CN108372111A - A kind of wedge-shaped fast tensioning device of plate and frame sieve - Google Patents
A kind of wedge-shaped fast tensioning device of plate and frame sieve Download PDFInfo
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- CN108372111A CN108372111A CN201810236371.8A CN201810236371A CN108372111A CN 108372111 A CN108372111 A CN 108372111A CN 201810236371 A CN201810236371 A CN 201810236371A CN 108372111 A CN108372111 A CN 108372111A
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- wedge
- gear shaft
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- screen
- rack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/48—Stretching devices for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- Combined Means For Separation Of Solids (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种石油、矿山、冶金等行业中使用的振动筛上的板框式筛网的楔形快速张紧装置。The invention relates to a wedge-shaped fast tensioning device for a plate and frame screen on a vibrating screen used in petroleum, mining, metallurgy and other industries.
背景技术Background technique
筛网是振动筛筛分固相颗粒的主要部件,起到抛掷颗粒、分级筛选的作用。筛网在筛分过程中筛面易于磨损,需要频繁更换筛网,因此快速张紧装置对提高振动筛工作效率有重要影响。传统的筛网张紧方式大致分为螺栓绷紧式、楔块压紧式及转轴卷紧式三种,其中以楔块压紧式使用最为广泛,该张紧方式通常采用人工敲击促使楔形块移动,通过楔块压力固定筛网。在双层振动筛或阶梯式筛网布置形式的振动筛中,下层筛网采用楔块压紧式,难以进行楔块的楔紧和拆卸操作。The sieve is the main part of the vibrating sieve to sieve solid phase particles, which plays the role of throwing particles and grading and screening. The screen surface of the screen is easy to wear during the screening process, and the screen needs to be replaced frequently. Therefore, the fast tensioning device has an important impact on improving the working efficiency of the vibrating screen. Traditional screen tensioning methods are roughly divided into three types: bolt tensioning, wedge compression and shaft winding. Among them, wedge compression is the most widely used. This tensioning method usually uses manual percussion to promote the wedge The block moves and the screen is fixed by wedge pressure. In the double-layer vibrating screen or the vibrating screen in the form of stepped screen arrangement, the lower screen adopts the wedge compression type, and it is difficult to perform wedge tightening and disassembly operations.
为了解决楔形块压紧方式存在的问题,专利2015204924371公开了一种适用于振动筛的拉紧式楔块压紧装置,在振动筛侧板内壁安装楔形块,旋紧螺栓使楔块对斜面产生压力实现压紧筛面,不过固定一面筛网需要多个压紧装置,因此该设计在现场拆装时却有不便。专利201510007094.X的一种钻井液振动筛框架筛网固定装置,在筛箱外部设置旋转主动轮,主动轮带动齿条和楔形块运动,压紧座迫使楔形块下移将框架筛网压紧,该专利设计的楔形块上部齿条呈弧形,装拆过程中,齿轮和齿条的中心距不固定,楔形块要脱落,每次装拆都要重新安装楔形块。专利2016203066005提出一种振动筛框架筛网快速压紧装置,工作原理是在偏心轴外侧安装压紧爪,旋转偏心轴使压紧爪带动楔块移动进一步固定框架筛网,此方法忽略压紧装置的防松设计,振动筛长时间工作中激振力将使偏心轴产生松动,最终不能紧固筛网。In order to solve the problems existing in the wedge pressing method, patent 2015204924371 discloses a tensioning wedge pressing device suitable for vibrating screens. Wedges are installed on the inner wall of the side plate of the vibrating screen, and the bolts are tightened to make the wedges produce a wedge against the inclined surface. The pressure realizes the pressing of the screen surface, but fixing one side of the screen requires multiple pressing devices, so this design is inconvenient when disassembling and assembling on site. Patent 201510007094.X is a frame screen fixing device for drilling fluid shale shaker. A rotating driving wheel is installed outside the screen box. The driving wheel drives the rack and wedge to move, and the pressing seat forces the wedge to move down to compress the frame screen. , The upper rack of the wedge block designed by this patent is arc-shaped. During the assembly and disassembly process, the center distance between the gear and the rack is not fixed, the wedge block will fall off, and the wedge block must be reinstalled every time it is assembled and disassembled. Patent 2016203066005 proposes a quick-pressing device for vibrating screen frame and screen. The working principle is to install a clamping claw on the outside of the eccentric shaft, and rotate the eccentric shaft so that the clamping claw drives the wedge to move to further fix the frame screen. This method ignores the clamping device Anti-loose design, the exciting force of the vibrating screen will make the eccentric shaft loose when the vibrating screen works for a long time, and finally the screen cannot be tightened.
