CN108365231A - A kind of batch manufacturing method of fuel cell membrane electrode - Google Patents
A kind of batch manufacturing method of fuel cell membrane electrode Download PDFInfo
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- CN108365231A CN108365231A CN201810136420.0A CN201810136420A CN108365231A CN 108365231 A CN108365231 A CN 108365231A CN 201810136420 A CN201810136420 A CN 201810136420A CN 108365231 A CN108365231 A CN 108365231A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8825—Methods for deposition of the catalytic active composition
- H01M4/8828—Coating with slurry or ink
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
- G01B11/306—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces for measuring evenness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8875—Methods for shaping the electrode into free-standing bodies, like sheets, films or grids, e.g. moulding, hot-pressing, casting without support, extrusion without support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8878—Treatment steps after deposition of the catalytic active composition or after shaping of the electrode being free-standing body
- H01M4/8882—Heat treatment, e.g. drying, baking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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Abstract
The present invention relates to a kind of batch manufacturing methods of fuel cell membrane electrode, include the following steps:(1) region is prepared in membrane electrode anode, prepares anode-catalyzed layer membrane electrode;(2) membrane electrode of preparation is transferred to CCD detection zones, be entirely placed on transparency glass plate, carry out membrane electrode catalytic layer ostensibly detection;(3) membrane electrode qualified made from step is transferred to baking zone, process of passing through tunnel heating furnace carries out dustless drying to Catalytic Layer;(4) membrane electrode is transferred to cathode and prepares area, repeated step (1)~(3) and can be prepared by the preferable fuel cell membrane electrode CCM of consistency.Compared with prior art, present invention process is simple, high efficient and reliable, it is screened in the starting stage that membrane electrode assembly MEA makes, the manufacture craft for optimizing CCM improves the qualification rate of CCM products, suitable for mass production, in addition, the homogeneity of product of production is more preferable, effectively reduces the production cost of fuel cell, is suitable for the vehicle-mounted pile of fuel cell of heavy-current discharge.
Description
Technical field
The present invention relates to field of fuel cell technology, more particularly, to a kind of batch production side of fuel cell membrane electrode
Method.
Background technology
Proton Exchange Membrane Fuel Cells (hereinafter referred to as fuel cell) is one kind without Carnot cycle, utilizes fuel (hydrogen
Gas) electrochemical reaction with oxidant (generally use air), chemical energy is converted into the power generator of electric energy.By proton
The fuel cell membrane electrode assembly (MEA) that exchange membrane is constituted with noble metal catalyst is the core component of fuel cell, in fuel
In the course of work of battery, MEA needs effectively to open fuel and oxidant barrier, prevents fuel from mixing direct hair with oxidant
Biochemical reaction rather than electrochemical reaction, possibly even set off an explosion under extreme case or fuel and oxidant it is mutual
Cell power generation efficiency caused by leakage declines and the decaying in service life.
In Proton Exchange Membrane Fuel Cells, anode and cathode Catalytic Layer be generally used carbon-supported nano Pt, Pd noble metal or its
Alloy is as catalyst.During electrochemistry occurs for fuel battery negative pole, the oxygen in air is through gas diffusion layers (GDL)
To proton exchange membrane diffusion, and the Hydrogen Proton that anode electrochemical reaction generates then penetrates proton exchange membrane and is transmitted toward cathode.Proton
With oxygen after noble metal catalyst Adsorption meets, the reduction reaction (ORR) that oxygen occurs generates water, two kinds of reactants
Matter is withered away.
Therefore, it in order to promote the specific power and energy conversion efficiency of fuel cell, how efficiently, consistently prepares in batches
The core component MEA for the fuel cell haveing excellent performance just is particularly important.In current most methods, the side that generally uses
Method be by catalyst pulp gas drainage by way of direct spraying in proton exchange membrane formed the straight film component of catalyst
(CCM).The method that another kind is more suitable for volume production is that catalyst pulp is directly coated on gas diffusion layers or transfer film, is led to
It crosses the method that hot pressing is transferred in proton exchange membrane and forms CCM.It has made CCM and has pasted carbon paper (GDL) and frame again later, and led to
The sizing of the moulding process such as punching, laser cutting, cross cutting is crossed, MEA products are ultimately formed.These techniques have generally lacked in CCM systems
Detection during work does not have if proton exchange membrane is leaky or has damaged proton exchange membrane during making CCM
There is timely detection, can all cause the waste of raw material, and in later stage MEA completes simultaneously detection process, then find not conforming to
Lattice product will substantially reduce production efficiency.And the CCD of CCM Catalytic Layers is detected, the consistency to producing membrane electrode performance has
It ensures, will greatly improve the generating efficiency of electrical materials and appliances battery.
