CN108380399B - mineral flotation device for test - Google Patents
mineral flotation device for test Download PDFInfo
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- CN108380399B CN108380399B CN201810361969.XA CN201810361969A CN108380399B CN 108380399 B CN108380399 B CN 108380399B CN 201810361969 A CN201810361969 A CN 201810361969A CN 108380399 B CN108380399 B CN 108380399B
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- flotation
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- impeller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/14—Flotation machines
- B03D1/16—Flotation machines with impellers; Subaeration machines
- B03D1/22—Flotation machines with impellers; Subaeration machines with external blowers
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Abstract
The invention discloses a mineral flotation device for experiments, which comprises: the device comprises a base (10), a flotation motor (11) is installed in the base (10), and a rotating shaft of the flotation motor (11) extends out of the table top of the base (10); the flotation tank (20) is detachably mounted on the base (10), an impeller (21) is rotatably mounted at the bottom of the flotation tank (20), a rotating shaft of the flotation motor (11) is detachably connected with a rotating shaft of the impeller (21), and the flotation motor (11) is used for driving the impeller (21) to rotate; the air pipe (30) extends to the bottom of the flotation tank (20) and is used for introducing air flow into the flotation tank (20). The mineral flotation device for the test has the advantages of simple structure, convenience in use and low equipment cost.
Description
Technical Field
the invention relates to the technical field of mineral flotation equipment, in particular to a mineral flotation device for a test.
Background
Mineral separation is the most important link in the production of whole mineral products and is a key department in a mineral enterprise. Generally, large-scale mining enterprises are resource enterprises for comprehensive mining, selecting and smelting. The process of physically or chemically separating useful minerals from unwanted minerals (usually called gangue) or unwanted minerals in a mineral feedstock, or separating a plurality of useful minerals, is called beneficiation.
The flotation method, which is an important beneficiation method, is a method of sorting minerals according to differences in floatability among the minerals depending on differences in physicochemical properties of the surfaces of the mineral particles, and sorting is performed by utilizing differences in wettability (hydrophobicity or hydrophilicity) of the surfaces of various mineral raw material particles to water. Generally referred to as froth flotation. Natural hydrophobic minerals are few, and a collecting agent is usually added into ore pulp to enhance the hydrophobicity of the minerals to be floated; various regulators are added to improve the selectivity; adding foaming agent and aerating to generate bubbles, attaching hydrophobic mineral particles to the bubbles, floating and separating.
The most basic behavior in the flotation process is mineralization of the flotation bubbles, i.e. attachment of minerals, drugs and bubbles. The main function of the flotation machine is to fill or suck air into ore pulp to form a large amount of fine and uniform bubbles, and the flotation process of attaching ore, medicine and bubbles is completed.
The existing flotation device for the test is usually to hang a flotation tank on a flotation machine, a stirring shaft on the flotation machine extends into the flotation tank from the upper part of the flotation tank to stir ore pulp in the flotation tank, the stirring shaft adopts a hollow shaft, air is introduced into the ore pulp from the stirring shaft, and concentrate floated from the upper part of the flotation tank is scraped out through a rotary scraping device, so that the flotation separation of minerals is realized. The flotation device with the structure mainly has the following defects: 1. when the flotation tank is used, the flotation tank needs to be hung on a flotation machine, the stirring shaft extends into the flotation tank from the upper part of the flotation tank, and the two surfaces of the rear part and the upper part of the flotation tank are blocked during flotation, so that the materials in the flotation tank are inconvenient to observe; 2. the stirring shaft extends into the flotation tank from the upper part of the flotation tank to cause larger shielding of an upper opening of the flotation tank, so that charging is inconvenient in the flotation process; 3. when the device is used, flotation tanks matched with the flotation machine and the specification of a stirring shaft of the flotation machine need to be selected, the same flotation machine cannot be hung with flotation tanks of different specifications, and the device is not high in flexibility and inconvenient to use; 4. the existing flotation machine for the test is complex in structure, heavy and high in cost, and a flotation device for the test is required to be simple as much as possible, and the cost cannot be too high; 5. the bottom to the flotation cell is stretched into from the top of flotation cell to current flotation device's pivot, and the length of (mixing) shaft is longer, can't carry out high-speed stirring (the moment of torsion is great, takes place to rock easily) to influence flotation device's flotation effect and flotation efficiency.
