CN108369393A - There are the replaceable units for changing the magnet that angular variation senses for toner level for image forming apparatus - Google Patents
There are the replaceable units for changing the magnet that angular variation senses for toner level for image forming apparatus Download PDFInfo
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- CN108369393A CN108369393A CN201580084924.7A CN201580084924A CN108369393A CN 108369393 A CN108369393 A CN 108369393A CN 201580084924 A CN201580084924 A CN 201580084924A CN 108369393 A CN108369393 A CN 108369393A
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- Prior art keywords
- magnet
- shaft
- linkage
- ink powder
- rotation
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0848—Arrangements for testing or measuring developer properties or quality, e.g. charge, size, flowability
- G03G15/0856—Detection or control means for the developer level
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G21/00—Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
- G03G21/16—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements
- G03G21/18—Mechanical means for facilitating the maintenance of the apparatus, e.g. modular arrangements using a processing cartridge, whereby the process cartridge comprises at least two image processing means in a single unit
- G03G21/1803—Arrangements or disposition of the complete process cartridge or parts thereof
- G03G21/1817—Arrangements or disposition of the complete process cartridge or parts thereof having a submodular arrangement
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/08—Details of powder developing device not concerning the development directly
- G03G2215/0888—Arrangements for detecting toner level or concentration in the developing device
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Dry Development In Electrophotography (AREA)
Abstract
According to an example embodiment, a kind of replaceable units for electronic photographic image forming device, including shell, which has the reservoir for storing ink powder.Rotatable shaft is arranged within reservoir and has rotary shaft.First magnet and the second magnet are connected to shaft, and can be rotated around rotary shaft in response to the rotation of shaft.First magnet and the second magnet can be detected when replaceable units are installed in image forming apparatus by magnetic sensor.The polarity of first magnet is oppositely oriented relative to the polarity of shaft and the second magnet.Angle offset between the first magnet and the second magnet changes according to the amount of toner in reservoir.
Description
Background
1. open field
Present disclosure relates generally to image forming apparatus, and relates more particularly to a kind of for image forming apparatus
Replaceable units with the magnet that variation angular variation senses for toner level.
2. description of related art
In the printing process of electrofax, electrification rotating photosensitive drum is selectively exposed to laser beam.Photosensitive drums expose
It is discharged to the region of laser beam, generates the electrostatic latent image of the page in photosensitive drums to be printed on.Toner particles are then by feeling
Sub-image on light drum statically picks up, and rendered image is generated on drum.Rendered image is directly by photosensitive drums or indirectly by centre
Transfer component is transferred to print media (for example, paper).Ink powder is molten to medium followed by heat and pressure, to complete
Printing.
The ink powder supply of image forming apparatus, which is typically stored in, is installed in one or more of image forming apparatus
In replaceable units.When the no toner of these replaceable units, these units must be replaced or be further filled with, in order to
Continue to print.As a result, it is desirable to the remaining amount of toner in these units be measured, in order to warn in user's replaceable units
An almost empty state or avoid one in these units be it is empty after printing to avoid to image shape
It is damaged at device.Then, a kind of to be for measure in the replaceable units of image forming apparatus remaining amount of toner
System is desired.
It summarizes
According to an example embodiment, a kind of replaceable units for electronic photographic image forming device, including shell
Body, the shell have the reservoir for storing ink powder.Rotatable shaft is arranged within reservoir and with rotation
Axis.First magnet and the second magnet are connected to shaft, and can be rotated around rotary shaft in response to the rotation of shaft.The
One magnet and the second magnet can be detected when replaceable units are installed in image forming apparatus by magnetic sensor.First magnetic
The polarity of body is oppositely oriented relative to the polarity of shaft and the second magnet.Angle between the first magnet and the second magnet is inclined
Shifting amount changes according to the amount of toner in reservoir.
Embodiment includes following content:One wherein in the north and south poles of the first magnet refers to outward far from shaft
To, and another in the north and south poles of the second magnet far from shaft outwardly.
In some embodiments, the first magnet is substantially axially aligned with the second magnet about rotary shaft.Certain
In embodiment, the first magnet is substantially axially aligned with the second magnet about rotary shaft.
Embodiment includes following content:Wherein the first linkage is rotatable with shaft, and can be independently of shaft
Forward direction rotate backstop and after to rotation backstop between rotate.Second magnet is installed on the first linkage.In some realities
It applies in mode, the second linkage is held to rotate with shaft, and the first magnet is installed on the second linkage.
In some embodiments, the first linkage has the paddle structure that the operation in shaft is rotationally leading to the first magnet
Part, and the second magnet is rotationally following the first magnet in the operation of shaft.Pulpous state component may include third magnet.
In some embodiments, the first linkage is biased on the operation direction of rotation of shaft before component is biased towards to be stopped to rotation
Gear.
Include shell according to a kind of replaceable units for electronic photographic image forming device of the second example embodiment
Body, the shell have the reservoir for storing ink powder.Rotatable shaft is arranged within reservoir and with rotation
Axis.First magnet and the second magnet are connected to shaft, and can be rotated around rotary shaft in response to the rotation of shaft.The
One magnet and the second magnet pass through the inner wall of the shell of formation reservoir during the rotation of the first magnet and the second magnet
Near at least part.The first of first magnet extremely far from shaft outwardly, and the second of the second magnet is extremely far from shaft
Outwardly.The polarity of first pole is opposite with the polarity of the second pole.Angle offset between the first magnet and the second magnet
Changed according to the amount of toner in reservoir.
Include shell according to a kind of replaceable units for electronic photographic image forming device of third example embodiment
Body, the shell have the reservoir for storing ink powder.Rotatable shaft is arranged within reservoir and with rotation
Axis.First magnet, the second magnet and third magnet are connected to shaft, and can be revolved around rotary shaft in response to the rotation of shaft
Turn.First magnet, the second magnet and third magnet pass through to be formed during the rotation of the first magnet, the second magnet and third magnet
Near at least part of the inner wall of the shell of reservoir.Second magnet is rotationally leading to first in the operation of shaft
Magnet and third magnet are rotationally following the first magnet in the operation of shaft.Between first magnet and the second magnet
Angle offset between angle offset and the first magnet and third magnet changes according to the amount of toner in reservoir.
Brief description
It is included into the description and the attached drawing of a part for constitution instruction depicts several sides of present disclosure
Face, and together with the description explaining the principle of present disclosure.
Fig. 1 is the block diagram according to the imaging system of an example embodiment.
Fig. 2 is the perspective view of the ink powder casket and imaging unit according to example embodiment.
Fig. 3 and Fig. 4 be in fig. 2 shown in ink powder casket other perspective view.
Fig. 5 be in fig. 2 shown in ink powder casket exploded view, which show for keeping ink powder in reservoir therein.
Fig. 6 is the perspective view according to the paddle component of the ink powder casket of an example embodiment.
Fig. 7 A-C are according to the cross sectional side view of the ink powder casket of an example embodiment, and which depict sensing linkages
In the operation of various toner levels.
Fig. 8 be according to example embodiment when with reference to magnet and sensing magnet by the point of magnetic sensor
Figure of the angular distance relative to the remaining amount of toner in the reservoir of ink powder casket between them.
Fig. 9 A are the perspective views according to the sensing linkage of the second example embodiment.
Fig. 9 B are the perspective views according to the sensing linkage of third example embodiment.
Fig. 9 C are the perspective views according to the sensing linkage of the 4th example embodiment.
Figure 10 is the perspective view according to the paddle component of the ink powder casket of another example embodiment.
Detailed description
In the following description, with reference to attached drawing, wherein similar number represents similar element.These embodiments are filled
Divide detailed description, so that those skilled in the art can implement present disclosure.It will be appreciated that other embodiments also may be used
It is utilized, and process, electrical and change etc. mechanically can all be carried out, without departing from the model of present disclosure
It encloses.Example is only to represent possible variation.The part of some embodiments and feature may include in other embodiments
Or replace part and the feature of other embodiment.Therefore, the following description should not be regarded as limiting connotation, and this
Scope of the disclosure is only defined by the attached claims and its equivalent.