The batch production and detection of membrane electrode are waited putting as described in patent CN201210438967.9 using constant-current supply
Electric MEA carries out constant current charge, current sensor measurement charging current, and data collector acquires the electric current letter of current sensor
Number and each batteries of fuel cell to be measured voltage signal, be converted into digital quantity signal and be transferred to data processing unit, data
Processing unit realizes that measurement data automatically processes by writing program, by each section fuel battery voltage data to acquisition into
Row differential and integral operation provide catalyst effective active area, electric double layer capacitance, the hydrogen infiltration of fuel cell membrane electrode to be measured
The parameters such as electric current and impedance, the method is more perfect in MEA context of detection, but there is no the detections for increasing making initial stage CCM
Link may cause the wastes of the materials such as MEA related components such as carbon paper, frame because CCM is unqualified, reduce production efficiency.
As described in patent CN200410093105.2, a kind of vacuum leak detector of fuel cell membrane electrode is provided, equipment is mainly wrapped
Including rack, mobile intermediate plate, cylinder, fixed test plate, activity detection plate, vacuum meter and stopcock.The method is less efficient, unfavorable
It is produced in high-volume work, and is possible to damage membrane electrode in detection process.
Invention content
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of fuel cell membranes electricity
The batch manufacturing method of pole.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of batch manufacturing method of fuel cell membrane electrode, includes the following steps:
(1):It takes catalyst to pour into the mixed solvent with perfluorinated sulfonic acid solution, disperses, prepare catalyst pulp;
(2):By membrane electrode send to membrane electrode anode/cathode prepare region, toward membrane electrode on coating catalyst pulp, elder generation
Prepare the anode catalyst layer of membrane electrode;
(3):Membrane electrode prepared by step (2) is transferred to CCD detection zones, Catalytic Layer is carried out to membrane electrode by CCD equipment
Ostensibly detection and membrane electrode perforation detection, if the Catalytic Layer of membrane electrode is apparent smooth, and without perforation, then it represents that it is qualified, turn
Enter step (5), if the Catalytic Layer of membrane electrode it is apparent there are it is uneven, have slight crack and/or fold, return to step (2), if film is electric
Pole detection has perforation, then is transferred to step (4);
(4):There is the membrane electrode of perforation to shear to membrane electrode of the small size without perforation detection in step (3);
(5):Membrane electrode of the small size without perforation in the qualified membrane electrode of detection in step (3), step (4) is transferred to
Baking zone, dustless drying;
(6):The membrane electrode after drying is transferred to anode/cathode again and prepares region, continue coating catalyst pulp and is made
The cathod catalyst of standby membrane electrode, repeats step (3)-step (5), obtains the good fuel cell membrane electrode of consistency;
(7):Fuel cell membrane electrode obtained is put into storage rack according to size classes to preserve.
CCD high definitions high speed camera and computer composition, computer can be used in CCD equipment in the present invention in CCD detection zones
The membrane electrode image of CCD high definition high speed cameras shooting is obtained by image capture software, and the film of itself and built-in standard is electric
Pole figure picture carries out comparison screening, i.e. whether qualified judgement obtains membrane electrode.
Preferably, the catalyst described in step (1) is carbon-carried platinum-based catalyst, and shape is particle, octahedron, octahedral
Body, nano wire, nano flower, core shell or nanometer rods.Carbon-carried platinum-based catalyst selects common commercial product (such as JM companies
Hispec9100 platinum black catalysts) or technology commonly used in the art be prepared.
Preferably, the mixed solvent described in step (1) includes isopropyl alcohol and water, and catalyst, perfluorinated sulfonic acid solution with
The additive amount of mixed solvent meets:Catalyst, perfluorinated sulfonic acid solution, isopropanol and water mass ratio be (8~10):(3~5):
(38~45):(36~43).A concentration of 5% or so of perfluorinated sulfonic acid solution.
Preferably, the in the mixed solvent further includes in ethoxy ethanol, butyl cellosolve or N-Methyl pyrrolidone
At least one, be (0~10) with the mass ratio of isopropanol:(38~45).
