CN108367357B - Cutting tool - Google Patents
Cutting tool Download PDFInfo
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- CN108367357B CN108367357B CN201680073040.6A CN201680073040A CN108367357B CN 108367357 B CN108367357 B CN 108367357B CN 201680073040 A CN201680073040 A CN 201680073040A CN 108367357 B CN108367357 B CN 108367357B
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- cemented carbide
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- cutting tool
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- 238000005520 cutting process Methods 0.000 title claims abstract description 24
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 77
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000011230 binding agent Substances 0.000 claims abstract description 39
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 9
- 229910052742 iron Inorganic materials 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims abstract description 7
- 150000002739 metals Chemical class 0.000 claims abstract description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 4
- 239000000843 powder Substances 0.000 claims description 34
- 238000005245 sintering Methods 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- 229910017052 cobalt Inorganic materials 0.000 claims description 8
- 239000010941 cobalt Substances 0.000 claims description 8
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical group [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 8
- 239000000470 constituent Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 229910003178 Mo2C Inorganic materials 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 13
- 150000001247 metal acetylides Chemical class 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000003801 milling Methods 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 6
- 238000000151 deposition Methods 0.000 description 6
- 230000008021 deposition Effects 0.000 description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000002202 Polyethylene glycol Substances 0.000 description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000005291 magnetic effect Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910021280 Co3C Inorganic materials 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005255 carburizing Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005137 deposition process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000010191 image analysis Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 229910052594 sapphire Inorganic materials 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 238000004876 x-ray fluorescence Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 229910005093 Ni3C Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- -1 carbides Chemical class 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009770 conventional sintering Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001887 electron backscatter diffraction Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
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- 239000012535 impurity Substances 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000011172 small scale experimental method Methods 0.000 description 1
- 238000002490 spark plasma sintering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- 238000011282 treatment Methods 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/08—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/148—Composition of the cutting inserts
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
- C22C1/051—Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/067—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds comprising a particular metallic binder
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/32—Carbides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2222/00—Materials of tools or workpieces composed of metals, alloys or metal matrices
- B23B2222/28—Details of hard metal, i.e. cemented carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23B2224/04—Aluminium oxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23B2224/28—Titanium carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23B2224/36—Titanium nitride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2222/00—Materials of tools or workpieces composed of metals, alloys or metal matrices
- B23C2222/28—Details of hard metal, i.e. cemented carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23C2224/04—Aluminium oxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23C2224/28—Titanium carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23C2224/36—Titanium nitride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2228/00—Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
- B23C2228/04—Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner applied by chemical vapour deposition [CVD]
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/34—Nitrides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
- C23C16/40—Oxides
- C23C16/403—Oxides of aluminium, magnesium or beryllium
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Powder Metallurgy (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Drilling Tools (AREA)
Abstract
The present invention relates to a cutting tool comprising a cemented carbide substrate comprising WC and a binder phase comprising one or more of Co, Fe and Ni, wherein the cemented carbide further comprises a finely dispersed η phase comprising Me12C and/or Me6C carbide, wherein Me is one or more metals selected from W, Mo and binder phase metals, wherein the sub-stoichiometric carbon content in the cemented carbide is between-0.30 wt% and-0.16 wt%. The cutting tool will obtain an improved resistance to comb cracks.
Description
Technical Field
The present invention relates to a cutting tool comprising a substrate of cemented carbide comprising a controlled amount of a finely dispersed eta phase.
Background
Cutting tools made of cemented carbide are known in the art.
The effect of carbon content on cemented carbide structure is well known. The shortage of carbon results in eta phases such as W6Co6C、W3Co3C is formed and excess carbon causes free graphite to precipitate. The carbon content is generally balanced and therefore does not form eta phases or graphite. Both eta-phase and graphite are considered to be avoided. Cemented carbides containing eta phases are known to be brittle and thus eta phases are generally undesirable.
However, there are some cemented carbide grades in the art in which the eta phase is intentionally formed. In US 4,843,039, coated cemented carbide inserts with a low carbon content are manufactured such that after sintering, the cemented carbide contains an η -phase. The cemented carbide is then carburized such that a gradient surface region is formed. The surface region is free of eta-phase and has a lower Co content than the interior of the cemented carbide. However, these types of materials do not work well for cutting operations. Instead, these types of materials are commonly used in mining applications, as in EP 0182759.
