tow, is fitted by presoaking thermosetting resin prepolymer system For the continuous lod thermosetting resin base composite material silk material of 3D printing, thermosetting resin and continuous fiber are combined The advantages of beam, compensates for the deficiency of chopped strand and thermoplastic resin, and the properties of shaped component are substantially improved;It is prior It is that the silk material is suitable for the 3D printing molding based on Layered manufacturing principle, is different from the molding mode of conventional composite materials, passes through The extensive utilization of 3D printing technique at present greatly can popularize and expand the application field of composite element.
3) continuous lod thermosetting resin based composites are effectively applied to 3D printing technique field by the present invention, Common 3D printing thermoplasticity silk material is replaced using the continuous fiber tow of high intensity and the thermosetting resin of superior performance, Complicated composite material process planning has directly been simplified to the short-cut method that everybody can use by 3D printing technique, and And solve the defects of common 3D printing formed parts intensity is low, and deformation is big, and size is unstable, thermo-labile, not corrosion-resistant, make it It disclosure satisfy that engineering field requirement, there is great economic value and development potentiality.
Specific implementation mode
The present invention is described further with reference to embodiments.
A kind of continuous lod thermosetting resin based composites 3D printing technique, includes the following steps:
Step 1 is chosen under room temperature as the thermosetting resin prepolymer of glassy state, high-temperature curing agent, light-cured resin pre-polymerization Object and photoinitiator are heated to the viscous stream temperature of thermosetting resin prepolymer or more, hot setting as preimpregnation raw material Agent starts to cause the critical-temperature of heat cure reaction hereinafter, two kinds of resin prepolymers are in strong viscous of viscosity lazy flow at this time Fluidised form waits for high-temperature curing agent, photoinitiator after mixing, directly using continuous dry fibers tow, presoaking this resin prepolymer Objects system, by cooling temperature to the glass transition temperature of thermosetting resin prepolymer hereinafter, the resin prepolymer object after dipping Glassy state restores again in system, and the curing agent uncured continuous lod thermosetting property suitable for 3D printing has been added to be made Polymer matrix composites silk material;
Step 2, using continuous lod thermosetting resin base composite material silk material made from step 1, convey its into Enter into 3D printing head, again more than the viscous stream temperature of heating temperature to thermosetting resin prepolymer, high-temperature curing agent starts Cause the critical-temperature of heat cure reaction hereinafter, the silk material of melting passes through print head and is attached to the filament on print platform Beam is pulled out from printing nozzle, tow ventilating and cooling immediately after pulling out, to be attached on print platform rapidly Solidification sizing, while being irradiated again by being servo-actuated ultraviolet source, excitation photoinitiator causes photocuring and polymerize cross-linking reaction, completes pre- Solidification;The cycle above process is successively printed according to model needs, to which fiber reinforced thermosetting resin based composites 3D be made Print preformed member;
Preformed member prepared by step 2 is placed under the temperature environment that can cause heat cure reaction by step 3, excitation High-temperature curing agent causes heat cure polymerization crosslinking and reacts thorough curing molding, the fiber reinforcement heat of final obtained excellent combination property Thermosetting resin based composites 3D printing shaped component.
In the step one, the glass transition temperature of the thermosetting resin prepolymer of selection is higher than 30 DEG C, solid less than high temperature Agent starts to cause the critical-temperature of heat cure reaction, is in glassy state under room temperature, in strong viscous of viscosity lazy flow after heating Fluidised form;Attachment type approval requirements of the light-cured resin prepolymer of selection according to step 3, precuring require and final Performance requirement after solidification adds, and between 0%-50%, two kinds of resin prepolymers draw mass fraction with high-temperature curing agent, light The preimpregnation temperature of the mixing temperature and dry fibers tow of sending out agent is in the temperature range, it is ensured that in viscosity lazy flow Under strong heating condition, resin prepolymer is uniformly mixed with curing agent, and the preimpregnation of dry fibers tow is uniform, is passed through after tow dipping is complete Supercooling, temperature drops to the glass transition temperature of thermosetting resin prepolymer hereinafter, resin prepolymer objects system restores glassy state again, protects It is not sticky each other between tow after card gets up the tow winding after preimpregnation, there is some strength, hardness, toughness, and this mistake Any curing reaction does not occur for journey.
The dry fibers tow chosen in the step one be one kind in carbon fiber, glass fibre, Kafra fiber or It is a variety of, one or more.
Tow need to be previously threaded through print head in the step two, then heat printhead temperature to thermosetting resin pre-polymerization More than the viscous stream temperature of object, high-temperature curing agent starts to cause the critical-temperature of heat cure reaction hereinafter, the tree impregnated in tow Fat prepolymer system becomes viscous state again, after being drawn through nozzle, touches printing plane, using cooled and solidified and Ultraviolet lighting precuring provides tractive force, adhesive force needed for print procedure and maintains the shaping force of component form.
The temperature of temperature environment causes the critical-temperature of heat cure reaction higher than high-temperature curing agent in the step three, high Warm curing agent causes the reaction of heat cure polymerization crosslinking by the thorough curing molding of preformed member, uncured in preformed member at this time Resin while carrying out polymerization crosslinking reaction also because becoming the strong viscous state of viscosity lazy flow in hot environment, but After the ultraviolet light irradiation precuring described in step 2, its mobility has been fettered, it is ensured that preforming in this solidification process It is not in that deformation or resin are lost in that component, which remains form completely, in addition to heating, can be arranged as required to high pressure, inertia The additional environment attribute such as gas atmosphere, infrared radiation or microwave irradiation, reinforced resin flowing, filling pore improve solidification effect, To after depth polymerization crosslinking reacts curing molding, finally obtain the fiber reinforced thermosetting resin base of excellent combination property Composite material 3D printing shaped component.

