CN108374665B - Tunnel boring machine capable of synchronously paving waterproof film and tunnel construction method - Google Patents

Tunnel boring machine capable of synchronously paving waterproof film and tunnel construction method Download PDF

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Publication number
CN108374665B
CN108374665B CN201810038516.3A CN201810038516A CN108374665B CN 108374665 B CN108374665 B CN 108374665B CN 201810038516 A CN201810038516 A CN 201810038516A CN 108374665 B CN108374665 B CN 108374665B
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China
Prior art keywords
tunnel
boring machine
steel shell
tunnel boring
peripheral wall
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CN201810038516.3A
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CN108374665A (en
Inventor
陈昂
陈峻
王宏超
郑尚峰
喻渝
郑伟
李泽龙
林本涛
朱宏
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China Railway Eryuan Engineering Group Co Ltd CREEC
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China Railway Eryuan Engineering Group Co Ltd CREEC
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • E21D9/0609Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering with means for applying a continuous liner, e.g. sheets of plastics, between the main concrete lining and the rock
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0635Tail sealing means, e.g. used as end shuttering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

A tunnel boring machine capable of synchronously paving waterproof films and a tunnel construction method are provided, so that the annular waterproof films are synchronously paved on the outer wall of a tunnel lining while the tunneling operation of the tunnel boring machine is carried out, underground water is completely isolated from a tunnel, and the technical problem of tunnel leakage water is thoroughly solved. The tunnel boring machine comprises a tunnel boring machine, wherein an inner layer steel shell coaxial with the outer layer steel shell is arranged at the tail part of the tunnel boring machine and a release channel of an annular waterproof film is formed between the inner peripheral wall of the outer layer steel shell and the outer peripheral wall of the inner layer steel shell, and the inner layer steel shell is fixedly arranged on a longitudinal beam comprising the tunnel boring machine by a supporting device. The front end of the release channel is detachably provided with an annular waterproof membrane storage device on the inner layer steel shell, and the tail end of the release channel is provided with a clamping device for tensioning the annular waterproof membrane and a sealing device for preventing groundwater from entering the release channel. The end section of the inner layer steel shell is provided with annular sealing brushes at intervals along the axis on the inner peripheral wall, and the annular sealing brushes prevent gap filling materials from entering the tunnel boring machine.