EP 2691198 describes cemented carbides suitable for mining applications, which are reinforced by nanoparticles of the η phase. The nanoparticles have a particle size of less than 10nm and the magnetic saturation of the cemented carbide is at least 0.70 x 201.9 μ Tm3/kg=141μTm3/kg。
In some milling applications, comb cracking has been a problem, and there has been an ongoing effort to find a cutting tool material with improved resistance to comb cracking and thus longer tool life.
It has been found that by providing a cemented carbide substrate with a controlled and well distributed η -phase, the resistance to comb cracking can be significantly improved.
Disclosure of Invention
The present invention relates to a cutting tool comprising a cemented carbide substrate comprising WC and a binder phase comprising one or more of Co, Fe and Ni. The cemented carbide substrate further comprises an η phase comprising Me12C and/or Me6C carbide, wherein Me is selected from W, Mo and one or more binder phase metals, and wherein the sub-stoichiometric carbon content in the cemented carbide is between-0.30 wt% and-0.16 wt%.
The technical effect, i.e. the improved resistance to comb cracking, is most likely due to two factors, i.e. the high W content in the binder phase and the presence of a well distributed η phase as disclosed herein. The solubility of W in the binder phase is directly related to the carbon content. As the carbon content decreases, the amount of W in the binder increases until the carbon content reaches the limit of η phase formation. If the carbon content is reduced even lower, the solubility of W in the binder will not increase further. In some cemented carbide grades, which are beneficial for obtaining large amounts of W dissolved in the binder, the carbon content is kept low, but beyond the limit of η -phase formation.
The cemented carbide according to the invention has an even lower carbon content, forming eta-phase. This will result in a cemented carbide with a high W content in both the binder and the η phase.
Eta phase is herein intended to be selected from Me12C and Me6C, wherein Me is selected from one or more of W, Mo and binder phase metals. A common carbide is W6Co6C、W3Co3C、W6Ni6C、W3Ni3C、W6Fe6C、W3Fe3C。
In one embodiment of the invention, the eta phase comprises Me12C and Me6And C, preparing the mixture.
In one embodiment of the invention, the η phase comprises as estimated from XRD measurements>90% by volume Me12C。
In one embodiment of the present invention, the η phase does not contain Mo.
In another embodiment of the present invention, the η phase contains Mo. If Mo is present in the cemented carbide, Mo will replace some of the tungsten in the eta phase.
The average particle size of the eta phase is suitably between 0.1 μm and 10 μm, preferably between 0.5 μm and 3 μm. This can be measured in different ways, for example by the mean linear intercept on the SEM/LOM image or by EBSD.
The distribution of the eta-phase should be as uniform as possible.
In one embodiment of the invention, the volume fraction of the η phase is suitably between 2 and 10 vol%, preferably between 4 and 8 vol%, more preferably between 4 and 6 vol%.
In one embodiment of the invention, the eta phase distribution is the same throughout the cemented carbide substrate. Here, this means that the cemented carbide does not contain any gradient of the η -phase or regions without η -phase, as in e.g. US 4,843,039.
The substoichiometric carbon content of the cemented carbide in the present invention is within a certain range. Substoichiometric carbon is a measure of the carbon content associated with stoichiometric carbon. The sub-stoichiometric value is an excellent measure because it is not dependent on other parameters, such as binder phase content, other carbides, etc.
Carbon balance is important to control eta phase formation. Suitably, the carbon content is from-0.30% to-0.16% by weight of sub-stoichiometric carbon, preferably from-0.28% to-0.17% by weight of sub-stoichiometric carbon.
On the other hand, the stoichiometric carbon content depends on other parameters, such as binder phase content, etc. For the powder, the stoichiometry is calculated by assuming that WC is fully stoichiometric, i.e. the atomic ratio W: C is 1:1, before sintering. If other carbides are present, then those carbides are also assumed to be stoichiometric.