为克服上述楔形块张紧装置的缺点,特提出本发明的一种板框式筛网的楔形快速张紧装置。In order to overcome the disadvantages of the above-mentioned wedge-shaped block tensioning device, a wedge-shaped fast tensioning device of the plate and frame screen of the present invention is proposed.
发明内容Contents of the invention
本发明的目的在于克服现有技术不足,提供一种板框式筛网的楔形快速张紧装置,通过优化楔形快速张紧装置的结构,以解决现有张紧装置工作效率低、牢固效果差等问题。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a wedge-shaped fast tensioning device for plate and frame screens. By optimizing the structure of the wedge-shaped fast tensioning device, the existing tensioning device has low working efficiency and poor firming effect. And other issues.
为实现上述目的,本发明采用了如下技术方案。In order to achieve the above object, the present invention adopts the following technical solutions.
本发明一种板框式筛网的楔形快速张紧装置,由楔座、开口矩形管、楔形齿条、齿轮轴、板框式筛网、筛网支撑梁、齿轮轴支撑座、筛箱侧板组成。The present invention is a wedge-shaped fast tensioning device for a plate-and-frame screen, which consists of a wedge seat, an open rectangular tube, a wedge-shaped rack, a gear shaft, a plate-and-frame screen, a screen support beam, a gear shaft support seat, and a side of a screen box. board composition.
所述楔座、筛网支撑梁固定连接在筛箱侧板上,开口矩形管的开口向下且焊接在楔座上;楔座和筛网支撑梁间呈一定的夹角、该夹角的最大值不超过楔形齿条与楔座和筛网支撑梁材料所允许的摩擦角;楔形齿条所采用楔形角与楔座和筛网支撑梁间的夹角相同,其上部斜面的小端一侧开设轮齿,轮齿开设段的长度必须保证楔形齿条能够被楔紧,楔形齿条的两侧面上开设对称的凹槽,凹槽的上平面与楔形齿条的上部斜面平行;开口矩形管卡入楔形齿条的两侧面上的凹槽,其凹槽使楔形齿条在移动过程中与齿轮轴保持较为固定的中心距。The wedge base and the screen support beam are fixedly connected to the side plate of the screen box, and the opening of the rectangular tube is welded on the wedge base downwards; there is a certain angle between the wedge base and the screen support beam. The maximum value shall not exceed the allowable friction angle between the wedge rack and the wedge seat and the screen support beam; the wedge angle adopted by the wedge rack is the same as the angle between the wedge seat and the screen support beam, and the small end of the upper slope shall be The gear teeth are set on the side, and the length of the tooth opening section must ensure that the wedge rack can be wedged tightly. Symmetrical grooves are set on both sides of the wedge rack, and the upper plane of the groove is parallel to the upper slope of the wedge rack; the opening is rectangular The pipe snaps into grooves on both sides of the wedge rack, and the grooves keep the wedge rack at a relatively fixed center distance from the gear shaft during movement.