Preferably, it when preparing catalyst pulp in step (1), is additionally added including thickener, antiprecipitant, pore creating material and slow
Other addition auxiliary agents including dry agent, and meet:Catalyst, thickener, antiprecipitant, pore creating material and drying retardant mass ratio be
(8~10):(0~8):(0~9):(0~7):(5~10).
It is furthermore preferred that the thickener is selected from least one of glycerine, ethylene glycol and butyl acetate.
It is furthermore preferred that the antiprecipitant is selected from the Luvotix of 3M companiesTM, Nanjing Gutian Chemical Co., Ltd.
At least one of TMN-10, X-100, OROTAN963, D-850.
It is furthermore preferred that the pore creating material in ammonium hydrogen carbonate, ammonium sulfate, ammonium oxalate, ammonium acetate and ammonium carbonate extremely
Few one kind.
It is furthermore preferred that the drying retardant in normal propyl alcohol, ethyl alcohol, propylene-glycol ethyl ether and cellosolvo at least
It is a kind of.
Preferably, the anode/cathode of membrane electrode prepare region, catalyst pulp using spraying, blade coating, slot coated or
The methods of hot-pressing transfer printing prepares the anode/cathode Catalytic Layer of single-layer or multi-layer.
It is furthermore preferred that when catalyst pulp prepares anode/cathode Catalytic Layer using spraying or scratching mode, pass through double paintings
Head apparatus carries out, and double painting head apparatus include the first coating head being sequentially arranged, hot wind knife and the second coating head, coating process
It is specific as follows:
First proton exchange membrane is laid on moveable platform, platform is heated and is vacuumized so that proton exchange membrane is tight
Patch moveable platform is simultaneously heated to setting coating temperature;
Then, moveable platform is moved to below double the first coating heads for applying head apparatus, carries out the first of catalyst pulp
Secondary coating moves again to immediately below hot wind knife, flash baking after the completion;
And then, moveable platform continues to move to below the second coating head, carries out second of coating of catalyst pulp, applies
It is moved backward to hot wind knife after the completion of cloth, flash baking;
Finally, moveable platform returns to initial position, that is, completes Catalytic Layer and prepare.The temperature of hot wind knife can in preparation process
30~80 DEG C are set in, in this way, Catalytic Layer exsiccation temperature can be accelerated, solvent penetration is prevented and damages proton exchange membrane.Double paintings
The formula of the catalyst pulp of each coating head can be the same or different in head apparatus, in this way, passing through different catalyst pulps
The combination of the Catalytic Layer of formation, you can greatly improve the production efficiency of CCM, and make CCM Catalytic Layers have the function of it is different and
Better power generation performance.And the lower face of moveable platform can gather and vacuum hole and connect vaccum-pumping equipment, in this way, passing through pumping
The every of vacuum can make proton exchange membrane be all tightly attached on moveable platform in entire Catalytic Layer preparation process, effectively
Solve the problems, such as that proton exchange membrane is easy fold.
Preferably, the dustless drying of baking zone carries out in tunnel heating furnace, and the temperature control of tunnel heating furnace cavity is
20~100 DEG C, outlet is equipped with cooling blower, and temperature control is 25 ± 2 DEG C.
It is furthermore preferred that the conveyer belt for being sent into tunnel heating furnace selects Teflon guipure, there is inlet scoop under guipure so that film electricity
It is extremely tight attached fold, movement and to fall on a moving belt, when preventing membrane electrode from being dried in stove.
Preferably, in production process, high temperature resistant pallet is used when membrane electrode is shifted and heated.The bottom plate of pallet is stainless steel
Silk screen.Meanwhile two layers or more of the tray rack for disposing different membrane electrodes can be arranged in membrane electrode storage rack, tray rack is
Plastics or metal material.
The present invention adds suitable cellosolvo in the slurry, solves the problems, such as that Catalytic Layer drying cracks.
In addition to this, suitable thickener and antisettling agent are also added in the slurry, improves the rheological property in coating process, reduce slurry
Focusing, sedimentation and the layering of material finally make the catalysis layer thickness that coating comes out quite uniform, and are combined between proton exchange membrane
Property is good;Pore creating material is added in the slurry, hole has suitably been evenly distributed on the surface for keeping the Catalytic Layer of coating smooth, increases
The interface binding power with proton exchange membrane is added, and has reduced contact impedance so that fuel cell fuel gas during operation
Body is spread or substance transfer is stable, so as to improve output performance.In stoving process, if exceeding tunnel furnace temperature of the present invention
The restriction of degree, proton exchange membrane will produce contraction deformation, or even damage.