Referring now to attached drawing and referring specifically to Fig. 1, which show according to the imaging system 20 of an example embodiment
Block diagram is described.Imaging system 20 includes image forming apparatus 22 and computer 24.Image forming apparatus 22 is via communication link
26 communicate with computer 24.As used herein, term " communication link " generally refers to promote to carry out electricity between multiple components
Any structure of son communication, and it can be operated using cable technology or wireless technology, and may be embodied in internet
On communication.
In example embodiment shown in Fig. 1, image forming apparatus 22 is multi-purpose machine (sometimes referred to as integration
(AIO) device), it includes controller 28, print engine 30, laser scan unit (LSU) 31, imaging unit 32, ink powder casket 35,
User interface 36, medium loading system 38, supply channels 39 and scanner system 40.Image forming apparatus 22 can be through
It is communicated by the communication protocol (such as universal serial bus (USB), Ethernet or IEEE802.XX) and computer 24 of standard.
Image forming apparatus 22 for example can be printer/duplicator of electrofax, it includes integrated scanner system 40 or
The printer of independent electrofax.
Controller 28 includes processor unit and relevant memory 29.Processor may include microprocessor or centre
One or more integrated circuits of the form of unit are managed, and one or more application-specific integrated circuits can be formed
(ASIC).Memory 29 can be any volatibility or nonvolatile memory or its combination, and e.g. arbitrary access is deposited
Reservoir (RAM), read-only memory (ROM), flash memory and/or non-volatile ram (NVRAM).Optionally, memory 29 can be only
Vertical electronic memory (for example, RAM, ROM and/or NVRAM), hard disk drive, CD or DVD drive or any storage
The form of device device is used together for use in controller 28.Controller 28 for example can be printer and the scanning of combination
Device controller.
In shown example embodiment, controller 28 is communicated via communication link 50 with print engine 30.Controller
28 communicate via the processing circuit 44 of communication link 51 with imaging unit 32 and thereon.Controller 28 via communication link 52 with
Ink powder casket 35 and processing circuit 45 thereon communicate.Controller 28 is communicated via communication link 53 with medium loading system 38.
Controller 28 is communicated via communication link 54 with scanner system 40.User interface 36 is communicatively coupled to via communication link 55
Controller 28.Processing circuit 44,45 can provide respectively about the authentication function of imaging unit 32 and ink powder casket 35, safety and
Operation interlocking, operating parameter and use information.The processing of controller 28 printing and scan data, and operate and beat during printing
It prints engine 30 and operates scanner system 40 during scanning.
Computer 24 (it is optional) for example can be personal computer, and it includes such as RAM, ROM and/or NVRAM
Memory 60, such as keyboard and/or mouse input unit 62 and display 64.Computer 24 also includes processor, defeated
Enter/export (I/O) interface, and may include at least one Large Volume Data storage device, such as hard disk drive, CD-ROM
And/or DVD unit (not shown).Other than personal computer, computer 24 can also be that one kind can be formed with image and fill
The device of 22 communications is set, for example, such as tablet computer, smart mobile phone or other electronic devices.
In shown example embodiment, computer 24 includes software program, the software program in its memory
Including the program for acting as the Imaging driver 66 (such as printer/scanner drive software) for image forming apparatus 22 refers to
It enables.Imaging driver 66 is communicated via communication link 26 with the controller 28 of image forming apparatus 22.Imaging driver 66 promotes
Communication between image forming apparatus 22 and computer 24.The one side of Imaging driver 66 can for example be to provide format
The print data of change is more particularly supplied to print engine 30 with print image to image forming apparatus 22.Imaging drive
The another aspect of device 66 can for example promote to collect scanned data from scanner system 40.
In some cases, it would be desirable to operate image forming apparatus 22 in a standalone mode.In stand-alone mode, figure
As forming apparatus 22 can be run in the case of no computer 24.Then, Imaging driver 66 all or part of or
Similar driver can be located in the controller 28 of image forming apparatus 22, to adapt to printing when operating in a standalone mode
And/or the function of scanning.
Print engine 30 includes laser scan unit (LSU) 31, ink powder casket 35, imaging unit 32 and is fixed instrument 37,
It is all installed within image forming apparatus 22.Imaging unit 32 is removably mounted in image forming apparatus 22, and
And include accommodating toner cartridge and the developer unit 34 of ink powder conveyer system.In one embodiment, ink powder conveyer system
Utilize commonly known as single composition toning system.In this embodiment, ink powder transmission system includes ink powder adder roller, from ink
Powder box provides ink powder to developer roll.Scraper provides metering uniform layer of toner on the surface of developer roll.In another implementation
In mode, ink powder transmission system is known as double component development systems using usual.In this embodiment, in developer unit 34
Toner cartridge in ink powder and the mixing of magnetic support bead.Magnetic support bead can be coated with polymeric membrane to provide friction electricity
Property, to which ink powder is attracted to support bead when ink powder and magnetic support bead are mixed in toner cartridge.Implement herein
In example, developer unit 34 includes magnetic roller, is attracted the magnetic support bead thereon with ink powder by the use in magnetic field
To magnetic roller.
Imaging unit 32 also includes cleaner unit 33, accommodates photosensitive drums and waste ink powder removal system.Ink powder casket 35
It is removably mounted in imaging forming apparatus 22 with the relationship coordinated with the developer unit 34 of imaging unit 32.In ink powder casket
Outlet port on 35 is connected to the ingress port on developer unit 34, and ink powder is allowed periodically to be carried out from ink powder casket 35
Transmission, to replenish the toner cartridge in developer unit 34 again.
The print procedure of electrofax is well known in the art, thus has carried out brief description herein.
During printing, laser scan unit 31 generates sub-image in the photosensitive drums in cleaner unit 33.Ink powder passes through developer
Roller (in the situation of single composition toning system) or by magnetic roller (in the situation of double component development systems) from developer list
Toner cartridge in member 34 is transmitted to the sub-image in photosensitive drums, to generate rendered image.Rendered image is then transferred to by being imaged
Dieelctric sheet of the unit 32 received by the supply channels 39 is for printing.Ink powder can be by photosensitive drums or by from photosensitive drums
The intermediate transfer member for receiving ink powder is delivered directly to dieelctric sheet.Remaining ink powder is by waste ink powder removal system from photosensitive drums
It removes.Ink powder image is attached to dieelctric sheet in fuser 37, and is then sent to output position or one or more
A completion option, e.g. duplex printing device, stapler or card punch.
Referring now to Fig. 2, according to an example embodiment, ink powder casket 100 and imaging unit 200 are shown.Imaging
Unit 200 includes the developer unit 202 being mounted on common framework 206 and cleaner unit 204.As described above, imaging
Unit 200 and ink powder casket 100 are removably mounted in image forming apparatus 22.Imaging unit 200 can be slided first
It is inserted into dynamicly in image forming apparatus 22.As pointed by arrow shown in Fig. 2, ink powder casket 100 is then with single with imaging
Relationship that the developer unit 202 of member 200 coordinates and be inserted into image forming apparatus 22 and on frame 206.When more
When changing empty ink powder casket 100, this configuration allows ink powder casket 100 to be removed and reinsert easily, and it is single to remove imaging
Member 200.Imaging unit 200 can also be easily removed as needed, in order to safeguard, repair or replace and developer list
Member 202,206 associated component of cleaner unit 204 or frame, or exclude blocking for medium.
