CN108378415A - The paper tape groove filtering pole shaping machine synchronous with tow - Google Patents
The paper tape groove filtering pole shaping machine synchronous with tow Download PDFInfo
- Publication number
- CN108378415A CN108378415A CN201810092327.4A CN201810092327A CN108378415A CN 108378415 A CN108378415 A CN 108378415A CN 201810092327 A CN201810092327 A CN 201810092327A CN 108378415 A CN108378415 A CN 108378415A
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- China
- Prior art keywords
- paper tape
- tow
- groove
- servo motor
- shaping machine
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
Abstract
The invention discloses a kind of groove filtering pole shaping machines that paper tape is synchronous with tow, have tow transport mechanism, paper tape groove embossing and transmission device, filter-stick forming device, electric synchronization control system.Electric synchronization control system can incude tow transmission speed and paper tape groove embossing and transmission speed, the servo motor A of paper tape conveying mechanism can slightly be slowed down or slightly accelerate the servo motor B of tow transport mechanism, so that the length and the length of tow of paper tape transmission still maintain consistent, i.e. paper tape transmission speed and tow transmission speed stringent synchronization.The present invention is by humidifying and heating simultaneously corresponding modulation process parameter so that the tooth form of the furrowfilter rod of groove production is stablized, and product quality and qualification rate rise.
Description
Technical field
The present invention relates to the former of cigarette furrowfilter rod and its attachmentes.
Background technology
Tobacco development in science and technology is maked rapid progress, and tobacco machine develops to efficiency, high stability, possesses the equipment of advanced technology
The product of high technology content can be produced.With the development of tobacco machine, filter stick formation production technology is continuously improved, by single general
Logical vinegar fibre filter stick is promoted to the extraordinary filter stick such as furrowfilter rod, multi-element composite filter stick, with tar-reducing harm-reducing, various informative extraordinary filter
Mouth is increasingly favored by people.
Furrowfilter rod generates advance, the design reason of equipment as one of the important means of Chinese-style cigarette lowering harm and decreasing coking
It reads and the technical merit of operation, the repair of groove equipment will be as a scale of the technical merit for weighing professional filter stick enterprise.
Currently, China's tobacco enterprise can be on a large scale manufacture groove filter stick production equipment, one be to rely on it is external into
Mouthful, second is that mechanical synchronization means are continued to use in domestic middle low speed machine transformation, domestic middle low speed machine technological transformation, it is low that there are process velocities,
The problems such as noise is big, there are phase stability technical merit and efficiency are low for the synchronously driven middle low speed reforming equipment of electrical servo
Under, the development of groove filter tipped cigarette is constrained to a certain extent.
Furrowfilter rod forming principle：It by the abundant shredding of opener and the tow of plasticizer will be applied with introduces molding machine
Fiber capture device is collapsed and is drawn to opium pipe；The paper tape embossed will be needed to introduce the sizing of groove Embosser, pass through groove Embosser
Dancing roll, horizontally enter into the dandy roll of two pairings, drawn after squeezing out concave convex groove lines, be sent into the opium pipe of molding machine,
Under the pulling force and the expanding force of tow of molding machine strap, the frictional force collective effect of forming paper, into the opium pipe packet of molding machine
Forming is wrapped up in, the cutter head for being sent into molding machine is cut into furrowfilter rod product one by one, is then transferred out by the output drum of molding machine
Come.
The application documents that number of patent application is 02270352.7 disclose a kind of " groove filtering pole shaping machine ", for manufacturing
Cigarette long crimp groove mouth stick.The paper feed A and molding cigarette that paper groove 7, dancing roll 8 etc. form are led by obbbin frame 1, cylinder 3, air draught
Rifle 24 and rack form mouth rod forming machine, it is characterized in that a forming paper paper feed A is replicated as special in the other side of rack
An Embosser D is arranged in obbbin paper feed B, upper part, embosses two pairs of rollers 15,16 by a pair of of twill corrugation, paper groove is led in air draught
18, dancing roll 29,19 and the compositions such as paper groove 21, infrared switch 20 are led.The patent belongs to domestic traditional forming machine, molding speed
Spend relatively low, production efficiency is relatively low.
