CN108378192A - A kind of broken system and method for soybean protein isolate solution - Google Patents
A kind of broken system and method for soybean protein isolate solution Download PDFInfo
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- CN108378192A CN108378192A CN201810235478.0A CN201810235478A CN108378192A CN 108378192 A CN108378192 A CN 108378192A CN 201810235478 A CN201810235478 A CN 201810235478A CN 108378192 A CN108378192 A CN 108378192A
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- extraction
- seperator
- tank
- feed screw
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/14—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from leguminous or other vegetable seeds; from press-cake or oil-bearing seeds
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The present invention relates to a kind of broken systems of soybean protein isolate solution, including seperator and feed screw pump, the seperator to be connected with feed screw pump.The broken system of soybean protein isolate solution provided by the invention carries out extruding to material by using feed screw pump and solves broken, conveying, to instead of existing machine for decomposing and smashing, curdled milk pumps, and shears the function of pumping unit, and feed screw pump is not easy to grow dead angle, product microorganism is set to be more prone to control, product quality improves, and operating procedure is reduced, and production efficiency is made to improve, energy consumption reduces, and simplifies system structure.
Description
Technical field
The present invention relates to soybean protein isolate technical fields, especially with regard to a kind of broken system of soybean protein isolate solution and side
Method.
Background technology
Soybean protein is by amino acid by macromolecule organic polymer made of peptide linkage, it is mainly by albumin
It is formed with globulin, globulin accounts for about 90%.Protein content is 90% or more in soybean protein isolate.Soybean protein isolate is sought
It supports and enriches, and be free of cholesterol, become the useful supplement of animal protein.
The protein content of soybean protein isolate is higher, can effectively reduce the intake of cholesterol and saturated fat, while
The equilibrium of nutrition intake is reached, soybean protein can effectively reduce total cholesterol and low density lipoprotein cholesterol in blood of human body
Content, to reduce the risk that suffers from a heart complaint；Soybean protein isolate applies valence as a kind of functional food, with fabulous
Value.With the improvement of people's living standards, soybean protein isolate demand increasingly increases.
In the prior art, the typical production process of soybean protein isolate is alkali extraction-acid precipitation, that is, utilizes weak lye soaking beans
The dregs of rice make protein dissolution in weak lye, and seperator separation removes insoluble fiber, leaves the solution containing albumen；Again to egg
Food grade hydrochloric acid is added in white solution, albumen precipitation is out recycled, the protein solution of recycling is then transferred to certain pH
Value and concentration, by sterilizing, being spray-dried.The mode that the heavy control of acid is generally taken is that the material after acid is heavy enters machine for decomposing and smashing progress
It solves broken, then by curdled milk drawing pump, is neutralized to neutralizing tank after shear pump.The soybean protein isolate solution used in this method
Broken system has the following problems：
1, pipeline under seperator, in machine for decomposing and smashing, the easy growth dead angle such as tank surface, product microorganism is difficult to control, and influences
Product quality；
2, it needs to use machine for decomposing and smashing, curdled milk pump and shear pump in operational process, operating procedure is more, makes low production efficiency, energy
Consumption is high, and system structure is complicated.
Invention content
Therefore, the purpose of the present invention is to provide a kind of broken systems of soybean protein isolate solution, at least to solve above-mentioned one
A technical problem.
The technical scheme is that：A kind of broken system of soybean protein isolate solution, including seperator and feed screw pump, institute
Seperator is stated to connect with feed screw pump.
Optionally, which further includes flanged joint reducing and shock absorber, one end of the flanged joint reducing with it is described
Seperator connects, and the other end is connect with the shock absorber, and the shock absorber is connected with feed screw pump.
Optionally, which further includes the water seal mechanism between the shock absorber and feed screw pump and connection
Short circuit, one end of the water seal mechanism are connect with the shock absorber, and the other end is connected with the connection short circuit, the connection short circuit
It pumps and connects with the feed screw.
Optionally, the seperator include an extraction tank, an extraction seperator, two extraction tanks, two extraction seperators, mixing soya-bean milk tank,
The heavy tank of acid and the heavy seperator of acid, the extraction tank, an extraction seperator, two extraction tanks, two extraction seperators, the heavy tank of acid, the heavy seperator of acid
It is sequentially connected with feed screw pump；The soya-bean milk tank is also connect with the extraction seperator, and mixing is provided in the soya-bean milk tank
Soya-bean milk pumps, and the output end of the mixing soya-bean milk pump is connect with the heavy tank of the acid；The two extractions seperator is also associated with auger.
The broken system of soybean protein isolate solution provided by the invention carries out extruding solution by using feed screw pump to material
It is broken, conveying, to which instead of existing machine for decomposing and smashing, curdled milk pump shears the function of pumping unit, and feed screw pump is not easy to grow dead
Angle makes product microorganism be more prone to control, and product quality improves, and operating procedure is reduced, and so that production efficiency is improved, energy consumption
It reduces, simplifies system structure.