With reference to figure 2-5, ink powder casket 100 includes shell 102, and shell 102 has the closed reservoir for storing ink powder
104 (Fig. 5).Shell 102 may include the top being installed on pedestal 108 or lid 106.Pedestal 108 includes the first side wall
And second sidewall 110,112, it connects with the antetheca and rear wall 114,116 that adjoin and bottom 117.In an embodiment
In, top 106 is ultra sonically welded to pedestal 108, and closed reservoir 104 is consequently formed.First end cover and second end cover
118,120 it can be mounted to side wall 110,112 respectively, and may include that guiding element 122 is formed to assist ink powder casket 100 to be inserted into image
In device 22, for coordinating with developer unit 202.First end cover and second end cover 118,120 can be snapped onto appropriate position
It sets or is attached by screw or other fasteners.Guiding element 122 is traveling in the corresponding channel in image forming apparatus 22
In.Stabilizer blade 124 also may be disposed on the bottom 117 or end cap 118,120 of pedestal 108, to assist ink powder casket 100 to be inserted into
In image forming apparatus 22.Stabilizer blade 124 is received by frame 206, to promote the cooperation of ink powder casket 100 and developer unit 202.
Hand 126 may be disposed on the top 106 or pedestal 108 of ink powder casket 100, to assist ink powder casket 100 from imaging unit 200 and
The insertion and removal of image forming apparatus 22.Outlet port 128 is arranged on the antetheca 114 of ink powder casket 100, for making ink
Powder leaves from ink powder casket 100.
With reference to figure 5, various driving gears is accommodated in the space being formed between end cap 118 and side wall 110.It is main
Interfacing gear 130 is wanted to be engaged with the drive system in image forming apparatus 22, drive system provides torque and gives primary interface tooth
Wheel 130.Paddle component 140 is rotatably mounted within toner reservoir 104, wherein the driving shaft of paddle component 140
132 first end and second end extends respectively through the opening of the alignment in side wall 110,112.Driving gear 134 is set
In the first asthma of driving shaft 132, directly or come and primary interface gear 130 via the gear among one or more
Engagement.Bushing may be disposed at driving shaft 132 on each end of side wall 110,112.
The auger 136 of screw thread with first end and second end 136a, 136b and spiral is arranged on along antetheca
114 width extends in the channel 138 between side wall 110,112.Channel 138 can integrally be molded as antetheca 114
Part or be formed to be attached to the individual member of antetheca 114.When ink powder casket 100 is installed in image forming apparatus 22
When middle, channel 138 and ink powder casket 100 are generally horizontal in orientation.The first end 136a of auger 136 extends through side
Wall 110, and drive gear (not shown) be arranged on directly or via the gear among one or more and with mainly connect
On the first end 136a that ability to speak wheel 130 engages.Channel 138 may include open part 138a and closed part 138b.It opens
The part 138a put is open for toner reservoir 104, and from side wall 110 towards the second end 136b of auger 136
Extend.The closed part 138b in channel 138 extends from side wall 112, and closes the of optional gate and auger 136
Two end 136b.In this embodiment, outlet port 128 is arranged on the bottom of the closed part 138b in channel 138, thus
Gravity will may consequently contribute to ink powder is made to pass through outlet port 128 to leave.Gate is moved leaves outlet port 128 in blocking ink powder
The position of closure and permission ink powder leave between the open position of outlet port 128.
When paddle component 140 rotates, ink powder is transmitted to the part of the opening in channel 138 from toner reservoir 104
In 138a.When auger 136 rotates, be delivered in the ink powder that is received in channel 138 to channel 138 closed part
138b, ink powder at this by by leave in outlet port 128 to the corresponding ingress port 208 in developer unit 202
(Fig. 2).In one embodiment, the ingress port 208 of developer unit 202 is surrounded by foam seal 210, foam seal
The 210 interface leakages for capturing remaining ink powder and avoiding ink powder between outlet port 128 and ingress port 208.
Drive system in image forming apparatus 22 is comprising drive motor and from drive motor to the drive of driving gear
Dynamic transmission device, when ink powder casket 100 is installed in image forming apparatus 22, driving gear is matched with primary interface gear 130
It closes.Drive system in image forming apparatus 22 may include the device of the e.g. coding of code wheel (for example, being coupled to drive
The shaft of dynamic motor) and e.g. infrared sensor relevant code reader to sense the movement of the device of the coding.
Code reader and controller 28 communicate, in order to allow controller 28 to track primary interface gear 130, auger 136 and paddle
The rotation amount of shape component 140.
Although example embodiment shown in figs. 2-5 include the form of ink powder casket 100 and imaging unit 200 can be more
Change pair of unit, it will be appreciated that the replaceable units of image forming apparatus can utilize as needed it is any appropriate
Configuration.For example, in one embodiment, for the main ink powder supply of image forming apparatus, developer unit and clear
Clean device unit is accommodated in replaceable units.In another embodiment, the main ink powder for being used for image forming apparatus is supplied
And developer unit is arranged in the first replaceable units, and cleaner unit is arranged on the second replaceable units
In.Furthermore although the image forming apparatus 22 of example discussed above includes ink powder casket and corresponding imaging unit,
Image forming apparatus is configured in the situation of colour print, and independent replaceable units can be used in required each ink powder
Color.For example, in one embodiment, image forming apparatus includes four ink powder caskets and four corresponding imaging units, often
A ink powder casket includes specific ink powder color (for example, black, cyan, yellow and magenta), and each imaging unit pair
It should be in one in these ink powder caskets to allow colour print.
Fig. 6 shows the paddle component 140 according to an example embodiment in further detail.Operationally, shaft 132 exists
The side shown by the arrow A in Fig. 6 rotates up.Paddle component 140 includes the fixed paddle fixed to shaft 132
141 so that fixed paddle 141 is rotated with shaft 132.In one embodiment, shaft 132 extends from side wall 110
To side wall 112.In discribed embodiment, fixed paddle 141 includes multiple arms from shaft 132 radially
Portion 142.In discribed example embodiment, fixed paddle 141 includes the arm 142 of two groups of 142a, 142b.Herein
In embodiment, depicted in figure 6 in position, the arm 142 of first group of 142a extends from shaft 132 towards rear wall 116,
And the arm 142 of second group of 142b extends from shaft 132 towards antetheca 114.Certainly, these positions are with the rotation of shaft 132
And change.The arm 142 of each group of 142a, 142b are aligned and axially deviate radially from each other.The arm of first group of 142a
About 180 degree is deviated on 142 circumference of arm of 142 and second group of 142b.Other embodiment includes one group extended from shaft 132
Arm 142 is more than two groups of arms 142.In other embodiments, arm 142 is not groups of arrangement.Furthermore arm
142 can be radial with desired any mode or non-radially from the extension of shaft 132.
Fixed paddle 141 may include the cross member 144 for the arm 142 for being connected to each group of 142a, 142b.Cross member
144 can cross over all or part of extension of the arm of group 142a, 142b.Cross member 144 helps arm when shaft 132 rotates
Portion 142 is stirred in reservoir 104 and mixed toner.The crusher (breaker bar) 146 for being roughly parallel to shaft 132 can
To be arranged radially outward from each cross member 144, and it is connected to the distal end of arm 142.Crusher 146 is configured to
Tightly close to the inner surface of shell 102, and it is not exposed to the inner surface of shell 102, to help the broken interior table opened close to shell 102
The ink powder that face is lumpd.Scraper 148 can be extended with a kind of mode of cantilever from cross member 144.Scraper 148 is by e.g. gathering
The soft material of ethylene glycol terephthalate (PET) material is formed by, e.g. can be from Virginia, The United States state
What the DuPont Teijin Films of Chester were boughtScraper 148 and top 106, antetheca 114, rear wall 116
And the inner surface of bottom 117 forms interference fit, to wipe ink powder from the inner surface of reservoir 104.When shaft 132 rotates
When, ink powder is also pushed into the part 138a of the opening in channel 138 by scraper 148.Specifically, when cross member 144 is rotated from bottom 117
Part 138a by the opening in channel 138 and when to top 106, the interference between scraper 148 and the inner surface of antetheca 114
Cooperation is so that as part 138a of the scraper 148 by the opening in channel 138, scraper 148 has elastic response, thus by ink powder
Flick or push the part 138a towards the opening in channel 138.Additional scraper can be arranged on shaft as needed
On the arm 142 of 132 axial end, to wipe ink powder from the inner surface of side wall 110 and 112.It is fixed shown in figure 6
Paddle 141 being not intended to limit property of arrangement.Fixed paddle 141 can include protruding portion, stir as needed
Any combination appropriate for mixing device, paddle, scraper and linkage, is stored in stirring and moving in reservoir 104
Ink powder.
