CN108373533B - Preparation method of self-emulsifying water-based epoxy curing agent - Google Patents

Preparation method of self-emulsifying water-based epoxy curing agent Download PDF

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CN108373533B
CN108373533B CN201810175669.2A CN201810175669A CN108373533B CN 108373533 B CN108373533 B CN 108373533B CN 201810175669 A CN201810175669 A CN 201810175669A CN 108373533 B CN108373533 B CN 108373533B
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CN108373533A (en
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李国超
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Shandong Qiwei New Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/504Amines containing an atom other than nitrogen belonging to the amine group, carbon and hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/333Polymers modified by chemical after-treatment with organic compounds containing nitrogen
    • C08G65/33303Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group
    • C08G65/33306Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group acyclic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G81/00Macromolecular compounds obtained by interreacting polymers in the absence of monomers, e.g. block polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2650/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G2650/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterized by the type of post-polymerisation functionalisation
    • C08G2650/04End-capping

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Abstract

The invention discloses a preparation method of a self-emulsifying water-based epoxy curing agent. The problems that the storage stability is poor, the performance of a paint film is influenced by adding acid and salifying and the like in the conventional preparation of the water-based epoxy curing agent are solved; the invention firstly prepares the macromolecular non-ionic emulsifier which can participate in system crosslinking, and the emulsifier is used for preparing the waterborne epoxy curing agent, and the curing agent has good storage stability, simple preparation method, wide applicable range and great industrial application prospect.