Compared with prior art, the present invention has the following advantages:
1) CCM (membrane electrode for being coated with anode or cathode Catalytic Layer) is detected, it is qualified improves MEA products
Rate saves material, reduces production cost;
2) it uses CCD detections Catalytic Layer apparent, can quickly eliminate substandard product, carry out catalyst recycling, make qualified production
Product consistency is more preferably;
3) easy to detect quick, it is so effective that ensure that the yields that CCM is produced, it is suitable for Vehicular galvanic pile and uses.
Description of the drawings
Fig. 1 is the production technological process of the present invention;
Fig. 2 is the device layout figure of the present invention;
Fig. 3 is double structure diagrams for applying head apparatus;
Fig. 4 is the structural schematic diagram of pallet when CCM of the present invention is shifted;
Fig. 5 is the schematic diagram of the storage rack of the present invention;
In figure, 1- anode/cathodes preparation area, the first coating heads of 11-, 12- hot wind knives, the second coating heads of 13-, 2-CCD detection zones,
3- baking zones, 4- membrane electrode storage areas.
Specific implementation mode
The present invention is described in detail below in conjunction with the accompanying drawings.
In one embodiment of the invention, the batch manufacturing method of fuel cell membrane electrode, referring to Fig. 1 and Fig. 2 institute
Show, specifically includes following steps:
(1):It takes catalyst to pour into the mixed solvent, disperses, prepare catalyst pulp;
(2):By membrane electrode send to membrane electrode anode/cathode prepare area 1, toward membrane electrode on coating catalyst pulp, elder generation
Prepare the anode catalyst layer of membrane electrode;
(3):Membrane electrode prepared by step (2) is transferred to CCD detection zones 2, Catalytic Layer is carried out to membrane electrode by CCD equipment
Ostensibly detection and membrane electrode perforation detection, if the Catalytic Layer of membrane electrode is apparent smooth, and without perforation, then it represents that it is qualified, turn
Enter step (5), if the Catalytic Layer of membrane electrode it is apparent there are it is uneven, have slight crack and/or fold, return to step (2), if film is electric
Pole detection has perforation, then is transferred to step (4);
(4):There is the membrane electrode of perforation to shear to membrane electrode of the small size without perforation detection in step (3);
(5):Membrane electrode of the small size without perforation in the qualified membrane electrode of detection in step (3), step (4) is transferred to
Baking zone 3, dustless drying;
(6):The membrane electrode after drying is transferred to anode/cathode again and prepares region 1, continue coating catalyst pulp and is made
The cathod catalyst of standby membrane electrode, repeats step (3)-step (5), obtains the good fuel cell membrane electrode of consistency;
(7):Fuel cell membrane electrode obtained is put into according to size classes in the storage rack of membrane electrode storage area 4 and is protected
It deposits.
CCD equipment in the present invention in CCD detection zones 2 is the prior art, and CCD high definitions high speed camera and computer can be used
Composition, computer by image capture software obtain CCD high definition high speed cameras shoot membrane electrode image, and by its with it is built-in
The membrane electrode image of standard carries out comparison screening, i.e. whether qualified judgement obtains membrane electrode.
In a kind of preferred embodiment of the present invention, the catalyst described in step (1) is carbon-carried platinum-based catalyst,
Its shape is particle, octahedron, octahedron, nano wire, nano flower, core shell or nanometer rods.Carbon-carried platinum-based catalyst is selected common
Commercial product (JM companies Hispec9100 platinum black catalysts) or technology commonly used in the art be prepared.
The present invention a kind of preferred embodiment in, the mixed solvent described in step (1) include isopropanol, water with
Perfluorinated sulfonic acid solution, and the additive amount of catalyst and mixed solvent meets:Catalyst, perfluorinated sulfonic acid solution, isopropanol and water
Mass ratio is (8~10):(3~5):(38~45):(36~43).A concentration of 5wt% of perfluorinated sulfonic acid solution or so.
In a kind of preferred embodiment of the present invention, the in the mixed solvent further includes ethoxy ethanol, fourth oxygen
At least one of base ethyl alcohol or N-Methyl pyrrolidone, the mass ratio with isopropanol are (0~10):(38~45).