In discribed example embodiment, permanent magnet 150 can be rotated with shaft 132, and can be by such as
With in the magnetic sensor detection discussed more detail below.In one embodiment, magnet 150 is by fixed paddle
141 are connected to shaft 132.In discribed example embodiment, the arm 142 of first group of 142a includes to be arranged in shaft
A pair of axially spaced arm 143 of 132 axial end.Arm 143 is prolonged radially outward from shaft 132
It stretches, and bending then opposite with the operation direction of rotation of shaft 132 in the distal end of arm 143.145 arm portions of cross member
143 distal end, and shaft 132 is substantially parallel to extend.In the example embodiment shown, magnet 150 is set
In fingers 152, the extension outside towards the inner surface of shell 102 from cross member 145 of fingers 152.Fingers 152 prolong
Reach the inner surface tightly close to shell 102 but not in contact with the inner surface to shell 102 so that magnet 150 is arranged on
Tightly close at the inner surface of shell 102.In one embodiment, fixed paddle 141 includes non-magnetic material, and
Magnet 150 is maintained at by frictional fit in the recess in fingers 152.Magnet 150 can also utilize adhesive agent or tight
Firmware and be attached to fingers 152, as long as being detached from i.e. from fingers 152 during the operation that magnet 150 will not be in ink powder casket 100
It can.Magnet 150 can be any size and shape appropriate, in order to be detected by magnetic sensor.For example, magnet 150 can
To be the object of edge cylinders, sphere or the cylinder of cube, rectangle, octagon or other forms, thin slice or noncrystalline shape.
In another embodiment, fingers 152 include magnetic material so that the main body of fingers 152 constitutes magnet 150.Magnet 150 can
To be made of any suitable material of steel, iron, nickel etc..Although example embodiment shows magnetic depicted in figure 6
Body 150 is mounted on the fingers 152 of fixed paddle 141, but magnet 150 may be disposed at and be connected to appointing for shaft 132
On what linkage appropriate, e.g. cross member, arm, protruding portion, fingers, the blender of fixed paddle 141, paddle
Shape portion, etc., or with fixed paddle 141 be to separate.
Sensing linkage 160 is mounted to shaft 132.Linkage 160 is sensed as shaft 132 rotates, but certain
It can be moved independently of shaft 132 in kind degree.Sense linkage 160 relative to fixed paddle 141 and relative to
Forward direction rotate backstop and after to magnet 150 between rotation backstop freely on shaft 132 forward and back rotation.Sensing
Linkage 160 includes guide's paddle component 162.In discribed embodiment, guide's paddle component 162 is by a pair of of arm
164 are connected to shaft 132, this is arranged between the arm 143 of fixed paddle 141 and beside it arm 164.First
It includes paddle surface 166 to lead paddle component 162, and paddle surface 166 is as being bonded on reservoir with discussing more detail below
Ink powder in 104.In discribed example embodiment, paddle surface 166 is substantive plane, and is joined perpendicular to sensing
The direction of motion of dynamic device 160, to allow paddle surface 166 to impinge upon the ink powder in reservoir 104.
It includes one or more permanent magnets 168 to sense linkage 160 also.Magnet 168 is installed in sensing linkage dress
It sets in 160 one or more magnet supports 170, magnet 168 is configured to the inner surface tightly close to shell 102, still
Not in contact with the inner surface to shell 102.In this way, magnet 168 is configured to the inner surface tightly close to shell 102,
But the inner surface of shell 102 does not hinder to sense the movement of linkage 160.In discribed example embodiment, magnetic
Body support element 170 is connected to shaft 132 by a pair of of arm 172, this is arranged on arm 172 on the arm of fixed paddle 141
Between portion 143 and beside it.Arm 172 is connected to arm 164.In this embodiment, in the position that Fig. 6 describes,
Arm 172 extends from shaft 132 towards top 106.Certainly, the position of arm 172 changes as shaft 132 rotates.Herein
In embodiment, magnet support 170 is relatively thin on radial dimension, and relative to shaft 132 and along magnet 168
Rotating path circumferentially extend between the distal end of arm 172, to pass through in reservoir 104 in magnet support 170
The resistance in magnet support 170 is minimized when ink powder.Along the operation direction of rotation A of shaft 132, guide's paddle component
162 are arranged on before magnet 150 (for example, by being less than 180 degree), and magnet 150 is arranged on before magnet 168
(for example, by being less than 180 degree).
In discribed example embodiment, two magnets 168a, 168b are installed in magnet support 170;So
And as discussed below, a magnet 168 or more than two magnets 168 can be used as needed.Magnet 168a,
168b is substantive radial each other relative to shaft 132 and is axially aligned, and circumferentially spaced.Magnet 168 is also opposite
It substantially radially and is axially aligned with magnet 150 in shaft 132, and circumferentially spaced.In one embodiment, magnetic
Body support element 170 includes non-magnetic material, and magnet 168 is maintained at by frictional fit in magnetic support element 170
In one or more recesses.Magnet 168 can also be attached to magnet support 170 using adhesive agent or fastener, only
Magnet 168 is wanted not to be detached from from magnet support 170 during the operation of ink powder casket 100.As explained above, magnet 168
It can be any size and shape appropriate, and include any material appropriate.Many may be used not in magnet support 170
Same form, including arm, protruding portion, linkage, cross member, etc..
In some embodiments, sensing linkage 160 is by one or more biasing members and in operation direction of rotation
On be biased towards before to rotation backstop.In discribed example embodiment, sensing linkage 160 by connecting at one end
To magnet support 170 arm 172 and be connected in the other end fixed paddle 141 arm 143 extension spring
176 are subject to bias.However, as needed, any biasing member appropriate can all be used.For example, in another embodiment
In, torque spring will sense linkage 160 and carry out bias on operation direction of rotation.In another embodiment, bullet is compressed
Spring is connected to the arm 164 of guide's paddle component 162 and is connected to the arm of fixed paddle 141 in the other end at one end
143.In another embodiment, when the sensing rotation of linkage 160 passes through uppermost of its rotating path, sensing connection
Dynamic device 160 is freely declined towards its forward direction rotation backstop by gravity.In discribed example embodiment, forward direction rotation
It includes backstop 178 to turn backstop, which prolongs from the side axial of one or two arm 172 of magnet support 170
It stretches.Backstop 178 is arch and includes piloting surface 180, and piloting surface 180 contacts the arm of fixed paddle 141
143, the movement with limitation sensing linkage 160 relative to magnet 150 on operation direction of rotation.In discribed example reality
It applies in mode, the backward tail portion 182 for rotating backstop and including guide's paddle component 162.The tail portion 182 of guide's paddle component 162 connects
The pilot section 184 for touching cross member 145, with limitation sensing linkage 160 relative to magnet 150 relative to operation rotation side
To direction on movement.It will be appreciated that it can be used as needed by rotating backstop and backward rotation backstop forward
Its form.
Fig. 7 A-7C describe operation of the magnet 150 and 168 in various toner levels.Fig. 7 A-7C be along shaft 132 and
The rotating path of paddle component 140 with dotted line describe clock face, so as to contribute to magnet 150 and 168 operation explanation.As
It discusses more detail below, magnet 150 and 168 is detected during the rotation that magnetic sensor 190 is provided in shaft 132
Movement, in order to judge the remaining amount of toner in reservoir 104.In one embodiment, magnetic sensor 190 is mounted
On the shell 102 of ink powder casket 100.In this embodiment, 45 electricity of processing circuit of magnetic sensor 190 and ink powder casket 100
Son communication, thus the information from magnetic sensor 190 can be transferred into the controller 28 of image forming apparatus 22.In another reality
It applies in mode, when ink powder casket 100 is installed in image forming apparatus 22, magnetic sensor 190 is arranged on image and is formed
On the part adjacent to shell 102 of device 22.In this embodiment, 28 electronic communication of magnetic sensor 190 and controller.