The application documents that number of patent application is 201110344565.8 disclose a kind of " forming machine for grooves of filter sticks ", by leading
Paper bowl leads the components such as paper motor, cardboard adjuster, fluted roller, fluted roller servo motor, protective cover, PLC controller, touch screen
Composition.When above-mentioned component and filter stick for cigarettes forming host match, it is separately connected with shaft encoder, is acquired by shaft encoder
Information is issued PLC controller by the location information of the cutter head axis of filter stick formation machine host, and PLC controller controls two respectively again
Fluted roller servo motor leads paper motor and the movement of filter stick formation host synchronization.The invention due to using electromechanical integration technology and
Servo control technique, the degree of automation is higher, and manufacturing cost is higher, fluted roller operating and host synchronization poor performance, groove and filter
Core phase drift, product manufacturing unstable quality influence subsequent production operation.
Invention content
Goal of the invention：
There is provided a kind of relatively low manufacturing cost, higher shaping speed, strict guarantee paper tape and tow synchronous walking furrowfilter rod at
Type machine.
Technical solution：
The paper tape provided by the invention groove filtering pole shaping machine synchronous with tow is used for manufacture groove filter stick, has tow transmission
Mechanism, paper tape groove embossing and transmission device, filter-stick forming device, electric synchronization control system.
Tow after shredding is lifted and is transmitted by tow transport mechanism, and paper tape groove embossing and transmission device draw paper tape
Into groove Embosser so that paper tape squeezes to form concavo-convex groove and send out, and filter stick formation is entered together with tow
Machine wraps up tow and forms furrowfilter rod.Electric synchronization control system can incude tow transmission speed and paper tape groove embossing and pass
Speed is sent, and is controlled so that the two speed of travel is essentially identical to enter molding machine.Tow transmission speed and paper tape groove emboss and
Transmission device is respectively adopted servo motor and independently drives, and provides the operating of signal control servomotor respectively by molding machine so that
The speed that tow and paper tape enter molding machine is essentially identical.
Using the servo drive system based on motion controller, mechanical structure program is write in realization in motion controller,
Virtual spindle machine structure is established, realizes that groove embosses high-precision multi-axis synchronized control.Pass through virtual line shaft default pair
The position control signal of servo amplifier is based on embedded motion control MCU by the speed closed loop inside servo-drive system, outside
Position closed loop realize groove pressure roller and molding machine cutter dynamic position synchronized tracking, can change phase at any time in equipment operation,
Phase deviation is reduced by phase compensation.
The paper tape groove embossing and transmission device, there is paper tape to humidify moulding and heat-shaping component.Pass through humidification
So that become soft after paper tape humidity, and it is easy to be moulding by the extruding of groove dandy roll, its yield strength is reduced, non-deformability is reduced
And extruding force, eliminate paper tape distortional stress.Make the moisture evaporation in moist and moulding paper tape by heating, and dry fixed
Type is unlikely to deform and is gone to wrap up tow in molding machine by traction.
After silk ribbon humidification, the pulling force between fiber can weaken, and since silk ribbon is drawn by tension, the length of silk ribbon can be caused to omit
There is extension.And the silk ribbon heated after can not to extend is shunk.This will cause paper tape embossing and transmitting by paper tape groove
Length is increased slightly after device processing, and it is more than the length of tow to cause the length of paper tape.I.e. the speed of travel of paper tape is more than tow
The speed of travel.
For this purpose, the servo motor A of paper tape conveying mechanism slightly can be slowed down or by the servo of tow transport mechanism electricity
Machine B slightly accelerates so that the length of paper tape transmission and the length of tow still maintain consistent, i.e., paper tape transmission speed is passed with tow
Send speed stringent synchronization.