The present invention also provides a kind of broken method of the solution of soybean protein isolate, the broken method of the solution utilizes the above-mentioned broken system of solution
It realizes, includes the following steps：
(1) using low temperature edible bean cake as raw material, wherein cp >=54.5% of dregs of beans, nsi >=84.5% take low temperature soy meal suitable
Amount, 34 ± 3 DEG C of configuration process water water temperature, pH value of water solution is 7 ± 0.5, according to 8：In in an extraction tank, dissolving divides 1 ratio of water to material
It is 45 ± 5 minutes from the time, obtains extraction extraction feed liquid；
(2) by it is described one extraction extraction feed liquid be delivered to an extraction seperator after detach, solid phase enter two extraction tanks, liquid phase into
Enter to mix soya-bean milk tank, two extraction tanks carry out two extraction extractions, and into two extraction seperators, solid phase enters auger output after separation, liquid phase into
Enter to mix soya-bean milk tank；
(3) material mixed in soya-bean milk tank is pumped by mixing soya-bean milk and is delivered to the heavy tank sedimentation of acid, in transmission process midway
Add food grade hydrochloric acid, control Ph values 4.4-4.5；Enter the heavy seperator of acid after sedimentation to be detached, after separation solid phase curdled milk into
Enter screw pump and be delivered to neutralization step to be neutralized.
The present invention also provides a kind of soybean protein isolate the broken method of solution, the total plate count that can be substantially reduced in system,
Oversize after curdled milk solution is broken also effectively reduces, and product quality improves, and operating procedure is reduced, and production efficiency is made to improve.
Description of the drawings
Fig. 1 shows a kind of front side mounting structure schematic diagram of broken system of soybean protein isolate solution provided by the invention；
Fig. 2 shows a kind of side structure schematic diagrams of the broken system of soybean protein isolate solution provided by the invention；
Fig. 3 shows a kind of structural schematic diagram of seperator provided by the invention；
Fig. 4 shows a kind of structural schematic diagram of shock absorber provided by the invention；
Fig. 5 shows a kind of structural schematic diagram of sealing structure for water provided by the invention；
Fig. 6 shows the horizontal part of the bottom of connecting tube and the schematic cross-section of rake；
Wherein, seperator -11；One extraction tank -111；One extraction seperator -112；Two extraction tanks -113；Two extraction seperators -114；It is mixed
Close soya-bean milk tank -115；Sour heavy tank -116；Sour heavy seperator -117；Auger -118；Feed screw pump -12；Flanged joint reducing-
13；Shock absorber -14；Liner -141；Shock-absorbing bellows -142；First connecting flange -143；Connecting tube -144；Water seal mechanism -15；
Water seal inner tube -151；Water seal outer tube -152；Second connecting flange -153；Sealing -154；Horizontal ends -155；Beveled end -156；
Filler pipe -157；Connect short circuit -16.
Specific implementation mode
Technical scheme of the present invention is described in detail below in conjunction with the accompanying drawings.
Embodiment 1, the present invention provides a kind of broken systems of soybean protein isolate solution, include seperator 11 referring to Fig. 1 and Fig. 2
With feed screw pump 12, the seperator is connected with feed screw pump, the curdled milk end closed conduit of general seperator
It pumps and connects with feed screw.
The broken system of soybean protein isolate solution provided by the invention carries out extruding solution by using feed screw pump to material
It is broken, conveying, to which instead of existing machine for decomposing and smashing, curdled milk pump shears the function of pumping unit, and feed screw pump is not easy to grow dead
Angle makes product microorganism be more prone to control, and product quality improves, and operating procedure is reduced, and so that production efficiency is improved, energy consumption
It reduces, simplifies system structure.
In order to facilitate connection, which further includes (also may be used for connecting the flanged joint reducing of seperator and subsidiary pipeline
With referred to as adapter flange or reducing connecting flange) 13, in order to slow down the shaking between seperator main body and lower part equipment to equipment
Influence, which is also mounted shock absorber 14, and one end of the flanged joint reducing is connect with the seperator, the other end with
The shock absorber connection, the shock absorber are connected with feed screw pump.