Claims (4)

1. a kind of continuous lod thermosetting resin based composites 3D printing technique, which is characterized in that include the following steps:
Step 1, choose under room temperature for the thermosetting resin prepolymer of glassy state, high-temperature curing agent, light-cured resin prepolymer and Photoinitiator is heated to the viscous stream temperature of thermosetting resin prepolymer or more, high-temperature curing agent is opened as preimpregnation raw material Begin to cause the critical-temperature of heat cure reaction hereinafter, after mixing, directly use continuous dry fibers tow, it is pre- to presoak this resin Polymeric systems, after dipping by cooling temperature to the glass transition temperature of thermosetting resin prepolymer hereinafter, be made added it is solid The agent uncured continuous lod thermosetting resin base composite material silk material suitable for 3D printing;
Step 2 conveys it and enters using continuous lod thermosetting resin base composite material silk material made from step 1 In 3D printing head, again more than the viscous stream temperature of heating temperature to thermosetting resin prepolymer, high-temperature curing agent starts to cause The critical-temperature of heat cure reaction hereinafter, the silk material of melting passes through and print head and is attached to the fibre bundle on print platform, from Printing nozzle pulls out, and tow ventilating and cooling immediately after pulling out solidifies to be attached to rapidly on print platform Sizing, while being irradiated by being servo-actuated ultraviolet source, complete precuring;The cycle above process successively prints, and increases to which fiber be made Heat-flash thermosetting resin based composites 3D printing preformed member;
Preformed member prepared by step 2 is placed under the temperature environment that can cause heat cure reaction by step 3, excites high temperature Curing agent causes heat cure polymerization crosslinking and reacts thorough curing molding, the fiber reinforcement thermosetting of final obtained excellent combination property Polymer matrix composites 3D printing shaped component.
2. a kind of continuous lod thermosetting resin based composites 3D printing technique according to claim 1, special Sign is:In the step one, the glass transition temperature of the thermosetting resin prepolymer of selection is higher than 30 DEG C, is less than hot setting Agent starts to cause the critical-temperature of heat cure reaction, is in glassy state under room temperature, in the viscosity flow that viscosity lazy flow is strong after heating State;The light-cured resin prepolymer mass fraction of selection is between 0%-50%, two kinds of resin prepolymers and high-temperature curing agent, light The mixing temperature of initiator and the preimpregnation temperature of dry fibers tow are in the temperature range.
3. a kind of continuous lod thermosetting resin based composites 3D printing technique according to claim 1, special Sign is:The dry fibers tow chosen in the step one is one kind or more in carbon fiber, glass fibre, Kafra fiber Kind, one or more.
4. a kind of continuous lod thermosetting resin based composites 3D printing technique according to claim 1, special Sign is:The temperature of temperature environment causes the critical-temperature of heat cure reaction, root higher than high-temperature curing agent in the step three Environment attribute is added according to setting high pressure, inert gas atmosphere, infrared radiation or microwave irradiation is needed.
CN201810130086.8A 2018-02-08 2018-02-08 3D printing process for continuous fiber reinforced thermosetting resin matrix composite material Active CN108381908B (en)