In discribed example embodiment, magnetic sensor 190 is configured to adjacent to top 106 or on top 106.
In other embodiments, magnetic sensor 190 is configured to adjacent to bottom 117, antetheca 114, rear wall 116 or side wall
110 or 112, or on it.Magnetic sensor 190 is configured to adjacent to top 106, bottom 117, antetheca 114 wherein
Or rear wall 116 or those of on it in embodiment, magnet 150 and 168 is configured to when shaft 132 rotates, phase
Inner surface is sent out adjacent to top 106, bottom 117, antetheca 114 or rear wall 116, e.g. in fixed paddle 141 and sensing
The radial extremity of linkage 160.Magnetic sensor 190 is configured to adjacent to side wall 110 or 112 or on it wherein
Those of in embodiment, magnet 150 and 168 is configured to the inner surface adjacent to side wall 110 or 112, e.g. in fixation
Paddle 141 and sensing linkage 160 axial end.Magnetic sensor 190 can detect magnetic field
Any device appropriate of presence or absence.For example, magnetic sensor 190 can be hall effect sensor, it is in response in magnetic
And change its energy converter electrically exported.In discribed example embodiment, magnetic sensor 190 is arranged on storage
The outside of device 104 and in the position at about " 12 o'clock " relative to paddle component 140.
When shaft 132 rotates, sensing linkage 160 and magnet 168 can be used to relative to the movement of magnet 150
Determine amount of toner remaining in reservoir 104.When shaft 132 rotates, in discribed embodiment, fixed paddle
Portion 141 is rotated with shaft 132 so that magnet 150 is all passed in identical point by magnetism during each revolution of shaft 132
Sensor 190.On the other hand, relative to shaft 132 can be freely rotatable its forward direction rotation backstop with after to rotation backstop it
Between sensing linkage 160 movement according to being present in depending on the amount of the ink powder 105 in reservoir 104.Therefore, in shaft
During 132 revolution, magnet 168 is to pass through magnetic sensor in different points according to the toner level in reservoir 104
190.Then, when magnet 150 and magnet 168 are by magnetic sensor 190, as reference point magnet 150 with sense is provided
Angular distance between the magnet 168 of measuring point or the variation in offset can be used to determine the remaining amount of toner in reservoir 104.
In optional embodiment, connection magnet 150 to the linkage of shaft 132, e.g. fixed paddle 141, in certain journey
It can be moved independently of shaft 132 on degree;However, it is preferred that magnet 150 shaft 132 it is each revolution during all opposite
Pass through magnetic sensor 190 in the identical position of shaft 132 so that the position of magnet 168 can be consistently relative to magnet
150 position is assessed.
When toner reservoir 104 is quite expired, the ink powder 105 being present in reservoir 104 prevents sensing linkage 160
It proceeds to before its backward rotation backstop.Instead, when shaft 132 rotates, sensing linkage 160 is by fixed paddle
141 are forced through the path of its rotation.Then, when toner reservoir 104 is quite expired, in the magnetic by magnetic sensor 190
The rotation of shaft 132 between body 150 and magnet 168a, the 168b on sensing linkage 160 for passing through magnetic sensor 190
It is in its maximum value to turn amount.In other words, because sensing linkage 160 is behind to rotation backstop, therefore when magnet 168a is arrived
When up to magnetic sensor 190 slave magnet 168a to the angular distance of magnet 150 and when magnet 168b reaches magnetic sensor 190
To the angular distance of magnet 150 be in its maximum limit slave magnet 168b.
When the toner level in reservoir 104 reduces as shown in fig. 7, sensing linkage 160 is first
When leading paddle component 162 and being rotated forward from " 12 o'clock " position, it is arranged forward from its backward rotation backstop.Guide's paddle component
162 proceed to before the backward rotation backstop of sensing linkage 160, until paddle surface 166 contacts ink powder 105,
It stops the advance of sensing linkage 160.In the embodiment that wherein paddle component 140 includes scraper 148, scraper
148 be not present in along by guide's paddle component 162 across shaft 132 the axial arm 142 that is partially attached to
On the cross member 144 of group 142b so that after guide's paddle component 162 rotates forward from " 12 o'clock " position, just in paddle
Before surface 166 contacts ink powder 105, ink powder 105 is not disturbed.Under higher toner level, guide's paddle component 162 exists
Magnet 168a, 168b are just stopped by ink powder 105 before reaching magnetic sensor 190 so that in the magnet by magnetic sensor 190
150 and pass through magnetic sensor 190 magnet 168a, 168b between the rotation amount of shaft 132 maintain its maximum value.Sense
It surveys linkage 160 then substantially to maintain to be still on the top of ink powder 105 (or slightly under it), until fixed paddle
Shape portion 141 catch up with guide's paddle component 162 and fixed paddle 141 in the rear of sensing linkage 160 to rotation backstop
Restore to push sensing linkage 160.
With reference to figure 7B, when the toner level in reservoir 104 is persistently reduced, guide's paddle component 162 reaches wherein
To at the point of ink powder 105, magnet 168a is detected by magnetic sensor 190.Therefore, in the magnet by magnetic sensor 190
150 and pass through magnetic sensor 190 magnet 168a between shaft 132 rotation amount reduce.Sense linkage 160 then
It substantially maintains to be still on the top of ink powder 105 (or slightly under it), wherein magnet 168a is in magnetic sensor 190
Sensing window in, until fixed paddle 141 catch up with guide's paddle component 162 and restore push sensing linkage
160.Therefore, before magnet 168b reaches magnetic sensor 190, guide's paddle component 162 is stopped by ink powder 105 so that
The rotation of magnet 150 by magnetic sensor 190 and the shaft 132 between the magnet 168b by magnetic sensor 190
Amount maintains its maximum value.
With reference to figure 7C, when the toner level in reservoir 104 further reduces, guide's paddle component wherein
162 reach at the point of ink powder 105, and magnet 168a is by magnetic sensor 190, and magnet 168b is by magnetic sensor
190 detect.Therefore, by magnetic sensor 190 magnet 150 with by magnetic sensor 190 magnet 168a and
The rotation amount of shaft 132 between 168b is lowered both relative to its maximum value.Thus, it will be appreciated that magnet 168a,
The movement of 168b is related to the amount of the remaining ink powder 105 in reservoir 104 relative to the movement of magnet 150.
Fig. 8 be according to example embodiment magnet 150 with pass through magnetic sensor in magnet 168a and 168b
Figure of the angular distance relative to the amount of remaining ink powder 105 in reservoir 104 when 190 point between them.Specifically, line A
It is amount of the angular distance relative to the remaining ink powder 105 in reservoir 104 between magnet 150 and magnet 168a, and line B is
Amount of the angular distance relative to the remaining ink powder 105 in reservoir 104 between magnet 150 and magnet 168b.As in fig. 8
It is shown, under higher toner level, in the magnet 150 by magnetic sensor 190 and the magnet by magnetic sensor 190
The rotation amount of shaft 132 between 168a, 168b maintains its maximum value.In this example, when about 450 grams of ink powder 105
When maintaining in reservoir 104, guide's paddle component 162 proceeds to before the backward rotation backstop of sensing linkage 160,
It is that ink powder 105 at point in the sensing window of magnetic sensor 190 is until paddle surface 166 is touched in magnet 168a
Only.Therefore, by magnetic sensor 190 magnet 150 and pass through the shaft between the magnet 168a of magnetic sensor 190
132 rotation amount reduces, and in the magnet 150 by magnetic sensor 190 and the magnet 168b by magnetic sensor 190
Between the rotation amount of shaft 132 then maintain its maximum value.In this example, when about 300 grams of ink powder 105 maintains storage
When in storage 104, guide's paddle component 162 proceeds to before the backward rotation backstop of sensing linkage 160, until paddle
Surface 166 touches until magnet 168b is the ink powder 105 at the point of magnetic sensor 190 sensed in window.Therefore,
By the magnet 150 of magnetic sensor 190 and passing through the shaft 132 between the magnet 168a and 168b of magnetic sensor 190
Rotation amount be lowered both relative to its maximum value.