To achieve the goals above, it can be provided with humidity inductive element on humidifying moulding component, detect paper tape humidity,
There are correspondences between the humidity of paper tape and the ability or stretching force of the resistance tension of paper tape.It is connected with and subtracts on servo motor A
Speedup regulating element is connected on fast regulating element or servo motor B.Humidity inductive element and electric synchronization control system it
Between be connected with moisture signal line, be connected with speed regulation between electric synchronization control system and servo motor A or servo motor B
Line.
When the humidity of paper tape increases, moisture signal is transmitted to electric synchronization by humidity inductive element by moisture signal line
Control system, electric synchronization control system carry out feedback regulation by speed regulation line, adjust and reduce the rotating speed or tune of servo motor A
Increase the rotating speed of servo motor B.Also, the data that the data of paper tape humidity are adjusted and reduced with servo motor A or servo motor B tune increases are formed
Mathematics correspondence（Acquisition is calculated by founding mathematical models or empirical equation obtains）So that the transmission of paper tape and tow
Speed accurately matches.
Machine runs explanation：
One, when machine is run, the linear velocity of paper tape, the linear velocity of tow are consistent with molding main-machine, and base speed is by being mounted on master
Encoder output pulse signal on machine determines.Relative sliding occurs in order to avoid linear velocity is inconsistent, two driving servos
Motor can be operated under different control modes, and velocity of rotation is adjusted respectively；
Two, humidification amount is synchronous with host linear velocity
Humidification amount can be adjusted when operation at any time, when linear velocity is less than lower limit, stops humidification.When humidification amount is excessively high, machine alarm needs
Reset suitable humidification amount.Maximum humidification amount is 100ml/m.
Three, machine is equipped with two pieces of heating plates and is used for paper tape Double-side Heating, and temperature is detectable adjustable；It can be at any time when operation
Temperature is adjusted, heating temperature control errors are in +/- 2 degree.
Four, the machine can be to the continuous indent of cellulose paper, can not also be continuous.Have on the paper tape that consecutive hours squeezes out and connects
Continuous trench segment has trench segment and clear band on the paper tape squeezed out when discontinuous.When production starts machine startup, production
The trench segment at filter stick both ends or the length of clear band be unsatisfactory for design requirement, or when in production process paper tape in dandy roll
Or opium pipe internal cause skids or is obstructed so that the length accumulated error of filter stick notch after molding both ends trench segment or clear band is more than
Setting value can be switched by the control of crawl fluted roller servo motor C, change the rotating speed of dandy roll, to change on paper tape
Embossing position, achieve the purpose that the embossing section and blank segment length that adjust filter stick notch both ends paper tape.
Advantageous effect：The invention has the advantages that：
1, the device of the invention can improve the speed of production of furrowfilter rod production equipment, by original 200 ms/min of domestic ditch
Groove forming machine becomes 300-400 ms/min of novel groove molding machine.The high yield of high efficiency and unit interval are brought at high speed
Energy.
2, after device using the present invention, make the tooth form of the furrowfilter rod of groove production steady by humidification and heating process
Fixed, product quality improves, and product qualification rate rises.
3, it further tackles key problems the key technology of domestic furrowfilter rod manufacture, develops the electricity based on high-energy-rate forming machines such as KDF3
Gas servo ditch slot shaping apptss improve rapidly the production capacity of furrowfilter rod production equipment with low cost, high efficiency, it has also become state's septal fossula
The break-through point of slot filter stick formation manufacturing technology research and development.
Be no longer dependent on import equipment and be better than import equipment, lower the filter rod apparatus investment of filter stick manufacturing enterprise at
This.
4, using PLC controls and modularized design, specification change only need to directly replace fluted roller, efficient and convenient.It is automatic right
Position adjusts the centering of fluted roller flute profile and embossing depth, improves repair regulated efficiency and accuracy.