Description

Preparation method of self-emulsifying water-based epoxy curing agent
Technical Field
The invention belongs to the field of chemical coatings, and particularly relates to a preparation method of a self-emulsifying water-based epoxy curing agent.
Background
The epoxy resin has the advantages of good adhesive force, low curing shrinkage, excellent mechanical property, chemical resistance, good corrosion resistance and the like, and has important application in the industrial coating, particularly in the field of corrosion resistance. However, in the preparation and construction processes, a large amount of thinner is needed for dilution, so that the defects of high VOC content, harm to the health of operators, serious environmental pollution and the like are caused. In recent years, with the demand for environmental protection, water-based epoxy resins have been gradually replaced with conventional solvent-based epoxy resins. The water-based epoxy resin takes water as a solvent, is safe and convenient to construct and meets the environmental protection requirement, so that the rapid development of water-based epoxy resin is the key point of the next research and development of the coating industry.
However, the existing preparation of waterborne epoxy curing agents has the disadvantages of instability, poor performance and the like, for example, patent CN1752163A discloses a preparation method of waterborne epoxy curing agents, and waterborne amine curing agents are finally prepared by salifying organic acids. CN1958639A is also prepared by a method of neutralizing with acid to form salt. However, a significant disadvantage of this method is that the addition of organic acids leads to unstable storage of the product and also easily causes rust on the treated metal surface, which leads to a reduction in the properties of the coating.
How to develop a new preparation method of the self-emulsifying water-based epoxy curing agent and prepare the self-emulsifying water-based epoxy curing agent with stability and better performance is the technical problem to be solved by the invention.
Disclosure of Invention
The invention provides a preparation method of self-emulsifying water-based epoxy curing agent aiming at the defects, which comprises the steps of firstly utilizing polyamine to react with methyl allyl alcohol polyoxyethylene ether with hydrophilic chain segments, then carrying out chain extension reaction with epoxy resin, and finally emulsifying to prepare the water-based epoxy curing agent. The problems that the storage stability is poor, the performance of a paint film is influenced by adding acid and salifying and the like in the conventional preparation of the water-based epoxy curing agent are solved; the invention firstly prepares a macromolecular non-ionic emulsifier which can participate in system crosslinking, and the emulsifier is used for preparing the waterborne epoxy curing agent, and the curing agent has good storage stability, simple preparation method, wide applicable range and great industrial application prospect.
The invention discloses a preparation method of a self-emulsifying water-based epoxy curing agent.
The method comprises the following steps:
(1) preparing a macromolecular emulsifier: firstly, polyamine reacts with methylallyl alcohol polyoxyethylene ether with large molecular weight to prepare a macromolecular reactive emulsifier with an amino group at the tail end; the reaction formula is as follows:
Figure BDA0001587244420000021
(2) then reacting the emulsifier prepared in the step (1) with a mixture of epoxy resin and monofunctional epoxy diluent;
(3) and (3) stirring the product obtained in the step (2), and dropwise adding deionized water to prepare the waterborne epoxy curing agent. In the step (1), the step (c),
the polyamine is ethylenediamine or polyether amine.
The molecular weight of the methallyl alcohol polyoxyethylene ether is 900-1300.
The addition amount of the polyamine and the methallyl alcohol polyoxyethylene ether is 5 to 15 percent by weight percentage. In the step (1), polyamine and high molecular weight methallyl alcohol polyoxyethylene ether are mixed and stirred uniformly, the temperature is increased to 80-90 ℃, catalyst triphenylphosphine is added dropwise, after the dropwise addition is finished, the temperature is increased to 100-120 ℃, the reaction is maintained for 2-4 h, and the reaction is stopped after the temperature is reduced.
The addition mass percentage of the triphenylphosphine in the mixture of the polyamine and the high molecular weight methallyl alcohol polyoxyethylene ether is 10-20%.
In the step (2), the addition amount of the diluent and the epoxy resin is 20-50% by mass.
In the step (2), epoxy resin and epoxy diluent are mixed, then the mixture is dripped into the product preheated to 40-50 ℃ in the step (1), stirring is carried out while dripping, the stirring speed is 500r/s-1000r/s, after dripping is finished, the temperature is raised to 70-80 ℃, heat preservation reaction is carried out for 2h-4h, and the temperature is reduced to 40-50 ℃ until all epoxy reactions are finished.
In the step (3), the addition amount of the deionized water in the product of the step (2) is 40-50%.
In the step (3), slowly dropwise adding deionized water into the product in the step (2), keeping high-speed stirring (the stirring speed is 1500r/s-2000r/s), and stirring for 40-60min to prepare the milky water-based epoxy curing agent.
The invention has the beneficial effects that: the invention provides a simple, easy-to-operate and wide-source method for preparing the VOC-free waterborne epoxy curing agent, and the product has good performance and great industrial application prospect due to simple production.
The waterborne epoxy curing agent prepared by the invention has good storage stability, can self-emulsify epoxy resin, is convenient to apply, has good compatibility with the epoxy resin, and has good performance hardness and chemical resistance of a prepared paint film.
Description of the drawings:
FIG. 1 shows a process flow diagram of the present invention.
The specific implementation mode is as follows:
for better understanding of the present invention, the technical solution of the present invention will be described in detail with specific examples, but the present invention is not limited thereto.
Example 1:
the first step is as follows: putting 200g of methallyl alcohol polyoxyethylene ether (VPEG, molecular weight of 1000, industrial product, Qingdao Tianxin) and 12g of ethylenediamine (Dow, industrial product) into a reaction bottle, stirring and mixing uniformly, heating to 80 ℃, dropwise adding a catalyst triphenylphosphine, heating to 100 ℃ after dropwise adding, maintaining reaction for 2 hours, cooling to stop reaction, and preparing an emulsifier with an amino functional group at the tail end
The second step is that: mixing 12g E51 epoxy resin (Yueyangyanpetrochemical) and 6g butyl glycidyl ether (BGE, industrial product, Hexion), dropwise adding into the product obtained in the first step preheated to 40-50 ℃, stirring while dropwise adding, heating to 80 ℃ after dropwise adding, preserving heat, reacting for 2 hours, and cooling to 50 ℃ until all epoxy reactions are finished;
a third step; and slowly dripping 230g of deionized water into the curing agent, keeping high-speed stirring, and stirring for 40-60min to prepare the milky water-based epoxy curing agent.
The detection performance of the product prepared in this example is shown in table 1:
TABLE 1
Figure BDA0001587244420000041
Figure BDA0001587244420000051
Example 2:
the first step is as follows: 100g of methallyl alcohol polyoxyethylene ether (VPEG, molecular weight of 1000, industrial product, Qingdao Tianxin) and 23g of polyetheramine D230 (industrial product, Huntsman) are put into a reaction bottle, stirred and mixed uniformly, the temperature is increased to 80 ℃, catalyst triphenylphosphine is added dropwise, after the dropwise addition is finished, the temperature is increased to 100 ℃, reaction is maintained for 2 hours, the temperature is reduced, the reaction is stopped, and the emulsifier with the amino functional group at the tail end is prepared
The second step is that: mixing 6g E51 epoxy resin (Yueyangyanpetrochemical) and 3g phenyl glycidyl ether (692, industrial product, Hexion), dropwise adding into the product obtained in the first step preheated to 40-50 ℃, stirring while dropwise adding, heating to 80 ℃ after dropwise adding, preserving heat for reaction for 2 hours until all epoxy reaction is finished, and cooling to 50 ℃;
a third step; and (3) slowly dropwise adding 132g of deionized water into the curing agent, keeping high-speed stirring, and stirring for 40-60min to prepare the milky water-based epoxy curing agent.
The detection performance of the product prepared in this example is shown in table 2:
TABLE 2
Figure BDA0001587244420000052
Figure BDA0001587244420000061

Claims (8)