When the stoichiometric carbon content is estimated for a sintered cemented carbide consisting of, for example, Co and Wc, it may be performed based on the amount of Wc raw material added assuming an atomic ratio W: C of 1:1, or from measurements on the sintered material and then calculating the stoichiometric carbon content from the measured tungsten content assuming an atomic ratio W: C of 1: 1.
This means that the term sub-stoichiometric carbon as used herein is the total carbon content determined by chemical analysis minus the stoichiometric carbon content calculated based on WC and possibly other carbides present in the cemented carbide.
For example, if the stoichiometric carbon content of a particular cemented carbide is 5.60 wt% and the same cemented carbide is to be made, but the carbon content is 5.30 wt%, the sub-stoichiometric carbon would be-0.30 wt%.
To be able to achieve a well distributed η -phase, which is necessary to obtain an improved resistance to comb cracking, it is crucial to obtain the right carbon content. Therefore, not only does the presence of η phases improve resistance to comb cracks, but also η phases need to be well distributed in appropriate amounts. This is achieved by carefully controlling the carbon balance during manufacture.
If the carbon content in the sintered cemented carbide is too low, i.e. sub-stoichiometric below-0.30 wt%, the amount of eta phase becomes too large and the cemented carbide will become brittle. On the other hand, if the carbon content is above the claimed range, i.e. above-0.16 wt% but still in the η phase formation region, the formed η phase will be unevenly distributed, like large clusters, resulting in a decrease of the toughness of the cemented carbide. The limits of the substoichiometric carbon content range are based on the analysis achieved by the method described in the examples. The difference in carbon content between achieving unwanted large clusters of eta phases (see, e.g., fig. 3) and achieving a fine distribution of eta phases targeted for this (see fig. 1) can be very small. Approaching this limit requires monitoring the microstructure to ensure that unwanted large clusters are avoided.
The cemented carbide according to the invention should have a homogeneous distribution of the eta-phase, which means that the cemented carbide here does not contain large clusters.
The binder phase is suitably selected from one or more of Fe, Co and Ni, preferably Co, in an amount of from 2 to 20 wt% of the sintered body, preferably from 5 to 12 wt% of the sintered body.
In one embodiment of the invention, when Cr is present in the cemented carbide, some of the Cr is dissolved in the binder phase.
The amount of WC in the cemented carbide suitably is 80 to 98 wt%. The particle size (FSSS) of WC in the raw material powder before sintering is suitably 0.1 μm to 12 μm, preferably 0.4 μm to 9 μm.
In one embodiment of the invention, the cemented carbide further comprises Mo in an amount of 0.5 to 20 wt. -%, preferably 0.8 to 5 wt. -%.
The cemented carbide may also contain other constituents common in the art of cemented carbides, such as carbides, carbonitrides or nitrides of one or more of Ti, Ta, Nb, Cr or V.
In one embodiment of the invention the cemented carbide insert is provided with wear resistant CVD (chemical vapour deposition). In yet another embodiment of the invention, a cemented carbide insert is providedA wear resistant CVD coating comprising a plurality of layers, suitably at least a carbonitride layer such as Ti and Al2O3Layer, preferably at least one Ti (C, N) layer, alpha-Al2O3And an outer TiN layer.
The coating may be subjected to other treatments known in the art, such as brushing, sandblasting, and the like.
Cutting tools here are inserts, end mills or drills.
In one embodiment of the invention, the cutting tool is an insert, preferably a milling insert.
In one embodiment of the invention, the cemented carbide substrate is used for milling of cast iron, steel or Ti-alloys.
The invention also relates to a method of manufacturing a cutting tool comprising a cemented carbide substrate according to the above. The method comprises the following steps:
-providing one or more powders forming hard constituents,
-providing one or more powders selected from Co, Fe and Ni forming a binder phase,
-providing a grinding fluid,
-grinding, drying, pressing and sintering the powder into a cemented carbide,
wherein W, W is added in an amount such that the carbon content in the sintered cemented carbide is between-0.30 wt.% and-0.16 wt.% sub-stoichiometric2C. Mo or Mo2C.