In some embodiments, the pole of each magnet 150,168 is pointed to the position of magnetic sensor 190, to promote
Magnet 150,168 is set to be detected by magnetic sensor 190.For example, being positioned near top 106 in magnetic sensor 190
Or on top 106 in the case of, the pole of each magnet 150,168 is radially outward directed when shaft 132 is rotated far from shaft 132
And it is directed toward top 106, bottom 117, antetheca 114 and rear wall 116.Magnetic sensor 190 can be configured to detection the arctic with
And one in the South Pole or the two.In one during magnetic sensor 190 detects the arctic and the South Pole, magnet 150,168
It is configured such that magnetic sensor 190 is directed toward in detected pole.
In the case where magnetic sensor 190 is configured as detection north and south poles the two, in some embodiments, magnetic
Magnetic sensor 190 is directed toward in first pole of body 150, and the opposite pole of magnet (multiple magnets) 168 is directed toward magnetic sensor 190.
For example, Fig. 6 shows and is radially outward directed far from shaft 132 when shaft 132 is rotated and 106, bottom 117 at the top of being directed toward, preceding
The arctic of the magnet 150 of wall 114 and rear wall 116, and be radially outward directed and refer to far from shaft 132 when shaft 132 is rotated
To the South Pole of the magnet 168a and 168b of top 106, bottom 117, antetheca 114 and rear wall 116.Magnet 150 and magnet is (multiple
Magnet) 168 opposite pole is directed toward that allow controller 28 (or another processor) to be based on detected towards magnetic sensor 190
Polarity distinguish magnet 150 and magnet (multiple magnets) 168 immediately.Otherwise, have in magnet 150 and magnet (multiple magnets) 168
In the case of having the identical orientation relative to magnetic sensor 190, processor is sent out between the detection of continuous magnet by comparing
The rotation amount of raw shaft 132 and magnet (multiple magnets) 168 relative to the possibility Angle Position of magnet 150 known range (with
And if there is the known angular distance between magnet 168a, 168b etc. in the case of more than one magnet 168) must be inferred to
The magnet detected by magnetic sensor 190 is magnet 150 or magnet (multiple magnets) 168.Magnet (multiple magnets) 168 phases
Backstop and the backward position for rotating backstop are rotated by sensing the forward direction of linkage 160 for the range of the Angle Position of magnet 150
It sets to limit.Therefore, there is the identical orientation relative to magnetic sensor 190 in magnet 150 and magnet (multiple magnets) 168
In the case of, the detection of at least two magnets needs before magnet 150 can be distinguished with magnet (multiple magnets) 168.
Information from magnetic sensor 190 can by controller 28 or the processor communicated with controller 28 (such as
The processor of processing circuit 45) it uses, to help the amount of the remaining ink powder 105 in reservoir 104 is determined.In an embodiment party
In formula, the initial amount of the ink powder 105 in reservoir 104 is recorded in and handles electricity when filling the ink powder casket 100
In 45 relevant memory of road.Then, it is determined in reservoir 104 when in image forming apparatus 22 in installation ink powder casket 100
The processor of the amount of remaining ink powder 105 can determine the initial toner level in reservoir 104.Optionally, it is used for spy
Same amount of ink powder can be received in by determining each ink powder casket 100 of the image forming apparatus 22 of type so that used in processor
Initial toner level in reservoir 104 can be fixed value for all ink powder caskets 100.When ink powder is based on figure
When being loaded into imaging unit 200 from ink powder casket as forming apparatus 22 and/or one or more operating conditions of ink powder casket 100,
Processor then estimates the remaining amount of toner in reservoir 104.In one embodiment, when shaft 132 and auger
136 be rotated to from ink powder casket 100 transmit ink powder to imaging unit 200 when, the amount of remaining ink powder 105 in reservoir 104
It is subject to approximation from the filling speed of toner reservoir 104 according to derived ink powder 105 by rule of thumb.In this embodiment, it remains
The estimation of the amount of remaining ink powder 105 is reduced according to the rotation amount of the drive motor of image forming apparatus 22, and drive motor carries
For the rotary force determined by controller 28 to primary interface gear 130.In another embodiment, when ink powder casket 100 is pacified
When in image forming apparatus 22, the estimation of the amount of remaining ink powder 105 is according to the ink powder utilized included in ink powder casket 100
Color and the number of printable element (pixel) that prints and reduce.In another embodiment, the amount of remaining ink powder 105
Estimation reduced according to the number of pages of printing.
It is happened at the magnet 150 by magnetic sensor 190 and each magnet by magnetic sensor 190 wherein
In the situation that the rotation amount of shaft 132 between 168 reduces, the amount of remaining ink powder 105 can be directed in reservoir 104
Specific ink powder casket is designed and is determined by rule of thumb.Therefore, every time in the detection of magnet 150 with one 's in magnet 168
The rotation amount of shaft 132 between detection is when reducing from its maximum value, and processor can be according to being empirically determined and logical
Cross the rotation of the shaft 132 between the magnet 150 of magnetic sensor 190 and the corresponding magnet 168 by magnetic sensor 190
Relevant amount of toner is reduced to adjust the estimation of the remaining amount of toner in reservoir 104 in amount.
For example, toner level in reservoir 104 can by from the ink powder 105 being provided in reservoir 104 most
Just amount starts, and as ink powder 105 from reservoir 104 is consumed and reduces the amount of the remaining ink powder 105 in reservoir 104
Estimation be subject to approximation.As discussed above, the estimation of remaining ink powder can be based on such as drive motor rotation amount, master
Want interfacing gear 130 or shaft 132, printing quantity, the quantity of page of printing of pixel etc. one or more conditions and
It reduces.The amount of toner of remaining estimation can such as by controller 28 by magnetic sensor 190 magnet 150 and pass through magnetic
Property sensor 190 sensing linkage 160 magnet 168a between identified shaft 132 rotation amount reduce when according to it
Maximum value is recalculated.In one embodiment, this include with and by magnetic sensor 190 magnet 150 with
It is surplus to replace by the relevant empirical value of reduction on the rotation amount of the shaft 132 between the magnet 168a of magnetic sensor 190
The estimation of remaining amount of toner.In another embodiment, recalculate current estimation for remaining amount of toner and with
By magnetic sensor 190 magnet 150 and pass through the rotation of the shaft 132 between the magnet 168a of magnetic sensor 190
Both the relevant empirical value of reduction in amount gives weight.The amount of remaining ink powder 105 is modified in reservoir 104
Estimation is then consumed from reservoir 104 and is lowered with using one or more condition ink powders 105 as discussed above.When
It links and fills with the sensing by magnetic sensor 190 in the magnet 150 by magnetic sensor 190 determined by controller 28
When setting the rotation amount of the shaft 132 between 160 magnet 168b and reducing from its maximum value, the amount of the estimation of remaining ink powder can be with
It is recalculated again.As discussed above, this estimation that may include replacing remaining amount of toner or for remaining ink powder
The current estimation of amount and in the magnet 150 and magnet 168b by magnetic sensor 190 by magnetic sensor 190
Between shaft 132 rotation amount on the estimation of both giving weight of the relevant empirical value of reduction recalculate.This process
It can be repeated, until reservoir 104 is finished ink powder 105.In one embodiment, remaining in reservoir 104
The current estimation of the amount of ink powder 105 be stored in in 45 relevant memory of the processing circuit of ink powder casket 100 so that in ink
Powder casket 100 is removed from image forming apparatus 22 and in the case of another image forming apparatus 22, then this is estimated
Meter and ink powder casket 100 move together.