1. A preparation method of a self-emulsifying water-based epoxy curing agent is characterized in that polyamine is reacted with methyl allyl alcohol polyoxyethylene ether, then the reaction is carried out with chain extension reaction with epoxy resin, and finally emulsification is carried out to prepare the water-based epoxy curing agent;
the method comprises the following steps:
(1) preparing a macromolecular emulsifier: firstly, polyamine reacts with methyl allyl alcohol polyoxyethylene ether with large molecular weight, triphenylphosphine is taken as a catalyst, and a macromolecular emulsifier with an amino group at the tail end is prepared;
the molecular weight of the methallyl alcohol polyoxyethylene ether is 900-1300;
(2) then reacting the emulsifier prepared in the step (1) with a mixture of epoxy resin and monofunctional epoxy diluent;
(3) and (3) stirring the product obtained in the step (2), and dropwise adding deionized water to prepare the waterborne epoxy curing agent.
2. The method for preparing a self-emulsifying aqueous epoxy hardener as claimed in claim 1, wherein in the step (1), the polyamine is ethylenediamine or polyetheramine.
3. The method for preparing a self-emulsifying aqueous epoxy hardener as claimed in claim 1, wherein in step (1), the amount of polyamine and methallyl alcohol polyoxyethylene ether added is 5-15% by weight.
4. The preparation method of the self-emulsifying aqueous epoxy hardener as claimed in claim 1, wherein in step (1), the polyamine and the high molecular weight methallyl alcohol polyoxyethylene ether are mixed and stirred uniformly, the temperature is raised to 80 ℃ to 90 ℃, the catalyst triphenylphosphine is added dropwise, after the dropwise addition is finished, the temperature is raised to 100 ℃ to 120 ℃, the reaction is maintained for 2h to 4h, and the reaction is stopped after the temperature is lowered.
5. The method for preparing self-emulsifying waterborne epoxy hardener as claimed in claim 4, wherein the triphenylphosphine is added to the mixture of polyamine and high molecular weight methallyl alcohol polyoxyethylene ether in an amount of 10% -20% by weight.
6. The preparation method of the self-emulsifying water-based epoxy hardener as claimed in claim 1, wherein in the step (2), the addition amount of the diluent and the epoxy resin is 20-50% by mass.
7. The method for preparing a self-emulsifying aqueous epoxy hardener as claimed in claim 1, wherein in step (2), the epoxy resin and the epoxy diluent are mixed, and then added dropwise to the product of step (1) preheated to 40-50 ℃ with stirring, after the dropwise addition, the temperature is raised to 70-80 ℃ for reaction for 2-4 h, and then the temperature is reduced to 40-50 ℃ until all epoxy reaction is finished.
8. The method for preparing a self-emulsifying aqueous epoxy hardener as claimed in claim 1, wherein in step (3), the amount of deionized water added to the product of step (2) is 40% -50%.
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CN112321803B (en) * 2020-10-19 2022-11-04 惠州市惠阳区嘉泰涂料有限公司 Low-foam-stability water-based epoxy curing agent and preparation method thereof
CN115505101A (en) * 2022-11-03 2022-12-23 广州境好新材料有限公司 Water-based amine curing agent and preparation method thereof

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US5032629A (en) * 1989-03-13 1991-07-16 Rutgerswerke Ag Epoxy hardening agents
CN101007863A (en) * 2007-01-12 2007-08-01 华南理工大学 Preparation method of non-ionic room temperature-cured aqueous epoxy curing agent
CN101050300A (en) * 2007-04-18 2007-10-10 广州秀珀化工有限公司 Self-emulsifying type aqueous latex of epoxy hardener, and preparation method
CN104558529A (en) * 2014-12-26 2015-04-29 江苏苏博特新材料股份有限公司 Preparation method of amide self-emulsifying water-borne epoxy resin curing agent
CN106883379A (en) * 2017-02-27 2017-06-23 江苏中路工程技术研究院有限公司 A kind of aqueous epoxy resin curing agent, its preparation method and the water-base epoxy pitch containing the curing agent, its preparation method and application

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JPH05339189A (en) * 1992-06-05 1993-12-21 Seiko Epson Corp Tolan derivative and liquid crystal composition containing the same and liquid crystal display device using the composition
DE102005029143A1 (en) * 2005-06-23 2006-12-28 Cognis Ip Management Gmbh Hardener for water-based epoxy resin, e.g. floor coating material, obtained by reacting epoxides and phenolic compounds together, reacting with polyamine and then with unsaturated carbonyl compound or nitrile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5032629A (en) * 1989-03-13 1991-07-16 Rutgerswerke Ag Epoxy hardening agents
CN101007863A (en) * 2007-01-12 2007-08-01 华南理工大学 Preparation method of non-ionic room temperature-cured aqueous epoxy curing agent
CN101050300A (en) * 2007-04-18 2007-10-10 广州秀珀化工有限公司 Self-emulsifying type aqueous latex of epoxy hardener, and preparation method
CN104558529A (en) * 2014-12-26 2015-04-29 江苏苏博特新材料股份有限公司 Preparation method of amide self-emulsifying water-borne epoxy resin curing agent
CN106883379A (en) * 2017-02-27 2017-06-23 江苏中路工程技术研究院有限公司 A kind of aqueous epoxy resin curing agent, its preparation method and the water-base epoxy pitch containing the curing agent, its preparation method and application

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