5, it using servo control technology, improves fluted roller and follows precision, can change phase at any time in equipment operation, carry
The phase-adjusted reliability of filter stick notch, stabilized product quality in high production process.
Description of the drawings
A kind of cross-sectional view of present invention when Fig. 1；
Each parts are as follows in figure：1- cartons；2- servo motors A；3- control lines；4- electric synchronization control systems；5- humidity
Signal wire；6- humidity inductive elements；7- humidifiers；8- heating devices；9- tow release devices；Roll breakage between 10-；11- tankfuls
Roller；12- servo motor Bs；13- servo motors C；14- paper scrap remove devices；15- opium pipes；16- furrowfilter rods.
Specific implementation mode
The paper tape as shown in Figure 1 groove filtering pole shaping machine synchronous with tow is used for manufacture groove filter stick, and there is tow to pass
Send mechanism, paper tape groove embossing and transmission device, filter-stick forming device, electric synchronization control system, paper tape groove embossing and transmission
Paper tape is pulled into groove Embosser by device so that paper tape squeezes to form concavo-convex groove and send out, with tow one
It rises and enters filter-stick forming device package tow formation furrowfilter rod；Electric synchronization control system can incude tow transmission speed and paper
With groove embosses and transmission speed, and tow transmission is driven using servo motor B, and paper tape groove embossing and transmission device use servo
Motor A drivings, the operating that signal controls two servo motors are provided by molding machine so that tow and paper tape enter molding machine respectively
Speed it is essentially identical.
There is paper tape to humidify moulding and heat-shaping component for the paper tape groove embossing and transmission device.
It is provided with humidity inductive element on humidifying moulding component；Deceleration regulating element is connected on servo motor A, or
Speedup regulating element is connected in servo motor B；Humidity letter is connected between humidity inductive element and electric synchronization control system
Number line, is connected with speed regulation line between electric synchronization control system and servo motor A or servo motor B.
When in production process paper tape in dandy roll or opium pipe internal cause skid or be obstructed so that filter stick notch two after molding
When the length accumulated error of trench segment or clear band being held to be more than setting value, switched by the control of crawl fluted roller servo motor C,
Change the embossing position on paper tape.
Claims (7)
1. a kind of groove filtering pole shaping machine that paper tape is synchronous with tow is used for manufacture groove filter stick, there is tow transport mechanism, paper
With groove embosses and transmission device, filter-stick forming device, electric synchronization control system, it is characterised in that：Paper tape groove is embossed and is passed
Send device that paper tape is pulled into groove Embosser so that paper tape squeezes to form concavo-convex groove and send out, with tow
Enter filter-stick forming device package tow together and forms furrowfilter rod；Electric synchronization control system can incude tow transmission speed and
Paper tape groove embossing and transmission speed, tow transmission are driven using servo motor B, and paper tape groove embossing and transmission device are used and watched
Motor A drivings are taken, provide the operating that signal controls two servo motors respectively by molding machine so that tow and paper tape enter molding
The speed of machine is essentially identical.
2. the paper tape as described in claim 1 groove filtering pole shaping machine synchronous with tow, it is characterised in that：The paper tape ditch
Slot embosses and there is transmission device paper tape to humidify moulding and heat-shaping component.
3. the paper tape as claimed in claim 1 or 2 groove filtering pole shaping machine synchronous with tow, it is characterised in that：It is moulded in humidification
Humidity inductive element is provided on shape component；It is connected in deceleration regulating element or servo motor B and connects on servo motor A
There is speedup regulating element；Moisture signal line, electric synchronization control are connected between humidity inductive element and electric synchronization control system
Speed regulation line is connected between system processed and servo motor A or servo motor B.
4. the paper tape as described in claim 1 groove filtering pole shaping machine synchronous with tow, it is characterised in that：It can be at any time when operation
Adjust humidification amount.
5. the paper tape as described in claim 3 or 4 groove filtering pole shaping machine synchronous with tow, it is characterised in that：Paper tape humidity
Data and servo motor A adjust and reduce or data that servo motor B tune increases form mathematics correspondence.