Description

Tunnel boring machine capable of synchronously paving waterproof film and tunnel construction method
Technical Field
The invention relates to a tunnel boring machine, in particular to a tunnel boring machine for synchronously paving a waterproof film and a tunnel construction method.
Background
The tunnel engineering is under the ground and faces higher waterproof test, and the general requirement reaches the requirement of secondary waterproof. For important tunnel engineering, such as high-speed railway tunnels and underwater tunnels, the primary waterproof requirement is required to be met, namely dripping water is not leaked.
With the rapid development of economic technology and the continuous improvement of urban environment protection requirements, the open cut method of urban tunnels has been gradually abandoned due to the defects of traffic blockage, high dust pollution and the like, and the construction methods such as shield, TBM, jacking pipe and the like are becoming the main flow construction method of urban tunnel construction more and more.
The construction of the tunnel boring machine inevitably stops, so that various joints exist in the tunnel lining, such as joints among shield tunnel segments, longitudinal joints, construction joints of TBM tunnel loops, construction joints of arch walls and inverted arch interfaces and the like. Meanwhile, a settlement joint is also arranged along the longitudinal direction of the tunnel in a manual mode. The existence of the seam weakens the waterproof capability of the tunnel and is a serious difficulty in waterproof of the tunnel of the existing heading machine.
The tunnel waterproofing is quite different according to the types of the heading machines. If the shield tunnel is mainly provided with a duct piece self-waterproof function, a sealing gasket is used for waterproof at the joint position, and a waterproof and drainage plate is arranged between the primary lining and the secondary lining of the TBM tunnel.
From the aspect of tunnel operation practice, the existing waterproof measures of the tunnel cannot meet the higher waterproof requirement of tunnel engineering. If the shield tunnel construction duct piece has the defect of dislocation, the waterproof effect of the joint sealing gasket is weakened. The TBM tunnel waterproof board laying technical requirement is higher, and the defects that an anchor rod punctures the waterproof board, the lap joint position of the waterproof board is not tight in sealing and the like often occur, and after the tunnel is operated for a long time, water leakage can occur, so that the normal operation of the tunnel is seriously influenced.
Disclosure of Invention
The invention aims to provide a tunnel boring machine for synchronously paving a waterproof film, so that an annular waterproof film is synchronously paved on the outer wall of a tunnel lining while the tunneling operation of the tunnel boring machine is carried out, underground water is completely isolated from a tunnel, and the technical problem of tunnel leakage water is thoroughly solved.
The technical scheme adopted for solving the technical problems is as follows:
The invention discloses a tunnel boring machine for synchronously paving a waterproof film, which comprises a tunnel boring machine and is characterized in that: an inner layer steel shell coaxial with the outer layer steel shell is arranged at the tail part of the tunnel boring machine and a release channel of an annular waterproof membrane is formed between the inner peripheral wall of the outer layer steel shell and the outer peripheral wall of the inner layer steel shell, and the inner layer steel shell is fixedly arranged on a longitudinal beam in the tunnel boring machine by a supporting device; the front end of the release channel is detachably provided with an annular waterproof membrane storage device on the inner layer steel shell, and the tail end of the release channel is provided with a clamping device for tensioning the annular waterproof membrane and a sealing device for preventing groundwater from entering the release channel; the end section of the inner layer steel shell is provided with annular sealing brushes at intervals along the axis on the inner peripheral wall, wherein the annular sealing brushes prevent gap filling materials from entering the tunnel boring machine;
the clamping device is roller groups circumferentially arranged at intervals along the release channel, each roller group comprises a pair of outer roller groups and an inner roller group, the outer roller groups acting on the outer surface of the annular waterproof membrane are arranged on the inner peripheral wall of the outer steel shell through a support, and the inner roller groups acting on the inner surface of the annular waterproof membrane are arranged on the outer peripheral wall of the inner steel shell through a support;
an electric driving device and a speed regulating device are arranged in the outer roller group and the inner roller group;