To achieve the correct carbon content in the final cemented carbide manufacture W, W was added2C. Mo or Mo2C.
In one embodiment of the present invention, W and W are added2C.
In one embodiment of the invention, the pre-milling W, W is performed prior to addition to the other raw materials2C. Mo or Mo2C, one or more of the powders.
W、W2C. Mo or Mo2The specific content of C depends on the composition of the other raw materials.
Some carbon is usually lost during sintering due to the presence of oxygen. The oxygen will react with the carbon and act as CO or CO during sintering2Move away, moving the carbon balance, and therefore have to adjust W, W2C. Mo or Mo2C is added in one or more of the following amounts. The exact amount of carbon lost during sintering depends on the raw materials used and the production technique, and can be adjusted W, W by one skilled in the art2C. Mo or Mo2C, to achieve a target sub-stoichiometric carbon content in the sintered material.
The powders forming the hard constituents are selected from WC and other constituents common in the cemented carbide art, such as carbides, carbonitrides or nitrides of one or more of Ti, Ta, Nb, Cr or V.
In one embodiment of the invention, WC is added in an amount of between 80 wt.% and 98 wt.%, based on the weight of the dry powder. The particle size (FSSS) of the WC powder is suitably between 0.1 μm and 12 μm, preferably between 0.4 μm and 9 μm.
In one embodiment of the present invention, the powder forming the hard constituent is WC.
In one embodiment of the invention, at least a portion of the powder forming the hard constituents is added as a powder fraction made from recycled cemented carbide scrap comprising mainly the elements W, C and Co.
The one or more powders forming the binder phase are one or more of Co, Ni or Fe or alloys thereof. The powder or powders forming the binder phase are added in an amount of from 2 to 20 wt%, preferably from 5 to 12 wt%, based on the weight of the dry powder.
Any liquid commonly used as an abrasive liquid in conventional cemented carbide manufacture may be used. The grinding fluid is preferably water, alcohol or an organic solvent, more preferably water or a mixture of water and alcohol, most preferably a mixture of water and ethanol. The properties of the slurry depend on the amount of abrasive added. Since drying of the slurry requires energy, the amount of liquid should be minimized in order to reduce costs. However, sufficient liquid needs to be added to obtain a pumpable slurry and avoid clogging of the system. Also, other compounds generally known in the art (e.g., a dispersant, a pH adjuster, etc.) may be added to the slurry.
To facilitate granulation during the subsequent spray drying operation, and to act as a pressing agent for any subsequent pressing and sintering operations, an organic binder is also optionally added to the slurry. The organic binder may be any binder commonly used in the art. The organic binder may be, for example, paraffin, polyethylene glycol (PEG), long chain fatty acids, and the like. The amount of organic binder is suitably between 15 and 25% by volume based on the total dry powder volume, the amount of organic binder not being included in the total dry powder volume.
The slurry comprising the powders forming the hard constituents and the powders forming the binder phase and possibly the organic binder is suitably mixed by a milling operation in a ball mill or an attritor. The slurry is then suitably milled in a ball mill or attritor to obtain a homogeneous slurry blend.
The slurry containing the powdered material mixed with the organic liquid and possibly the organic binder is atomized by means of suitable nozzles in a drying tower, wherein the small droplets are instantaneously dried by a hot gas stream, for example in a nitrogen stream, to form agglomerated particles. For small scale experiments, other drying methods, e.g., tray drying, may also be used.
A green body is then formed from the dry powder/granules by a pressing operation such as uniaxial pressing, multiaxial pressing, and the like.
The green body formed from the powder/particles produced according to the present invention is then sintered according to any conventional sintering method, such as vacuum sintering, sinter HIP, spark plasma sintering, Gas Pressure Sintering (GPS), and the like.
The sintering temperature is generally between 1300 ℃ and 1580 ℃, preferably between 1360 ℃ and 1450 ℃.
In one embodiment of the invention, the cemented carbide insert is heat treated. The temperature is suitably between 850 ℃ and 1150 ℃, preferably between 900 ℃ and 1050 ℃. The time at elevated temperature is suitably between 20 minutes and 2000 minutes, preferably between 60 minutes and 1600 minutes. This heat treatment will change the composition of the eta phase from Me6C+Me12Mixture of CBecome predominantly Me12Eta phase of C.