Therefore, develop a simple structure, convenient to use, use flexibility good, with low costs, flotation efficiency is high flotation device to the experimental demand of mineral flotation has important realistic meaning.
Disclosure of Invention
The invention mainly aims to provide a mineral flotation device for a test, which at least solves the problems of complex structure, inconvenience in use and high cost of the flotation device in the prior art.
In order to achieve the above object, the present invention provides a mineral flotation device for testing, comprising: the flotation device comprises a base, a flotation motor, a floating mechanism and a control system, wherein the base is internally provided with the flotation motor, and a rotating shaft of the flotation motor extends out of the table top of the base; the flotation tank is detachably arranged on the base, an impeller is rotatably arranged at the bottom of the flotation tank, a rotating shaft of a flotation motor is detachably connected with a rotating shaft of the impeller, and the flotation motor is used for driving the impeller to rotate; and the air pipe extends to the lower part of the impeller and is used for introducing air flow into the flotation tank.
Further, the mineral flotation device also comprises: the separation cylinder is arranged at the periphery of the impeller in a surrounding mode, the height of the upper edge of the separation cylinder is lower than that of the upper edge of the flotation tank, a gap for ore pulp to pass through is reserved between the separation cylinder and the inner wall of the flotation tank, and a backflow grid is arranged at the lower portion of the separation cylinder.
Further, the vent pipe extends to the lower part of the impeller.
Further, the mineral flotation device also comprises: the guide groove is arranged on the outer side of the top of the flotation tank in a surrounding mode and used for collecting concentrate overflowing from the top of the flotation tank, and a discharge port is formed in the bottom of the guide groove.
Further, the guide groove is obliquely arranged, and the height of the guide groove close to the discharge port is lower than that of the rest part of the guide groove.
Further, the vent pipe penetrates through the side wall of the flotation tank and extends out of the flotation tank, and the height of one end, extending out of the flotation tank, of the vent pipe is higher than the upper edge of the flotation tank.
Furthermore, a regulating valve is arranged on the part of the vent pipe higher than the upper edge of the flotation tank.
Furthermore, the mineral flotation device also comprises a heating device and a temperature sensor, and the heating device and the temperature sensor are both arranged in the flotation tank.
Furthermore, both sides of the lower part of the flotation tank are respectively provided with a middling inlet and a tailing outlet.
When the mineral flotation device for the test is used, the flotation tank is placed on the base, the rotating shaft of the impeller is connected with the rotating shaft of the flotation motor, the flotation motor is started to stir, and airflow is introduced into ore pulp through the vent pipe, so that the flotation operation can be performed. When the mineral flotation device is used, the back surface and the top surface of the flotation tank cannot be shielded, so that the observation of materials in the flotation tank is facilitated, and the charging is facilitated; the same base can be matched with flotation tanks with different specifications, so that the use mode is more flexible; because the impeller is directly installed at the bottom of the flotation tank, the length of the rotating shaft of the impeller is very short, the impeller is not easy to shake when rotating, and the impeller can be matched with a high-rotation-speed flotation motor, so that the flotation effect and the flotation efficiency are improved. The mineral flotation device solves the problems that the existing mineral flotation device for the test is complex in structure, inconvenient to use, high in equipment cost and low in flotation efficiency.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of the experimental mineral flotation unit of the present invention.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
Figure 3 is a schematic diagram of the flotation cell and the various components of the flotation cell in the experimental mineral flotation unit of the present invention.
figure 4 is a schematic illustration of the construction of the baffle plate and return grid of the experimental mineral flotation unit of the present invention.