In actual production, seperator rotation causes gas to generate, it is related go out albumen can cause environmental pollution, thus should
System can also include the water seal mechanism 15 between the shock absorber and feed screw pump, overhaul for convenience and interior
Portion clears up, which can also include the connection short circuit 16 between the shock absorber and feed screw pump, the water
One end of sealing mechanism is connect with the shock absorber, and the other end is connected with the connection short circuit, the connection short circuit and the feeding
Screw pump connects；
In the application, flange reducing and shock absorber can be using existing structures, the preferably rectangular shock absorber of shock absorber, preferably
With lower structure, referring to Fig. 4, including liner 141 and shock-absorbing bellows 142, what liner and shock-absorbing bellows were integrated, shock-absorbing ripple
Pipe is provided at both ends with the first connecting flange 143, and the first connecting flange of upper end is connect with flanged joint reducing, and the first of lower end
The bottom of connecting flange is provided with the connecting tube 144 that diameter is less than first flange outer diameter；Water seal mechanism and connection short circuit can make
With existing structure, it includes a side cover being detachably connected, matrix upper and lower ends that the connection simplest mode of short circuit, which is matrix,
It connects, can easily be overhauled by side cover of dismantling and internal cleaning with shock absorber and feed screw pump point respectively, water seal mechanism
It is preferred that with lower structure, referring to Fig. 5, including water seal inner tube 151 and water seal outer tube 152, the water seal inner tube and the water seal outer tube
Between there is spacing being caught in for connecting tube, the water seal outer tube 152 is provided at both ends with the second connecting flange 153, the water
The bottom of envelope inner tube and water seal outer tube is provided with sealing 154, and the sealing is by the bottom of the water seal inner tube and water seal outer tube
Portion is connected as one, and has been wholely set horizontal ends 155 and beveled end 156 at the top of the sealing, the horizontal ends with it is described
Water seal outer tube connects, and the beveled end is connect with the water seal inner tube, and the distance of bottom to water seal inner tube is more than top to water
The distance of inner tube is sealed, the bottom of certain connecting tube is provided with the horizontal part and rake that match with sealing shape, such as Fig. 6 institutes
Show, in this way, by the way that the bottom of connecting tube to be inserted between water seal inner tube and water seal outer tube, bottom and the sealing of connecting tube are kissed
It closes, albumen is not easy to be carried continuously across the gap between two beveled ends, the gap between two horizontal ends and water seal
Gap between inner tube and water seal outer tube and overflow, especially with when by the gap between two beveled ends, two horizontal ends
Between gap and water seal inner tube and water seal outer tube between gap water or other hydraulic seals after, gas is also not easy to lead to
It crosses, certainly, for the ease of water seal, filler pipe 157 can also be set, the position of filler pipe is preferably located at horizontal ends on water seal outer tube
Near.
In the application, seperator can use existing seperator, in order to improve product quality, referring to Fig. 3, and the separation
Machine extracts the extraction extraction extraction of tank 113, two of seperator 112, two of tank 111, one seperator 114 including one, mixes soya-bean milk tank 115, the sour tank 116 that sinks
With the heavy seperator 117 of acid, the extraction tank, one extract seperator, two extraction tanks, two extraction seperators, the heavy tank of acid, sour heavy seperator 117
It is sequentially connected with feed screw pump 12；The soya-bean milk tank is also connect with the extraction seperator, is provided in the soya-bean milk tank mixed
Soya-bean milk pump is closed, the output end of the mixing soya-bean milk pump is connect with the heavy tank of the acid；The two extractions seperator is also associated with auger
118.It should be noted that mixing breast pump can use the pump of existing transport, certain biography between other tank bodies, seperator
It is defeated the pump of transport or other transmitting devices to be used to be conveyed.
Embodiment 2, the present invention also provides a kind of broken method of the solution of soybean protein isolate, the broken method of the solution utilizes above-mentioned
It solves broken system to realize, include the following steps：
(1) using low temperature edible bean cake as raw material, the wherein cp (crude protein) >=54.5% of dregs of beans, (nitrogen solubility refers to nsi
Number) >=84.5%, take low temperature soy meal appropriate, the application can use an extraction tank of 1.3 tons of dregs of beans, that is, once take low temperature beans
1.3 tons of the dregs of rice, 34 ± 3 DEG C of configuration process water water temperature, pH value of water solution is 7 ± 0.5, according to 8：1 ratio of water to material extracts tank 111 in one
Interior, the separated and dissolved time is 45 ± 5 minutes, obtains extraction extraction feed liquid, after testing, is after being dissolved after dregs of beans progress water dilution
The extraction feed liquid that pH is 6.5 ± 0.5, bx (pol) is 9.5 ± 0.5；
(2) it being detached after the extraction extraction feed liquid being delivered to an extraction seperator 112, solid phase enters two extraction tanks 113,
Liquid phase enters mixing soya-bean milk tank 115, and two extraction tanks carry out two extraction extractions, and into two extraction seperators 114, solid phase enters auger after separation
Output, liquid phase enter mixing soya-bean milk tank；
(3) material mixed in soya-bean milk tank is delivered to sour heavy tank 116 by mixing soya-bean milk pump to settle, transmission process midway
Middle addition food grade hydrochloric acid, control Ph values 4.4-4.5；Enter sour heavy seperator 117 after sedimentation to be detached, solid phase is solidifying after separation
Breast, which is sent into screw pump defeated 12 to neutralization step, to be neutralized.