The sealing device comprises an outer sealing ring and an inner sealing ring, wherein the outer sealing ring forming a seal between the outer surface of the annular waterproof membrane and the release channel is fixedly arranged on the inner peripheral wall of the outer steel shell, and the inner sealing ring forming a seal between the inner surface of the annular waterproof membrane and the release channel is fixedly arranged on the outer peripheral wall of the inner steel shell;
the supporting device comprises radial supporting frames and supporting rings, the supporting rings are fixedly arranged on the peripheral wall of the inner-layer steel shell, the radial supporting frames are arranged at equal intervals along the circumferential direction, and two ends of each radial supporting frame are fixedly connected with the supporting rings and the longitudinal beams respectively;
the tunnel boring machine is a shield machine in a shield tunnel construction method, or a TBM tunnel boring machine in a TBM tunnel construction method, or a pipe jacking machine in a pipe jacking method tunnel construction method.
The invention provides a tunnel construction method of a tunnel boring machine for synchronously paving a waterproof film, which comprises the following steps:
① The tunnel boring machine breaks the outer wall of the originating terminal from the originating terminal and drifts forwards;
② When the tail end of the tunnel boring machine enters the outer wall of the originating end, the annular waterproof film is pulled out of the release channel backwards for a section, and the port of the annular waterproof film is fixed on the outer wall of the originating end by the fixing ring;
③ The tunnel boring machine is used for boring forward, synchronously constructing a tunnel lining structure, synchronously releasing the annular waterproof membrane by the release channel, and forming a full-ring package on the tunnel lining structure along the tunnel axial direction;
④ And continuously pouring gap filling materials into a gap between the peripheral wall of the tunnel lining structure and the inner peripheral wall of the annular waterproof membrane from the tail end of the tunnel boring machine, and radially extruding the gap filling materials by the tunnel lining structure to enable the released annular waterproof membrane to be closely attached to tunnel surrounding rocks.
The invention has the beneficial effects that the release channel synchronously releases the annular waterproof membrane when the tunneling machine is used for tunneling construction, the tunnel lining structure is formed into a full-ring package along the tunnel axial direction, the underground water is completely isolated from the tunnel lining structure, the influence of the leakage water on the tunnel operation, equipment and structure is completely eradicated, and the technical problem of the leakage water of the tunnel is thoroughly solved; the structure is compact, and the construction is easy; the application range is wide, and the method can be used for shield tunnel construction methods, TBM tunnel construction methods and pipe jacking tunnel construction methods.
Drawings
The specification includes the following five drawings:
FIG. 1 is a schematic diagram of a tunnel boring machine for synchronously laying a waterproof film according to the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is a cross-sectional view taken along line B-B of FIG. 1;
FIG. 4 is a schematic view of a construction method of a tunnel boring machine for synchronously laying a waterproof film according to the present invention;
fig. 5 is a sectional view taken along line C-C of fig. 4, i.e., a tunnel sectional view.
The components and corresponding indicia are shown: tunnel boring machine 10, outer steel shell 11, inner steel shell 12, stringers 13, radial supports 14, support rings 15, annular waterproof membrane storage device 16, clamping device 17, outer roller set 171, inner roller set 172, sealing device 18, outer seal ring 181, inner seal ring 182, annular seal brush 19, annular waterproof membrane 20, tunnel lining structure 21, retaining ring 22, originating end 23, gap filler material 24.
Detailed Description
The invention will be further described with reference to the drawings and examples.
Referring to fig. 1 and2, a tunnel boring machine for synchronously laying a waterproof film comprises a tunnel boring machine 10, wherein an inner steel shell 12 coaxial with the outer steel shell 11 is arranged at the tail part of the tunnel boring machine 10, a release channel of an annular waterproof film 20 is formed between the inner peripheral wall of the outer steel shell 11 and the outer peripheral wall of the inner steel shell 12, and the inner steel shell 12 is fixedly arranged on a longitudinal beam 13 in the tunnel boring machine 10 by a supporting device. The front end of the release channel is detachably provided with an annular waterproof membrane storage device 16 on the inner layer steel shell 12, and the tail end of the release channel is provided with a clamping device 17 for tensioning the annular waterproof membrane 20 and a sealing device 18 for allowing groundwater to enter the release channel. The end sections of the inner steel shell 12 are axially spaced on the inner peripheral wall with annular sealing brushes 19 which prevent the entry of gap filler material 24 into the tunnel boring machine 10.