The temperature and time of the heat treatment can be adjusted by the skilled person to achieve the phase change, with lower temperatures requiring longer time than higher temperatures, and when higher temperatures are used, shorter times are sufficient.
In one embodiment of the invention the heat treatment is inherently disclosed in the deposition process of wear resistant coatings using CVD techniques, i.e. the cemented carbide will be heat treated due to the high temperatures used for deposition.
In yet another embodiment of the invention, the cemented carbide insert is provided with a wear resistant CVD coating. Conventional deposition temperatures will result in the same η phase change as the thermal processing steps described above.
In one embodiment of the invention, a CVD coating is deposited. Suitably, the CVD coating comprises a plurality of layers, suitably at least a carbonitride layer deposited by MTCVD and Al deposited by CVD2O3Layer, more preferably Ti (C, N) and Al2O3And (3) a layer. It is also possible to deposit an outermost color layer for wear detection, for example a TiN layer.
Drawings
Fig. 1 shows an LOM image of a cemented carbide according to the invention with a sub-stoichiometric carbon content of-0.17 wt% in the sintered body.
Fig. 2 shows a LOM image of a cemented carbide made from powder having a carbon content less than the claimed carbon content, i.e. -0.35 wt% of the sub-stoichiometric carbon content.
Fig. 3 shows a LOM image of a cemented carbide having a sub-stoichiometric carbon content in the sintered body of-0.15 wt.%, i.e. a carbon content greater than the claimed carbon content.
Fig. 4 shows an LOM image of a cemented carbide according to the invention made from powder with Ni as binder with a sub-stoichiometric carbon content of-0.13 wt%.
Fig. 5 shows an LOM image of a cemented carbide that has been subjected to a carburizing heat treatment to produce a gradient in which the substoichiometric carbon content in the sintered body is-0.14 wt.%.
Fig. 6 shows XRD diffractograms before (a) CVD coating and after (B) CVD coating, where the peaks are labeled 1 ═ WC, 2 ═ M6C、3=M12C、4=Co。
Detailed Description
Example 1
Cemented carbide inserts were made from the raw materials according to table 1.
TABLE 1
Pre-milling for 4 hours
The powder was milled in a ball mill for 8 hours with a milling solution (water/ethanol ratio 9/91) and an organic binder (2 wt% PEG, the amount of PEG not being included in the dry powder weight). The slurry was then pan dried. The agglomerates were then pressed into green bodies and then sintered at 1410 ℃ in 40 mbar Ar + CO.
The sintered part is then analyzed for carbon content and parameters such as hardness, amount of eta phase, etc. are measured. The amount of η phase was determined by Image analysis using software Image J set to "automatic". The images used for analysis were LOM images at 1000 and 2000 magnifications, two measurements were made at each magnification, and the values in table 2 are the average of these values. The values in the table are the average of a total of four image analyses performed on two images, 2 measurements being performed on each image. Magnetic-% Co is determined by analysis using standard DIN IEC 60404-7 with Foerster Koerzimat CS 1.096 from Foerster Instruments Inc. The results are shown in Table 2.
The magnetic properties of cemented carbides are determined by the ferromagnetism of the Co binder phase, while the hard phase (WC, etc.) is non-ferromagnetic. The contribution of Co in the binder phase to the measured moment is always only a certain percentage of the (theoretical) moment of 100% pure Co. This may be due, for example, to the fact that some metals in the cemented carbide composition, such as W and Cr, may dissolve in the Co binder phase during sintering and reduce the ferromagnetic properties of the Co binder phase compared to pure Co. Thus, the term magnetic-% Co refers to the magnetic moment measured relative to the magnetic moment of pure Co.
The stoichiometric carbon content in the sintered material was calculated by first measuring the total carbon content using a LECO WC-600 instrument, for which analysis the sample was crushed prior to analysis. The accuracy of these values was ± 0.01 wt%. Co content was measured with XRF (X-ray fluorescence) using a Panalytic Axios Max Advanced instrument. The W content used to calculate the stoichiometric carbon content was obtained by subtracting the amount of cobalt and carbon from the total sample weight of the sample, assuming that WC has a ratio of 1: 1.