Figure 5 is a schematic diagram of the base structure of the experimental mineral flotation unit of the present invention.
Wherein the figures include the following reference numerals:
10. A base; 11. a flotation motor; 20. a flotation cell; 21. an impeller; 22. a guide groove; 23. an outlet port; 24. a middling inlet; 25. a tailing discharge port; 27. a foam-forming zone; 28. a reflux stirring zone; 30. a breather pipe; 40. a barrier cylinder; 41. a reflux grille; 50. adjusting a valve; 60. a heating device; 70. a temperature sensor.
Detailed Description
in order to facilitate an understanding of the invention, the invention will be described more fully and in detail below with reference to the accompanying drawings and preferred embodiments, but the scope of the invention is not limited to the specific embodiments below.
Unless otherwise defined, all terms of art used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The use of the words "a" or "an" and the like in the description and claims of the present patent application do not denote a limitation of quantity, but rather denote the presence of at least one. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships are changed accordingly.
As shown in fig. 1 to 5, a mineral flotation apparatus for experiments according to an embodiment of the present invention includes a base 10 and a flotation cell 20. Wherein, a flotation motor 11 is arranged in the base 10, and a rotating shaft of the flotation motor 11 extends out of the table-board of the base 10; the flotation tank 20 is detachably arranged on the base 10, an impeller 21 is rotatably arranged at the bottom of the flotation tank 20, a rotating shaft of a flotation motor 11 is detachably connected with a rotating shaft of the impeller 21, and the flotation motor 11 is used for driving the impeller 21 to rotate; the flotation tank 20 is further provided with a vent pipe 30, the vent pipe 30 extends to the bottom of the flotation tank 20, and the vent pipe 30 is connected with external air supply equipment and used for introducing air flow into the flotation tank 20.
Use above-mentioned technical scheme's experimental mineral flotation device, with flotation cell 20 demountable installation on base 10, installation flotation motor 11 in base 10, rotate installation impeller 21 in the bottom of flotation cell 20, and can dismantle the pivot of impeller 21 and the pivot of flotation motor 11 and be connected, drive impeller 21 through flotation motor 11 and rotate, during the use, place flotation cell 20 on base 10, make the pivot of impeller 21 be connected with the pivot of flotation motor 11, open flotation motor 11 and stir, and utilize breather pipe 30 to let in the air current to the ore pulp, can carry out the flotation operation. When the mineral flotation device is used, the back surface and the top surface of the flotation tank 20 are not shielded, so that the observation of materials in the flotation tank 20 is facilitated, and the charging is facilitated; moreover, the same base 10 can be matched with flotation tanks 20 with different specifications, so that the use mode is more flexible; because the impeller 21 is directly arranged at the bottom of the flotation tank 20, the rotating shaft of the impeller 21 is short in length, and the impeller is not easy to shake during rotation and can be matched with the high-rotation-speed flotation motor 11, so that the flotation effect and the flotation efficiency are improved. The mineral flotation device has the advantages of simple structure, convenience in use, low equipment cost and high flotation efficiency, and is very suitable for carrying out flotation on various minerals in a laboratory.
Specifically, in the mineral flotation device, the existing detachable connection mode can be adopted between the rotating shaft of the impeller 21 and the rotating shaft of the flotation motor 11, for example, a regular polygonal connecting part can be arranged at the upper end of the rotating shaft of the flotation motor 11, a socket joint with an inner wall being a regular polygon is arranged at the lower end of the rotating shaft of the impeller 21, and detachable connection of the two rotating shafts is realized through matching between the connecting part and the socket joint.