所述齿轮轴支撑座固定连接在筛箱侧板上,齿轮轴安装在齿轮轴支撑座上,其轮齿与楔形齿条上的轮齿啮合,当齿轮轴顺时针转动时,其带动楔形齿条向左移动,楔形齿条被楔紧,从而板框式筛网被楔形齿条压紧;当齿轮轴逆时针转动时,其带动楔形齿条向右移动,楔形齿条被放松,从而板框式筛网被放松。The gear shaft support base is fixedly connected to the side plate of the screen box, the gear shaft is installed on the gear shaft support base, and its gear teeth mesh with the gear teeth on the wedge rack. When the gear shaft rotates clockwise, it drives the wedge gear The bar moves to the left, and the wedge rack is wedged tightly, so that the plate and frame screen is pressed by the wedge rack; when the gear shaft rotates counterclockwise, it drives the wedge rack to move to the right, and the wedge rack is released, so that the plate and frame The frame screen is loosened.
所述楔座呈L型结构,其竖直的部分与筛箱侧板固定连接,下部平放部分中段开设一定宽度的缺口,同时在开口矩形管的上部与楔座下部开设缺口对应的位置开设相同长度的缺口,以保证齿轮轴和楔形齿条的轮齿部分能够啮合。The wedge base has an L-shaped structure, and its vertical part is fixedly connected with the side plate of the screen box. A gap of a certain width is opened in the middle section of the lower horizontal part. Notches of the same length to ensure that the gear shaft and the tooth portion of the wedge rack can mesh.
本发明的优点在于:(1)紧固过程中可通过控制转动齿轮轴的力矩大小,较为准确地控制楔块所需的张紧压力。(2)装拆过程中,楔形块不会脱落,并能保证齿轮与齿条有较固定的中心距,操作轻便,筛网更换效率高。(3)结构简单紧凑,所占空间更小,安装拆卸简便,特别适用于筛箱空间狭小的振动筛。The advantages of the present invention are: (1) During the fastening process, the tensioning pressure required by the wedge can be controlled more accurately by controlling the torque of the rotating gear shaft. (2) During the assembly and disassembly process, the wedge-shaped block will not fall off, and it can ensure a relatively fixed center distance between the gear and the rack. The operation is easy and the screen replacement efficiency is high. (3) The structure is simple and compact, it takes up less space, and it is easy to install and disassemble, especially suitable for vibrating screens with small space in the screen box.
附图说明Description of drawings
图1是本发明的板框式筛网的楔形快速张紧装置的结构示意图的主视图。Fig. 1 is the front view of the structural schematic diagram of the wedge-shaped quick tensioning device of the plate and frame screen of the present invention.
图2是本发明的板框式筛网的楔形快速张紧装置的结构示意图的右视图。Fig. 2 is the right view of the structural schematic diagram of the wedge-shaped quick tensioning device of the plate and frame screen of the present invention.
图中:1.楔座,2.开口矩形管,3.楔形齿条,4.齿轮轴,5.板框式筛网,6.筛网支撑梁,7.齿轮轴支撑座,8.筛箱侧板。In the picture: 1. Wedge seat, 2. Open rectangular tube, 3. Wedge rack, 4. gear shaft, 5. Plate and frame screen, 6. Screen support beam, 7. Gear shaft support seat, 8. Screen box side panels.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下面结合附图对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings. The schematic embodiments of the present invention and their descriptions are only used to explain the present invention, and are not intended as an explanation of the present invention. limited.
如图1、图2所示,本发明的一种板框式筛网的楔形快速张紧装置,由楔座1、开口矩形管2、楔形齿条3、齿轮轴4、板框式筛网5、筛网支撑梁6、齿轮轴支撑座7、筛箱侧板8组成。As shown in Figure 1 and Figure 2, a wedge-shaped fast tensioning device for a plate-and-frame screen of the present invention consists of a wedge seat 1, an open rectangular tube 2, a wedge-shaped rack 3, a gear shaft 4, and a plate-and-frame screen 5. The screen support beam 6, the gear shaft support seat 7, and the screen box side plate 8 are composed.