The sub-stoichiometric carbon content is obtained by subtracting the stoichiometric carbon content from the total carbon as measured by the LECO WC-600 instrument. As can be seen from table 2, the sub-stoichiometric carbon content in the sintered material is different from that in the powder. This is because a certain portion of carbon reacts with oxygen as an impurity in the raw material, and CO or CO reacts during sintering2And lower the total final C content of the alloy.
TABLE 2
From the microstructures of inventions 1 to 4, W or W2The type of C addition is less critical for the microstructure. All samples showed well distributed η phases. In fig. 1, a LOM image of invention 1 as manufactured according to example 4 is shown.
Reference 1, which has a sub-stoichiometric carbon below the claimed range, shows an increased amount of eta phase, which is undesirable because it embrittles the cemented carbide. In fig. 2, the LOM image of reference 1 is shown.
Example 2
Cemented carbide was produced in the same manner as described in example 1, except that 6 wt% Ni was used instead of cobalt, and the sub-stoichiometric carbon content in the powder before sintering was-0.13 wt%.
The LOM image of the sintered material (fig. 4) shows that the same microstructure can be obtained for the η phase even if Co is replaced by Ni.
Example 3
Cemented carbide inserts having the same composition as invention 1 were manufactured in a similar manner to example 1.
The cemented carbide insert was then heat treated in a carburizing environment at 1350 c for 15 to 20 minutes. An average about 200 μm thick surface region is then formed, which is free of η phase and has a lower Co content than the interior of the insert. The substoichiometric carbon content in the sintered body was-0.14% by weight.
The LOM image of this sample 1 is shown in fig. 5.
Example 4
Cemented carbide inserts were made from the same raw materials as invention 1 in table 1, but with sub-stoichiometric carbon in the powder of-0.11 wt%. A blade was manufactured in the same manner as in example 1, except that the powder was spray dried instead of disc dried. One of the blades was then coated with a CVD coating containing a first thin TiN layer, followed by deposition of 2.7 μm Ti (C, N) at 885 deg.C, followed by deposition of 2.7 μm α -Al2O3And an outermost 1.2 μm TiN layer, alpha-Al2O3And the outermost TiN layer were both deposited at 1000 c. 4 hours +4 hours (total about 8.5 hours).
TABLE 3
It has been observed that phase changes occur when a cemented carbide substrate is subjected to a CVD deposition process. Prior to deposition, the sub-carbide is (CoW)6C+(CoW)12C, but after deposition the sub-carbides are mainly (CoW)12C. It is known that the high temperature (1250 ℃ C. or higher) is balanced and the sub-carbide phase is (CoW)6C, and less than 1250 DEG CThe most stable carbide in balance with Co and WC is (CoW)12C. Since the CVD process is carried out at 1050 ℃ for a considerable time, it occurs (CoW)6C to (CoW)12And C is changed. This is clearly shown in figure 6 which shows the XRD diffractogram.
Example 4 (working example)
In this test, a face milling test, the coated cemented carbide according to the invention has been compared with three inserts according to the prior art, all having the same geometry. The test was carried out on gray cast iron in humid conditions, in which the cutting parameters were as follows:
Vc:220
Fz:0.35
Ap:3
Ae:60+60mm
the tool life criterion was fracture/crack to a depth of 0.35 mm. The number of passes below is an average of 3 tests each.
Comparative example 1 is a blade previously used for these types of applications. The volume fraction of the gamma phase in comparative example 1 was about 2 vol%.
Comparative example 2 relates to the same cemented carbide as in invention 1 but without η phase. The reason why the cobalt content is different in invention 1 and comparative example 2 is that Co is consumed when the η phase is formed, because Co is a part of the η phase. This means that the amount of metallic cobalt, i.e. the amount of cobalt used as a binder in the cemented carbide, will be less than the amount added, unless additional cobalt is added to compensate. For invention 1, 7.4 wt% Co is the total amount of Co that has been added, while the amount of metallic cobalt in invention 1 is estimated to be about 6 wt%. Comparative example 3 relates to a cemented carbide similar to comparative example 2, exhibiting a sub-stoichiometric carbon content outside the claimed range. Comparative example 4 is a sample from example 3 in which a cemented carbide has been carburized.