Referring to fig. 1 and 2, the clamping device 17 is a roller set circumferentially spaced along the release path, each roller set includes a pair of outer roller sets 171 and an inner roller set 172, the outer roller sets 171 acting on the outer surface of the annular waterproof membrane 20 are mounted on the inner peripheral wall of the outer steel casing 11 through a support, and the inner roller sets 172 acting on the inner surface of the annular waterproof membrane 20 are mounted on the outer peripheral wall of the inner steel casing 12 through a support. The annular waterproof membrane layer 31 is compressed and placed in the annular waterproof membrane storage device 16, and when the stored annular waterproof membrane layer 31 is released, the annular waterproof membrane storage device 16 is detached from the outer steel shell 11, and the annular waterproof membrane layer 31 in a new compressed state is supplemented from the tunnel boring machine 10.
Referring to fig. 1, the sealing means 18 includes an outer seal ring 181 and an inner seal ring 182, the outer seal ring 181 forming a seal between the outer surface of the annular waterproof membrane 20 and the release passage is fixedly installed on the inner peripheral wall of the outer steel housing 11, and the inner seal ring 182 forming a seal between the inner surface of the annular waterproof membrane 20 and the release passage is fixedly installed on the outer peripheral wall of the inner steel housing 12.
Referring to fig. 1 and 3, the supporting device comprises radial supporting frames 14 and supporting rings 15, the supporting rings 15 are fixedly arranged on the outer peripheral wall of the inner steel shell 12, the radial supporting frames 14 are equidistantly arranged along the circumferential direction, and two ends of each radial supporting frame 14 are fixedly connected with the supporting rings 15 and the longitudinal beams 13 respectively.
It should be noted that, in the present application, the "tunnel boring machine 10" is a shield machine in a shield tunnel construction method, or a TBM tunnel boring machine in a TBM tunnel construction method, or a push bench in a push tunnel construction method, or the like. The tunnel lining structure 21 is a prefabricated segment spliced tunnel lining or a full-ring mold-built tunnel lining and the like. The "gap filler 24" is grouting slurry in the shield tunnel construction method, or bean gravel in the TBM tunnel construction method, or the like.
In order to prevent the annular waterproof membrane 20 from being pulled by uneven settlement after tunnel operation, the length released by the annular waterproof membrane layer 20 in the same time should be longer than the moving distance of the tunnel boring machine 10, so that the annular waterproof membrane 20 is ensured to have a certain redundant length to adapt to the uneven settlement deformation of the tunnel. The outer roller set 171 and the inner roller set 172 are provided with an electric driving device and a speed regulating device. The release rate of the annular waterproof membrane 20, and thus the release length of the annular waterproof membrane 20, can be accelerated and controlled by the electric driving means.
Referring to fig. 4, the tunnel construction method of the tunnel boring machine for synchronously paving the waterproof film of the invention comprises the following steps:
① The tunnel boring machine 10 breaks the outer wall of the originating end from the originating end 23 and tunnels forwards;
② When the tail end of the tunnel boring machine 10 enters the outer wall of the originating end, the annular waterproof membrane 20 is pulled back from the release channel for a section, and the port of the annular waterproof membrane is fixed on the outer wall of the originating end by the fixing ring 22;
③ The tunnel boring machine 10 is driven forward to synchronously construct a tunnel lining structure 21, and the release channel synchronously releases the annular waterproof membrane 20 to form a full-ring package on the tunnel lining structure 21 along the tunnel axial direction;
④ The gap filling material 24 is continuously poured into the gap between the outer peripheral wall of the tunnel lining structure 21 and the inner peripheral wall of the annular waterproof membrane 20 from the tail end of the tunnel boring machine 10, and the gap filling material 24 is radially extruded by the tunnel lining structure 21 so that the released annular waterproof membrane 20 is closely adhered to the surrounding rock of the tunnel.
Referring to fig. 5, the annular waterproof membrane 20 forms a full-ring package on the tunnel lining structure 21 along the tunnel axial direction, completely isolates the underground water from the tunnel lining structure, and eliminates the influence of the leakage water on the tunnel operation, equipment and structure.
The foregoing is intended to illustrate only some of the principles of a synchronous tunneling machine and method for laying waterproofing membranes according to the invention and is not intended to limit the invention to the particular structure and application shown and described, so that all possible modifications and equivalents thereof may be resorted to, falling within the scope of the invention as claimed.