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Cited By (13)

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CN110355995A (en) * 2019-08-19 2019-10-22 航天特种材料及工艺技术研究所 It is a kind of that 3D printing forming method and the thus object construction that forms and application are carried out using continuous fiber
CN110667114A (en) * 2019-10-17 2020-01-10 吉林大学 Integrated printing device and printing method for continuous fiber embedded material
CN111117103A (en) * 2019-12-22 2020-05-08 同济大学 Reinforced wire rod for fused deposition molding and preparation method thereof
CN111607217A (en) * 2020-07-07 2020-09-01 四川大学 3D printing continuous fiber amidourea polymer composite material and preparation method thereof
WO2020211656A1 (en) * 2019-04-12 2020-10-22 珠海赛纳三维科技有限公司 Three-dimensional object molding method and molding device
CN112341297A (en) * 2020-11-09 2021-02-09 北京航空航天大学 Safe and efficient forming method of energetic explosive column
CN113501658A (en) * 2021-08-02 2021-10-15 湖北嘉辐达节能科技股份有限公司 Glass fiber composite material suitable for 3D printing and printing method
CN113518870A (en) * 2019-02-27 2021-10-19 法雷奥摩擦材料公司 Method for the additive manufacturing of a friction lining
CN114478947A (en) * 2021-12-23 2022-05-13 山东华夏神舟新材料有限公司 Novel photocuring 3D printing resin material and preparation method thereof
CN114474711A (en) * 2022-01-07 2022-05-13 上海大学 3D printing method and device for thermosetting material or photosensitive material
US11331854B2 (en) * 2018-03-26 2022-05-17 Arevo, Inc. System and method for dispensing composite filaments for additive manufacturing
CN115781536A (en) * 2022-12-13 2023-03-14 昆明理工大学 Microwave uniformly-cured retired carbon fiber reinforced resin sheet grinding wheel and preparation method thereof
CN117429598A (en) * 2023-11-03 2024-01-23 中国飞机强度研究所 Special-shaped reinforced rigidity-variable composite material structure and forming method thereof

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US11331854B2 (en) * 2018-03-26 2022-05-17 Arevo, Inc. System and method for dispensing composite filaments for additive manufacturing
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CN110667114A (en) * 2019-10-17 2020-01-10 吉林大学 Integrated printing device and printing method for continuous fiber embedded material
CN111117103A (en) * 2019-12-22 2020-05-08 同济大学 Reinforced wire rod for fused deposition molding and preparation method thereof
CN111117103B (en) * 2019-12-22 2021-12-31 同济大学 Reinforced wire rod for fused deposition molding and preparation method thereof
CN111607217B (en) * 2020-07-07 2021-06-25 四川大学 3D printing continuous fiber amidourea polymer composite material and preparation method thereof
CN111607217A (en) * 2020-07-07 2020-09-01 四川大学 3D printing continuous fiber amidourea polymer composite material and preparation method thereof
CN112341297A (en) * 2020-11-09 2021-02-09 北京航空航天大学 Safe and efficient forming method of energetic explosive column
CN113501658A (en) * 2021-08-02 2021-10-15 湖北嘉辐达节能科技股份有限公司 Glass fiber composite material suitable for 3D printing and printing method
CN114478947A (en) * 2021-12-23 2022-05-13 山东华夏神舟新材料有限公司 Novel photocuring 3D printing resin material and preparation method thereof
CN114478947B (en) * 2021-12-23 2023-12-08 山东华夏神舟新材料有限公司 Novel photo-curing 3D printing resin material and preparation method thereof
CN114474711A (en) * 2022-01-07 2022-05-13 上海大学 3D printing method and device for thermosetting material or photosensitive material
CN115781536A (en) * 2022-12-13 2023-03-14 昆明理工大学 Microwave uniformly-cured retired carbon fiber reinforced resin sheet grinding wheel and preparation method thereof
CN115781536B (en) * 2022-12-13 2024-04-16 昆明理工大学 Retired carbon fiber reinforced resin sheet grinding wheel uniformly solidified by microwaves and preparation method
CN117429598A (en) * 2023-11-03 2024-01-23 中国飞机强度研究所 Special-shaped reinforced rigidity-variable composite material structure and forming method thereof

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