All inserts were provided with the same coating, i.e. the CVD coating described in example 4.
TABLE 4
As can be seen in table 4, the insert according to the present invention has a longer tool life than the comparative cutting tool, i.e., comparative examples 1 to 4.
Claims (13)
1. A cutting tool comprising a cemented carbide substrate comprising WC and a binder phase comprising one or more of Co, Fe and Ni, wherein the cemented carbide further comprises an η phase comprising Me12C and/or Me6C carbide, wherein Me is one or more metals selected from W, Mo and binder phase metals, wherein the sub-stoichiometric carbon content in the cemented carbide is between-0.30 wt% and-0.16 wt%.
2. The cutting tool of claim 1, wherein the substoichiometric carbon content in the cemented carbide is between-0.28 and-0.17 wt.%.
3. The cutting tool according to claim 1 or 2, wherein the amount of η phase in the cemented carbide is between 2 and 10 vol%.
4. The cutting tool according to claim 1 or 2, wherein the eta phase has a particle size of 0.1 to 10 μm.
5. The cutting tool according to claim 1 or 2, wherein the content of the binder phase is 2 to 20 wt%.
6. The cutting tool of claim 1 or 2, wherein the binder phase is cobalt.
7. The cutting tool according to claim 1 or 2, wherein the distribution of the η phase is the same throughout the cemented carbide substrate.
8. A cutting tool according to claim 1 or 2, wherein the cemented carbide substrate is provided with a wear resistant CVD coating.
9. Cutting tool according to claim 1 or 2, wherein the cemented carbide substrate is provided with a layer comprising at least Ti (C, N) and Al2O3CVD coating of the layer.
10. A method of manufacturing a cutting tool comprising a cemented carbide substrate, the method comprising the steps of:
-providing one or more powders forming a hard constituent comprising WC powder,
-providing one or more powders selected from Co, Fe and Ni forming a binder phase,
-providing a grinding fluid,
-grinding, drying, pressing and sintering the powder into a cemented carbide,
w, W is added in an amount such that the carbon content in the sintered cemented carbide is between-0.30 wt.% and-0.16 wt.% sub-stoichiometric2C. Mo or Mo2C.
11. The method of claim 10, wherein the substoichiometric carbon content in the cemented carbide is between-0.28 and-0.17 wt.%.
12. The method of claim 10 or 11, wherein W or W is added2C。
13. A method according to claim 10 or 11, wherein the cemented carbide substrate is provided with a wear resistant CVD coating.
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US11285545B2 (en) * | 2017-03-09 | 2022-03-29 | Sandvik Intellectual Property Ab | Coated cutting tool |
JP2021529676A (en) * | 2018-06-29 | 2021-11-04 | エービー サンドビック コロマント | How to process cutting tools and cutting tools |
JP6696664B1 (en) * | 2018-10-04 | 2020-05-20 | 住友電工ハードメタル株式会社 | Cemented carbide, cutting tool including the same, and method for producing cemented carbide |
WO2020123572A1 (en) * | 2018-12-13 | 2020-06-18 | Think Surgical, Inc. | Surgical article formed from fine grained tungsten carbide in nickel matrix |
WO2021122520A1 (en) * | 2019-12-19 | 2021-06-24 | Ab Sandvik Coromant | Gradient cemented carbide with alternative binder |
US20230040103A1 (en) * | 2019-12-20 | 2023-02-09 | Ab Sandvik Coromant | Cutting tool |
KR102551898B1 (en) | 2020-07-10 | 2023-07-05 | 베스트알 주식회사 | Metal binder for cemented carbide, manufacturing method thereof, and cemented carbide manufactured using the same |
TW202403065A (en) * | 2022-06-09 | 2024-01-16 | 瑞典商瑞典合銳材料科技有限公司 | Low binder high density cemented carbides for neutron shielding applications |
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