In this way, the movement of magnet 168 can be used as relative to the detection of the movement of magnet 150 for according to as above
It is discussed be, for example, by rule of thumb other conditions of the number of derived ink powder filling speed or the pixel or page of printing storing
The correction of the estimation of toner level in storage 104, variation is contemplated and corrects the possible mistake in such estimation
Difference.For example, according to the ink powder for being, for example, the condition of the number of derived ink powder filling speed or the pixel or page of printing by rule of thumb
Horizontal estimation may during the service life of the ink powder casket 100 and in reservoir 104 remaining ink powder 105 actual amount
Offset, also that is, the difference between the estimation and actual toner level of toner level may be with the ink powder casket 100
Service life and have increased tendency.Remaining ink powder is recalculated relative to the movement of magnet 150 according to the movement of magnet 168
The estimation of 105 amount helps to correct this offset, to provide in reservoir 104 amount of remaining ink powder 105 it is more acurrate
Estimation.
It will be appreciated that according to recalculating for the estimation for expecting to have the remaining amount of toner of how many times, sensing linkage dress
It sets 160 and may include desired arbitrary an appropriate number of magnet 168.For example, it is expected the more frequent of estimative toner level
The situation recalculated in, sensing linkage 160 may include more than two circumferentially spaced magnets each other
168.Optionally, it is expected that recalculating only micro- for estimative toner level (is, for example, once to be almost close to reservoir 104
Empty point) situation in, sensing linkage 160 may include single magnet 168.Magnet 168 is relative to guide's paddle component 162
Position can be selected, in order to sense desired specific toner level (for example, 300 grams of remaining ink powder, 100 grams
Remaining ink powder etc.).Furthermore during operation of the shaft 132 in ink powder casket 100 with fixed speed rotation situation in,
It can be used by the time difference between magnet 150 and magnet 168 detect of magnetic sensor 190, rather than use shaft 132
Rotation amount.In this embodiment, face more than preset between magnet 150 and the detection of one or more magnet 168
The time difference of dividing value can be ignored by the processor, stopping of the shaft 132 between print job is contemplated.
Sensing linkage 160 be not limited in figure 6 shown in shape and framework, and can as needed and use
Many shapes and size.For example, Fig. 9 A describe the sensing linkage 1160 for including magnet support 1170, the magnet support
1170 have the form of the arm 1172 radially extended.Magnet support 1170 is relatively thin in axially direction, and
Including radial direction and the magnet 1168 for axially aligning and being circumferentially separated from each other.In this embodiment, 1168 quilt of magnet
It is arranged in the axial end of sensing linkage 1160 by adjacent to side wall 110 or 112 or on side wall 110 or 112
Magnetic sensor detection position in.Fig. 9 B depict the sensing as the sensing linkage 160 discussed above with respect to Fig. 6
Linkage 2160, it includes a pair of of arms 2172 of connection magnet support 2170 to shaft 132.Sense linkage 2160
With sensing linkage 160 the difference is that magnet support 2170 and arm 2172 further prolong in the dimension of circumference
It stretches, to accommodate additional magnet 2168.Fig. 9 C describe sensing linkage 3160, it includes it is a series of it is circumferentially spaced simultaneously
And axially aligned radial arms 3172, respectively as magnet support 3170.In this embodiment, each magnet support
Corresponding magnet 3168 is arranged in part 3170, for by being arranged adjacent to side wall 110 or 112 or on side wall 110 or 112
Magnetic sensor detection.
Guide's paddle component 162 on the paddle surface 166 with the ink powder being bonded in reservoir 104 can also be according to need
It wants and uses many shapes and size.For example, in one embodiment, paddle surface 166 is relative to sensing linkage 160
The direction of motion it is angled.For example, paddle surface 166 can be V-arrangement, and with the portion for forming the concave surface with V-arrangement profile
The front divided.In another embodiment, paddle surface 166 includes the comb section with a series of tooth-like part, each other
The axially spaced friction with reduction between the sensing linkage and ink powder.The surface area on paddle surface 166 can also root
Change according to needs.In addition, in some embodiments, guide's pulpous state component 162 include be positioned for as shown in Figure 6 by
The permanent magnet 186 that magnetic sensor 190 detects.When magnet 150 and magnet 186 are by magnetic sensor 190 at them it
Between angular distance or the variation of offset can be used for further detecting movement of the sensing linkage 160 relative to magnet 150, to estimate
Meter remaining amount of toner in reservoir 104.The pole of magnet 150 and the pole of magnet (multiple magnets) 169 are fixed on the contrary wherein
To those of in embodiment, magnet 186 can extremely have and 168 identical orientation of magnet (multiple magnets).For example, Fig. 6
The South Pole for showing the magnet 186 being radially outward directed far from shaft 132, such as magnet 168a, 168b.
Then, remaining amount of toner can be by sensing sensing linkage and fixation in reservoir in reservoir
Linkage between relative motion be determined.Because the sensing linkage and the movement of fixed linkage are
It can be detected by the sensor in the outside of reservoir 104, therefore sensing linkage and fixed linkage can be with
Get off to be arranged the case where nothing is electrically connected to or is mechanically connected to outside (the disliking if not being shaft 132) of shell 102.This keeps away
The demand for being easy the connection of leakage to sealing the additional possibility into reservoir 104 is exempted from.The setting of magnetic sensor 190 is existed
The outer reduction of reservoir 104 may be damaged the risk of the ink powder pollution of sensor.Magnetic sensor 190 can also be used to detect
Installation of the ink powder casket 100 in the image forming apparatus, and confirm whether shaft 132 is suitably rotating, it is eliminated with this
For the demand of the additional sensor to execute these functions.
Although the example embodiment described in Fig. 7 A-7C is displaying, magnetic sensor 190 is arranged on about paddle
At about " 12 o'clock " of component 140, but magnetic sensor 190 can be arranged on paddle component 140 as needed
In rotating path elsewhere.For example, by changing the position of magnet 150 and magnet 168 relative to guide's paddle component 162
180 degree is set, magnetic sensor 190 can be arranged at the about position at " 6 o'clock " of opposite paddle component 140.
Although example discussed above embodiment utilizes the sensing linkage in the reservoir of the ink powder casket and consolidates
Fixed linkage, it will be appreciated that all having the sensing linkage of magnet and fixed linkage can be used to
Determine any storage ink powder in image forming apparatus 22 reservoir or box (for example, the reservoir of the imaging unit or
Storage area for waste ink powder) in toner level.Furthermore although example discussed above embodiment is discussed for true
Determine the system of toner level, but will be appreciated that the system and method discussed herein can be used to determine other than ink powder
Granular materials level, e.g. grain, seed, flour, sugar, salt etc..
Although example discussion is using magnetic sensor come sensing magnet, in another embodiment, such as whirlpool
The inductance sensor or capacitance of current sensor pass device and are used, rather than magnetic sensor.In this embodiment, this is fixed
Linkage and sensing linkage be comprising the conducting element that can be detected by inductance sensor or capacitance sensor.As above
Discussed in magnet 150 and 168, the element of metal can be attached by frictional fit, adhesive agent, fastener etc.
It can to fixed linkage and a part for sensing linkage or fixed linkage and sensing linkage
To include metal material.