所述楔座1、筛网支撑梁6固定连接在筛箱侧板8上,开口矩形管2的开口向下且焊接在楔座1上;楔座1和筛网支撑梁6间呈一定的夹角、该夹角的最大值不超过楔形齿条3与楔座1和筛网支撑梁6材料所允许的摩擦角;楔形齿条3所采用楔形角与楔座1和筛网支撑梁6间的夹角相同,其上部斜面的小端一侧开设轮齿,轮齿开设段的长度必须保证楔形齿条3能够被楔紧,楔形齿条3的两侧面上开设对称的凹槽,凹槽的上平面与楔形齿条3的上部斜面平行;开口矩形管2卡入楔形齿条3的两侧面上的凹槽,其凹槽使楔形齿条3在移动过程中与齿轮轴4保持较为固定的中心距。The wedge base 1 and the screen support beam 6 are fixedly connected to the screen box side plate 8, and the opening of the rectangular pipe 2 is welded on the wedge base 1 downward; the wedge base 1 and the screen support beam 6 have a certain The included angle and the maximum value of the included angle shall not exceed the friction angle allowed by the material of the wedge rack 3 and the wedge seat 1 and the screen support beam 6; The included angles between them are the same, and gear teeth are provided on the side of the small end of the upper inclined surface. The length of the teeth opening section must ensure that the wedge rack 3 can be wedged tightly, and symmetrical grooves are provided on both sides of the wedge rack 3. The upper plane of the groove is parallel to the upper slope of the wedge rack 3; the open rectangular tube 2 snaps into the grooves on both sides of the wedge rack 3, and the groove keeps the wedge rack 3 relatively close to the pinion shaft 4 during the movement. Fixed center distance.
所述齿轮轴支撑座7固定在筛箱侧板8外侧,齿轮轴4安装在齿轮轴支撑座7上,其轮齿与楔形齿条3上的轮齿啮合,当齿轮轴4顺时针转动时,其带动楔形齿条3向左移动,楔形齿条3被楔紧,从而板框式筛网5被楔形齿条3压紧;当齿轮轴4逆时针转动时,其带动楔形齿条3向右移动,楔形齿条3被放松,从而板框式筛网5被放松。The gear shaft support seat 7 is fixed on the outside of the screen box side plate 8, the gear shaft 4 is installed on the gear shaft support seat 7, and its gear teeth mesh with the gear teeth on the wedge rack 3. When the gear shaft 4 rotates clockwise , which drives the wedge rack 3 to move to the left, and the wedge rack 3 is wedged tightly, so that the plate and frame screen 5 is pressed tightly by the wedge rack 3; when the gear shaft 4 rotates counterclockwise, it drives the wedge rack 3 to Moving to the right, the wedge-shaped rack 3 is loosened, so that the plate-and-frame screen 5 is loosened.
所述楔座1呈L型结构,其竖直的部分与筛箱侧板8焊接,下部平放部分中段开设一定宽度的缺口,同时在开口矩形管2的上部与楔座1下部开设缺口对应的位置开设相同长度的缺口,以保证齿轮轴4和楔形齿条3的轮齿部分能够啮合。The wedge base 1 has an L-shaped structure, its vertical part is welded to the side plate 8 of the screen box, and a gap of a certain width is opened in the middle section of the lower horizontal part. The position offers the breach of same length, to guarantee that the gear tooth part of pinion shaft 4 and wedge rack 3 can engage.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the scope of the present invention. Protection scope, within the spirit and principles of the present invention, any modification, equivalent replacement, improvement, etc., shall be included in the protection scope of the present invention.
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CN114382409A (en) * | 2021-12-17 | 2022-04-22 | 中铁十九局集团轨道交通工程有限公司 | A rock formation drilling device for deep hole blasting |
AT524666B1 (en) * | 2021-08-25 | 2022-08-15 | Rubble Master Hmh Gmbh | Screen box with a frame and a screen lining having tensioning anchors on the peripheral side |
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Publication number | Priority date | Publication date | Assignee | Title |
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AT524666A4 (en) * | 2021-08-25 | 2022-08-15 | Rubble Master Hmh Gmbh | Screen box with a frame and a screen lining having tensioning anchors on the peripheral side |
CN114382409A (en) * | 2021-12-17 | 2022-04-22 | 中铁十九局集团轨道交通工程有限公司 | A rock formation drilling device for deep hole blasting |
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Application publication date: 20180807 |