In order to make the slurry in the flotation tank 20 form a backflow to further improve the flotation effect and the flotation efficiency, in the embodiment, the mineral flotation device further comprises a blocking cylinder 40, the blocking cylinder 40 is arranged around the periphery of the impeller 21, the lower end of the blocking cylinder 40 is connected with the inner side of the bottom of the flotation tank 20, the height of the upper edge of the blocking cylinder 40 is lower than that of the upper edge of the flotation tank 20, a gap for the slurry to pass through is reserved between the blocking cylinder 40 and the inner wall of the flotation tank 20, and a backflow grid 41 is arranged at the lower part of the blocking cylinder 40. So set up, form the foam formation district 27 between the last edge of separation section of thick bamboo 40 and the last edge of flotation cell 20, be backward flow stirring district 28 below the last edge of separation section of thick bamboo 40, during the use, flotation motor 11 drives impeller 21 and rotates, promote the upward movement of ore pulp in the separation section of thick bamboo 40, produce the negative pressure below impeller 21, the ascending ore pulp flows downwards through the clearance between the inner wall of separation section of thick bamboo 40 and flotation cell 20 after overflowing the last edge of separation section of thick bamboo 40, the ore pulp of clearance lower part is inhaled in the separation section of thick bamboo 40 through backflow grid 41 under the effect of negative pressure, form the backward flow, so continuous operation, the concentrate of flotating constantly gets into the foam formation district, form the backward flow of ore pulp through the structure of foretell separation section of thick bamboo 40 and backflow grid 41, flotation effect and flotation efficiency are greatly improved.
In order to further increase the flotation effect, see fig. 1, 2 and 3, in this embodiment the aeration pipe 30 extends below the impeller 21. The mineral flotation process mainly includes dispersing minerals to be floated in water, adding a collecting agent to enhance the hydrophobicity of the minerals, and then introducing airflow to generate bubbles to attach hydrophobic mineral particles to the bubbles for floating separation, so that the diameter of the bubbles is reduced, the specific surface area of the bubbles is increased, and the flotation effect and the flotation efficiency are improved. The vent pipe 30 extends to the lower part of the impeller 21, the air bubbles are broken into a large number of micro air bubbles under the combined action of the impeller 21 and the blocking cylinder 40, and the hydrophobic minerals are attached to the micro air bubbles and rise to the foam forming area 27 along with the micro air bubbles. The air bubbles are broken into a plurality of micro air bubbles, so that the flotation effect and the flotation efficiency of the flotation device are effectively improved.
For the collection of the flotated concentrate, see fig. 1 and 3, the mineral flotation device in this embodiment also comprises a channel 22 for collecting the concentrate that overflows the top of the flotation cell 20, which channel 22 is arranged around the outside of the top of the flotation cell 20, and in which channel 22 a discharge opening 23 is arranged at the bottom of the channel 22. During flotation, the minerals obtained by flotation float in the froth forming zone 27 and gradually overflow from the top of the flotation cell 20 and fall into the guide channel 22, and a collecting device is connected to the discharge port 23 to collect the concentrate.
Further, the guide groove 22 is disposed obliquely, and the height of the guide groove 22 near the discharge port 23 is lower than the height of the rest of the guide groove 22. In this way, concentrate that overflows from the top of the flotation cell 20 in all directions is collected centrally at the discharge outlet 23, which facilitates the collection of the concentrate.
Referring to fig. 1 and 3, in the present embodiment, the vent pipe 30 protrudes outside the flotation tank 20 through the side wall of the flotation tank 20, and the height of the end of the vent pipe 30 protruding outside the flotation tank 20 is higher than the upper edge of the flotation tank 20. Because ore pulp is required to be filled in the ore floatation device firstly when the ore floatation device is used, and then airflow is introduced, by adopting the arrangement, more ore pulp is contained in the floatation tank 20, and the vent pipe 30 is not blocked.
Further, a regulating valve 50 is installed at a portion of the vent pipe 30 higher than the upper edge of the flotation tank 20, for opening and closing the vent pipe, or regulating the flow rate of the vent pipe. The regulating valve 50 is arranged at the part of the vent pipe 30 higher than the upper edge of the flotation tank 20, so that the pulp can be prevented from contacting with the regulating valve 50 to cause corrosion or blockage of the regulating valve 50.