It should be noted that front end described herein, rear end is when being used according to the broken system of soybean protein isolate solution
What front and back position defined.
After testing, soybean protein isolate extracting system of the present invention and method, the bacterium colony that can be substantially reduced in system are total
Number, the oversize after curdled milk solution is broken also effectively reduce.
Testing result is as shown in table 1, and it is raw material that this experiment, which is using 1.3 tons of dregs of beans,.
Table 1
Following table 2 is using the Testing index situation that 1.3 tons of dregs of beans are raw material conventional method：Broken mode is solved using tradition,
Curdled milk solid phase enters machine for decomposing and smashing, keeps 30% liquid level to carry out constant solution broken, after by curd pump be delivered to shear pump, it is laggard
Enter neutralizing tank.
Table 2
The upper feed screw mode of movement quality taken has apparent reduction.
Table 3 is the comparison in terms of energy consumption
Table 3
It can be seen that the energy saving of system effect is good.
Above-described embodiment is the illustration invented, and it is special should not to describe limitation with the exemplary embodiments of specification and attached drawing
The protection domain of economic rights.
The preferred embodiments of the disclosure and embodiment are explained in detail above in conjunction with attached drawing, but it is of the invention
The above-described embodiment and examples are not limited to, within the knowledge of those skilled in the art, can also not taken off
Various changes can be made under the premise of from present inventive concept.In the claims, should not will between bracket it is any with reference to symbol
Number be used as limitations on claims.Word "comprising" does not exclude the presence of element or step not listed in the claims.
Claims (5)
1. a kind of broken system of soybean protein isolate solution, which is characterized in that (12) are pumped including seperator (11) and feed screw, it is described
Seperator is connected with feed screw pump.
2. the broken system of soybean protein isolate solution according to claim 1, which is characterized in that further include flanged joint reducing
(13) it is connect with the seperator with shock absorber (14), one end of the flanged joint reducing, the other end connects with the shock absorber
It connects, the shock absorber is connected with feed screw pump.
3. the broken system of soybean protein isolate solution according to claim 2, which is characterized in that further include being located at the shock absorber
Water seal mechanism (15) between the feed screw pump and connection short circuit (16), one end of the water seal mechanism and the shock-absorbing
Device connects, and the other end is connected with the connection short circuit, and the connection short circuit is connected with feed screw pump.
4. the broken system of soybean protein isolate solution according to claim 1, which is characterized in that the seperator includes an extraction tank
(111), an extraction seperator (112), two extraction tanks (113), two extraction seperators (114), mixing soya-bean milk tank (115), the heavy tank (116) of acid
With the heavy seperator (117) of acid, the extraction tank, an extraction seperator, two extraction tanks, two extraction seperators, the heavy tank of acid, the heavy seperator of acid and
Feed screw pump is sequentially connected；
The soya-bean milk tank is also connect with the extraction seperator, and mixing soya-bean milk pump, the mixing beans are provided in the soya-bean milk tank
The output end of breast pump is connect with the heavy tank of the acid；
The two extractions seperator is also associated with auger (118).
5. a kind of broken method of the solution of soybean protein isolate, which is characterized in that the broken method of the solution utilizes the broken system of solution of claim 4
It realizes, includes the following steps：
(1) using low temperature edible bean cake as raw material, wherein cp >=54.5% of dregs of beans, nsi >=84.5% take low temperature soy meal appropriate,
34 ± 3 DEG C of process water water temperature is configured, pH value of water solution is 7 ± 0.5, according to 8：1 ratio of water to material is dissolved in an extraction tank (111)
Disengaging time is 45 ± 5 minutes, obtains extraction extraction feed liquid；
(2) it being detached after the extraction extraction feed liquid being delivered to an extraction seperator (112), solid phase enters two extraction tanks (113),
Liquid phase enters mixing soya-bean milk tank (115), and two extraction tanks carry out two extraction extractions, and into two extraction seperators (114), solid phase enters after separation
Auger exports, and liquid phase enters mixing soya-bean milk tank；
(3) material mixed in soya-bean milk tank is pumped by mixing soya-bean milk and is delivered to heavy tank (116) sedimentation of acid, in transmission process midway
Add food grade hydrochloric acid, control Ph values 4.4-4.5；Enter the heavy seperator (117) of acid after sedimentation to be detached, solid phase is solidifying after separation
Breast, which is sent into screw pump defeated (12) to neutralization step, to be neutralized.
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| CN201810235478.0A CN108378192B (en) | 2018-03-21 | 2018-03-21 | Soybean protein isolate breaking system and method |
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