6. the paper tape as claimed in claim 1 or 2 groove filtering pole shaping machine synchronous with tow, it is characterised in that：Machine is equipped with
Two pieces of heating plates are used for paper tape Double-side Heating.
7. paper tape as described in claim 3 or 5 groove filtering pole shaping machine synchronous with tow, it is characterised in that：When production is opened
When beginning machine startup, when the trench segment at filter stick both ends or the length of clear band of production are unsatisfactory for design requirement, or when production
Paper tape is in dandy roll in the process or opium pipe internal cause skids or is obstructed so that filter stick notch after molding both ends trench segment or blank
When the length accumulated error of section is more than setting value, is switched by the control of crawl fluted roller servo motor C, change the pressure on paper tape
Line position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810092327.4A CN108378415A (en) | 2018-01-31 | 2018-01-31 | The paper tape groove filtering pole shaping machine synchronous with tow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810092327.4A CN108378415A (en) | 2018-01-31 | 2018-01-31 | The paper tape groove filtering pole shaping machine synchronous with tow |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108378415A true CN108378415A (en) | 2018-08-10 |
Family
ID=63074681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810092327.4A Pending CN108378415A (en) | 2018-01-31 | 2018-01-31 | The paper tape groove filtering pole shaping machine synchronous with tow |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108378415A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113907416A (en) * | 2021-11-11 | 2022-01-11 | 南通烟滤嘴有限责任公司 | Preparation facilities of multiaxis multicore filter rod |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2588802Y (en) * | 2002-10-22 | 2003-12-03 | 蚌埠卷烟材料厂 | Groove filtering pole shaping machine |
| DE102004010618A1 (en) * | 2004-03-02 | 2005-09-29 | Hauni Maschinenbau Ag | Orientation of cellulose acetate tow fibers, to form fiber strands for use in cigarette filters, measures the moisture content to set the orienting strength according to the water content |
| WO2011069616A1 (en) * | 2009-12-11 | 2011-06-16 | Hauni Maschinenbau Ag | Temperature control of a forming device for a filter rod machine or tobacco rod machine |
| CN103222681A (en) * | 2012-01-30 | 2013-07-31 | 豪尼机械制造股份公司 | Device and method for processing a wrapping material |
| CN104540402A (en) * | 2012-08-06 | 2015-04-22 | 菲利普莫里斯生产公司 | Smoking article with mouth end cavity |
| CN204949500U (en) * | 2015-08-06 | 2016-01-13 | 许昌烟草机械有限责任公司 | Fine slot filter rod making device of vinegar |
-
2018
- 2018-01-31 CN CN201810092327.4A patent/CN108378415A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2588802Y (en) * | 2002-10-22 | 2003-12-03 | 蚌埠卷烟材料厂 | Groove filtering pole shaping machine |
| DE102004010618A1 (en) * | 2004-03-02 | 2005-09-29 | Hauni Maschinenbau Ag | Orientation of cellulose acetate tow fibers, to form fiber strands for use in cigarette filters, measures the moisture content to set the orienting strength according to the water content |
| WO2011069616A1 (en) * | 2009-12-11 | 2011-06-16 | Hauni Maschinenbau Ag | Temperature control of a forming device for a filter rod machine or tobacco rod machine |
| CN103222681A (en) * | 2012-01-30 | 2013-07-31 | 豪尼机械制造股份公司 | Device and method for processing a wrapping material |
| CN104540402A (en) * | 2012-08-06 | 2015-04-22 | 菲利普莫里斯生产公司 | Smoking article with mouth end cavity |
| CN204949500U (en) * | 2015-08-06 | 2016-01-13 | 许昌烟草机械有限责任公司 | Fine slot filter rod making device of vinegar |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113907416A (en) * | 2021-11-11 | 2022-01-11 | 南通烟滤嘴有限责任公司 | Preparation facilities of multiaxis multicore filter rod |
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