Figure 10 shows another example embodiment of paddle component 4140.In this embodiment, ink powder casket includes paddle
Portion 4141, which is fixed to shaft 4132 so that paddle 4141 is rotated with shaft 4132.Paddle
4141 include multiple permanent magnets 4168 being mounted in one or more magnet supports 4170.As discussed above, magnet
4168 are configured to the inner surface of the shell tightly close to ink powder casket but not in contact with to the inner surface.In discribed example
In embodiment, magnet support 4170 is connected to shaft 4132 by a pair of of arm 4172.In discribed example embodiment party
In formula, two magnets 4168a, 4168b are installed in magnet support 4170;However, more than two magnets 4168 can be with
It is used as needed.Magnet 4168a, 4168b opposite to each other in the essence of shaft 4132 it is radial and axially alignment and
It is circumferentially spaced.Magnet 4168 can be oriented, shape and be installed to axis with various modes as discussed above
Bar 4132.In this embodiment, magnetic sensor 190 detects magnet 4168 when shaft 4132 rotates.In this way, magnetic
Property sensor 190 can be used to presence or absence of the detection ink powder casket in image forming apparatus, and whether confirm shaft 4132
It suitably rotates, the demand for the additional sensor to execute these functions is eliminated with this.Magnetic sensor 190
Can also be used to by when shaft 4132 rotates measure between the detection and the detection of magnet 4168b of magnet 4168a when
Between difference determine the rotary speed of shaft 4132.Magnetic sensor 190 can be also used to through counting magnet 4168 by coming
Determine the rotation amount of shaft 4132.
Above explanation shows the various aspects of present disclosure.It is not intended to exhaustion.But it is chosen so as to show
Go out principle and its actual application of present disclosure, so that those skilled in the art can utilize the disclosure
Content, including being changed obtained by its various nature.All modifications and variation are considered as true by the attached claims institute
It is fixed that scope of the present disclosure interior.Quite apparent modification include by one or more features of various embodiments with it is other
The feature of embodiment is combined.
Claims (17)
1. a kind of replaceable units for electronic photographic image forming device, including:
Shell, the shell have the reservoir for storing ink powder;
Rotatable shaft, the rotatable shaft are arranged in the reservoir and have rotary shaft;And
First magnet and the second magnet, first magnet and second magnet are connected to the shaft and can be in response to
The shaft rotates about the rotary shaft rotation, and first magnet and second magnet are in the replaceable units quilt
It can be detected by magnetic sensor when in described image forming apparatus, the polarity of first magnet is relative to the axis
The polarity of bar and second magnet is oppositely oriented,
Angle offset wherein between first magnet and second magnet is according to the amount of toner in the reservoir
And change.
2. replaceable units as described in claim 1, wherein a separate institute in the north and south poles of first magnet
State shaft outwardly, and another in the north and south poles of second magnet far from the shaft outwardly.
3. replaceable units as described in claim 1, wherein first magnet and second magnet are about the rotation
Axis and essence be axially aligned.
4. replaceable units as described in claim 1, wherein first magnet and second magnet are about the rotation
Axis and essence be axially aligned with.
5. replaceable units as described in claim 1 further include the first linkage, first linkage can be with
Shaft rotation, and can independently of the shaft forward direction rotate backstop and after rotate between rotation backstop, it is described
Second magnet is installed on first linkage.
6. replaceable units as claimed in claim 5 further include the second linkage, second linkage is fixed to
As the shaft rotates, first magnet is installed on second linkage.
7. replaceable units as claimed in claim 5, wherein there is first linkage operation in the shaft to revolve
Turn to lead over the paddle component of first magnet on direction, and second magnet is in the operation direction of rotation of the shaft
On lag behind first magnet.
8. replaceable units as claimed in claim 7, wherein the pulpous state component includes third magnet.
9. replaceable units as claimed in claim 5, wherein first linkage is in the operation rotation side of the shaft
It is biased component upwards and is biased towards the forward direction rotation backstop.
10. a kind of replaceable units for electronic photographic image forming device, including:
Shell, the shell have the reservoir for storing ink powder;
Rotatable shaft, the rotatable shaft are arranged in the reservoir and have rotary shaft;And
First magnet and the second magnet, first magnet and second magnet are connected to the shaft and can be in response to
The shaft rotates about the rotary shaft rotation, and first magnet and second magnet are in first magnet and institute
Near at least part during stating the rotation of the second magnet by the inner wall for forming the shell of the reservoir, described first
The first of magnet extremely far from the shaft outwardly, and the second of second magnet extremely far from the shaft outwardly,
The polarity of the polarity of first pole and second pole on the contrary,
Angle offset wherein between first magnet and second magnet is according to the amount of toner in the reservoir
And change.
11. replaceable units as claimed in claim 10, wherein first magnet and second magnet are about the rotation
Shaft and essence be axially aligned.
12. replaceable units as claimed in claim 10, wherein first magnet and second magnet are about the rotation
Shaft and essence be axially aligned with.
13. replaceable units as claimed in claim 10 further include the first linkage, first linkage can be with
Shaft rotation, and can independently of the shaft forward direction rotate backstop and after rotate between rotation backstop, institute
The second magnet is stated to be installed on first linkage.
14. replaceable units as claimed in claim 13 further include the second linkage, second linkage is fixed
It is rotated at the shaft, first magnet is installed on second linkage.
15. replaceable units as claimed in claim 13, wherein first linkage has the operation in the shaft
It is rotationally leading to the paddle component of first magnet, and second magnet is in the operation rotation side of the shaft
First magnet is lagged behind upwards.
16. replaceable units as claimed in claim 15, wherein the pulpous state component includes third magnet, the third magnet
Near at least part during the rotation of the shaft by the inner wall for forming the shell of the reservoir.
17. replaceable units as claimed in claim 13, wherein first linkage is rotated in the operation of the shaft
It is biased component on direction and is biased towards the forward direction rotation backstop.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US14/953,714 US9519243B2 (en) | 2014-06-02 | 2015-11-30 | Replaceable unit for an image forming device having magnets of varying angular offset for toner level sensing |
US14/953,714 | 2015-11-30 | ||
PCT/US2015/063137 WO2017095392A1 (en) | 2015-11-30 | 2015-12-01 | Replaceable unit for an image forming device having magnets of varying angular offset for toner level sensing |
Publications (2)
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CN108369393A true CN108369393A (en) | 2018-08-03 |
CN108369393B CN108369393B (en) | 2021-02-09 |
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CN201580084924.7A Active CN108369393B (en) | 2015-11-30 | 2015-12-01 | Replaceable unit for a magnet of an image forming device having varying angular offset for toner level sensing |
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EP (1) | EP3384349B1 (en) |
CN (1) | CN108369393B (en) |
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WO (1) | WO2017095392A1 (en) |
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US4592642A (en) * | 1984-04-28 | 1986-06-03 | Minolta Camera Kabushiki Kaisha | Developing material amount detecting apparatus |
JP2002108086A (en) * | 2000-10-03 | 2002-04-10 | Sharp Corp | Toner replenishing device |
CN102308261A (en) * | 2009-04-23 | 2012-01-04 | 村田机械株式会社 | Image forming apparatus |
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US9128444B1 (en) | 2014-04-16 | 2015-09-08 | Lexmark International, Inc. | Toner level sensing for a replaceable unit of an image forming device using pulse width patterns from a magnetic sensor |
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2015
- 2015-12-01 CN CN201580084924.7A patent/CN108369393B/en active Active
- 2015-12-01 EP EP15909908.4A patent/EP3384349B1/en active Active
- 2015-12-01 WO PCT/US2015/063137 patent/WO2017095392A1/en active Application Filing
- 2015-12-01 CA CA3004256A patent/CA3004256C/en active Active
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2018
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JP2002108086A (en) * | 2000-10-03 | 2002-04-10 | Sharp Corp | Toner replenishing device |
CN102308261A (en) * | 2009-04-23 | 2012-01-04 | 村田机械株式会社 | Image forming apparatus |
CN102339007A (en) * | 2010-07-14 | 2012-02-01 | 株式会社理光 | Waste toner container and image forming apparatus incorporating same |
Also Published As
Publication number | Publication date |
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EP3384349A1 (en) | 2018-10-10 |
CA3004256C (en) | 2022-02-01 |
CA3004256A1 (en) | 2017-06-08 |
EP3384349B1 (en) | 2020-12-30 |
WO2017095392A1 (en) | 2017-06-08 |
HK1256722A1 (en) | 2019-10-04 |
EP3384349A4 (en) | 2019-06-12 |
CN108369393B (en) | 2021-02-09 |
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