Claims (2)

1. The utility model provides a synchronous tunnel boring machine of laying water proof membrane, includes tunnel boring machine (10), characterized by: an inner layer steel shell (12) coaxial with the outer layer steel shell (11) is arranged at the tail part of the tunnel boring machine (10), a release channel of an annular waterproof membrane (20) is formed between the inner peripheral wall of the outer layer steel shell (11) and the outer peripheral wall of the inner layer steel shell (12), and the inner layer steel shell (12) is fixedly arranged on a longitudinal beam (13) in the tunnel boring machine (10) through a supporting device; the front end of the release channel is detachably provided with an annular waterproof membrane storage device (16) on the inner layer steel shell (12), and the tail end of the release channel is provided with a clamping device (17) for tensioning an annular waterproof membrane (20) and a sealing device (18) for preventing underground water from entering the release channel; the end section of the inner layer steel shell (12) is provided with annular sealing brushes (19) at intervals along the axis on the inner peripheral wall, wherein the annular sealing brushes prevent gap filling materials (24) from entering the tunnel boring machine (10);
The clamping devices (17) are roller groups which are circumferentially arranged at intervals along the release channel, each roller group comprises a pair of outer roller groups (171) and an inner roller group (172), the outer roller groups (171) acting on the outer surface of the annular waterproof membrane (20) are arranged on the inner peripheral wall of the outer steel shell (11) through supports, and the inner roller groups (172) acting on the inner surface of the annular waterproof membrane (20) are arranged on the outer peripheral wall of the inner steel shell (12) through supports;
An electric driving device and a speed regulating device are arranged in the outer roller group (171) and the inner roller group (172);
the sealing device (18) comprises an outer sealing ring (181) and an inner sealing ring (182), wherein the outer sealing ring (181) forming a seal between the outer surface of the annular waterproof membrane (20) and the release channel is fixedly arranged on the inner peripheral wall of the outer steel shell (11), and the inner sealing ring (182) forming a seal between the inner surface of the annular waterproof membrane (20) and the release channel is fixedly arranged on the outer peripheral wall of the inner steel shell (12);
the supporting device comprises radial supporting frames (14) and supporting rings (15), the supporting rings (15) are fixedly arranged on the outer peripheral wall of the inner-layer steel shell (12), the radial supporting frames (14) are arranged at equal intervals along the circumferential direction, and two ends of each radial supporting frame (14) are fixedly connected with the supporting rings (15) and the longitudinal beams (13) respectively;
The tunnel boring machine (10) is a shield machine in a shield tunnel construction method, or a TBM tunnel boring machine in a TBM tunnel construction method, or a pipe jacking machine in a pipe jacking method tunnel construction method.
2. A tunnel construction method using a tunnel boring machine for synchronously laying a waterproofing membrane according to claim 1, comprising the steps of:
① The tunnel boring machine (10) breaks the outer wall of the originating end (23) and drifts forwards;
② When the tail end of the tunnel boring machine (10) enters the outer wall of the originating end, the annular waterproof film (20) is pulled out of the release channel backwards for a section, and the port of the annular waterproof film is fixed on the outer wall of the originating end by a fixing ring (22);
③ The tunnel boring machine (10) is driven forward, the tunnel lining structure (21) is synchronously constructed, the release channel synchronously releases the annular waterproof membrane (20), and the tunnel lining structure (21) is fully wrapped along the tunnel axial direction;
④ And continuously pouring gap filling materials (24) into gaps between the outer peripheral wall of the tunnel lining structure (21) and the inner peripheral wall of the annular waterproof membrane (20) from the tail end of the tunnel boring machine (10), and radially extruding the gap filling materials (24) by the tunnel lining structure (21) to enable the released annular waterproof membrane (20) to be closely attached to tunnel surrounding rocks.
CN201810038516.3A 2018-01-16 2018-01-16 Tunnel boring machine capable of synchronously paving waterproof film and tunnel construction method Active CN108374665B (en)

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Application Number Priority Date Filing Date Title
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CN108374665B true CN108374665B (en) 2024-05-28

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101230783A (en) * 2008-02-26 2008-07-30 广东水电二局股份有限公司 Method for using new-style shield tail sealing device of shield machine
CN105221168A (en) * 2015-09-22 2016-01-06 中铁一局集团有限公司 Shield method tunnel construction portal Water sealing method under a kind of rich depth of water underground layering part
CN106907164A (en) * 2017-03-27 2017-06-30 中铁隧道勘测设计院有限公司 A kind of water-bed combination of mine shield tunnel docking structure form and its construction method
CN107091101A (en) * 2017-03-27 2017-08-25 中铁隧道勘测设计院有限公司 Mine shield handing-over tunnel folded type joint design and construction method in the middle part of marine site
CN107387133A (en) * 2017-08-22 2017-11-24 华东交通大学 A kind of shield tunnel outer embrane applies device and its applies method
CN207829892U (en) * 2018-01-16 2018-09-07 中铁二院工程集团有限责任公司 A kind of synchronous rock tunnel(ling) machine for being laid with waterproof membrane

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101230783A (en) * 2008-02-26 2008-07-30 广东水电二局股份有限公司 Method for using new-style shield tail sealing device of shield machine
CN105221168A (en) * 2015-09-22 2016-01-06 中铁一局集团有限公司 Shield method tunnel construction portal Water sealing method under a kind of rich depth of water underground layering part
CN106907164A (en) * 2017-03-27 2017-06-30 中铁隧道勘测设计院有限公司 A kind of water-bed combination of mine shield tunnel docking structure form and its construction method
CN107091101A (en) * 2017-03-27 2017-08-25 中铁隧道勘测设计院有限公司 Mine shield handing-over tunnel folded type joint design and construction method in the middle part of marine site
CN107387133A (en) * 2017-08-22 2017-11-24 华东交通大学 A kind of shield tunnel outer embrane applies device and its applies method
CN207829892U (en) * 2018-01-16 2018-09-07 中铁二院工程集团有限责任公司 A kind of synchronous rock tunnel(ling) machine for being laid with waterproof membrane

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