In order to facilitate regulation and control of the temperature of the slurry during the flotation process, the mineral flotation apparatus in this embodiment further comprises a heating device 60 and a temperature sensor 70, both the heating device 60 and the temperature sensor 70 being mounted in the flotation cell 20. The temperature sensor 70 can conveniently detect the temperature of the ore pulp, and the heating device 60 can conveniently adjust the temperature of the ore pulp.
Referring to fig. 1 and 3, in the present embodiment, a middling inlet 24 and a tailing outlet 25 are provided at both sides of the lower portion of the flotation tank 20, respectively. When a plurality of mineral flotation devices are used in series, the tailing discharge port 25 of one mineral flotation device is communicated with the middling inlet port 24 of the other mineral flotation device through a pipeline.
In a specific application, the mineral flotation device further comprises a controller (not shown in the figure), the controller is mounted on the base 10, the flotation motor 11, the heating device 60 and the temperature sensor 70 are all connected with the controller, and the start-stop and rotation speed of the flotation motor 11 and the start-stop and heating power of the heating device 60 are adjusted through the controller.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. An experimental mineral flotation device, characterized in that, the mineral flotation device includes:
The device comprises a base (10), a flotation motor (11) is installed in the base (10), and a rotating shaft of the flotation motor (11) extends out of the table top of the base (10);
The flotation tank (20) is detachably mounted on the base (10), an impeller (21) is rotatably mounted at the bottom of the flotation tank (20), a rotating shaft of the flotation motor (11) is detachably connected with a rotating shaft of the impeller (21), and the flotation motor (11) is used for driving the impeller (21) to rotate;
the air pipe (30) extends to the bottom of the flotation tank (20) and is used for introducing air flow into the flotation tank (20);
The mineral flotation device further comprises:
The separation cylinder (40) is arranged on the periphery of the impeller (21) in a surrounding mode, the height of the upper edge of the separation cylinder (40) is lower than that of the upper edge of the flotation tank (20), a gap for ore pulp to pass through is reserved between the separation cylinder (40) and the inner wall of the flotation tank (20), and a backflow grid (41) is arranged on the lower portion of the separation cylinder (40);
The vent pipe (30) extends to the lower part of the impeller (21);
The mineral flotation device further comprises:
The guide groove (22) is arranged at the outer side of the top of the flotation tank (20) in a surrounding mode, the guide groove (22) is used for collecting concentrate overflowing from the top of the flotation tank (20), and a discharge opening (23) is formed in the bottom of the guide groove (22).
2. experimental mineral flotation device according to claim 1, characterized in that the guide channel (22) is arranged obliquely, the height of the guide channel (22) near the discharge opening (23) being lower than the height of the rest of the guide channel (22).
3. Experimental mineral flotation device according to claim 1, characterized in that the vent pipe (30) protrudes outside the flotation tank (20) through the side wall of the flotation tank (20), the end of the vent pipe (30) protruding outside the flotation tank (20) having a higher height than the upper edge of the flotation tank (20).
4. a test mineral flotation device according to claim 3, characterized in that the part of the vent pipe (30) above the upper edge of the flotation tank (20) is provided with a regulating valve (50).
5. Experimental mineral flotation device according to claim 1, characterized in that it further comprises a heating device (60) and a temperature sensor (70), both the heating device (60) and the temperature sensor (70) being installed in the flotation cell (20).
6. Mineral flotation device according to any of the claims 1-5, characterized in that the flotation cell (20) is provided with a middling inlet (24) and a tailings outlet (25) on both sides of its lower part, respectively.
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CN108380399B true CN108380399B (en) | 2019-12-13 |
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RU2728024C1 (en) * | 2019-11-29 | 2020-07-28 | Закрытое акционерное общество "Технологический институт горно-обогатительного машиностроения" (ЗАО "ТИГОМ") | Laboratory flotation machine |
CN111207988B (en) * | 2020-02-18 | 2021-08-27 | 中南大学 | Ore pulp monitoring devices based on microfluid |
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