In a kind of preferred embodiment of the present invention, when preparing catalyst pulp in step (1), it is additionally added including increasing
Other addition auxiliary agents including thick dose, antiprecipitant, pore creating material and drying retardant, and meet:Catalyst, thickener, antiprecipitant,
The mass ratio of pore creating material and drying retardant is (8~10):(0~8):(0~9):(0~7):(5~10).
It is above-mentioned it is furthermore preferred that the thickener is selected from least one of glycerine, ethylene glycol and butyl acetate.
It is above-mentioned it is furthermore preferred that the antiprecipitant is selected from the Luvotix of 3M companiesTM, Nanjing Gutian Chemical Co., Ltd.
At least one of TMN-10, X-100, OROTAN963, D-850.
It is above-mentioned it is furthermore preferred that the pore creating material is in ammonium hydrogen carbonate, ammonium sulfate, ammonium oxalate, ammonium acetate and ammonium carbonate
At least one.
It is above-mentioned it is furthermore preferred that the drying retardant is in normal propyl alcohol, ethyl alcohol, propylene-glycol ethyl ether and cellosolvo
It is at least one.
In a kind of preferred embodiment of the present invention, region, catalyst pulp are prepared in the anode/cathode of membrane electrode
The anode/cathode Catalytic Layer of single-layer or multi-layer is prepared using the methods of spraying, blade coating, slot coated or hot-pressing transfer printing.
It is above-mentioned to prepare anode/cathode Catalytic Layer using spraying or scratching mode it is furthermore preferred that working as catalyst pulp, pass through
Double painting head apparatus carry out, and double painting head apparatus include the first coating head 11 being sequentially arranged, hot wind knife 12 and the second coating head 13,
Its structure is shown in Figure 3, and coating process is specific as follows:
First proton exchange membrane is laid on moveable platform, platform is heated and is vacuumized so that proton exchange membrane is tight
Patch moveable platform is simultaneously heated to setting coating temperature;
Then, moveable platform is moved to double 11 lower sections of the first coating heads for applying head apparatus, carries out the of catalyst pulp
Primary coating, moves again to immediately below hot wind knife 12, flash baking after the completion;
And then, moveable platform continues to move to 13 lower section of the second coating head, carries out second of coating of catalyst pulp,
After the completion of coating immediately below reverse movement to hot wind knife 12, flash baking;
Finally, moveable platform returns to initial position, that is, completes Catalytic Layer and prepare.The temperature of hot wind knife 12 in preparation process
30~80 DEG C can be set in, in this way, Catalytic Layer exsiccation temperature can be accelerated, solvent penetration is prevented and damages proton exchange membrane.It is double
The formula for applying the catalyst pulp of each coating head in head apparatus can be the same or different, in this way, passing through different catalyst slurries
Expect the combination of the Catalytic Layer formed, you can greatly improve the production efficiency of CCM, and it is different so that CCM Catalytic Layers is had the function of
With better power generation performance.And the lower face of moveable platform can gather and vacuum hole and connect vaccum-pumping equipment, in this way, passing through
Vacuumize it is every proton exchange membrane can be made all to be tightly attached on moveable platform in entire Catalytic Layer preparation process, effectively
Solve the problems, such as that proton exchange membrane is easy fold.
In a kind of preferred embodiment of the present invention, the dustless drying of baking zone carries out in tunnel heating furnace, tunnel
The temperature control of road heating furnace cavity is 20~100 DEG C, and outlet is equipped with cooling blower, and temperature control is 25 ± 2 DEG C.
It is above-mentioned it is furthermore preferred that the conveyer belt for being sent into tunnel heating furnace selects Teflon guipure, have inlet scoop under guipure so that
Membrane electrode is tight attached fold, movement and to be fallen on a moving belt, when preventing membrane electrode from being dried in stove.
In a kind of preferred embodiment of the present invention, in production process, resistance to height is used when membrane electrode is shifted and heated
Warm pallet, structure are shown in Figure 4.The bottom plate of pallet is stainless steel cloth.Meanwhile membrane electrode storage rack can be arranged two layers
Or more be plastics or metal material for disposing the tray racks of different membrane electrodes, tray rack, structure is shown in Figure 5.
With reference to specific embodiment, invention is further explained.
Embodiment 1
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules and(i.e. perfluorinated sulfonic acid is molten for monomer solution
Liquid) in the mixed solvent is scattered in by ultrasonic wave and high-speed stirred, in the mixed solvent includes isopropanol, deionized water and 2- ethoxies
Three kinds of components of base ethyl alcohol make ionomer fill and adsorb into the micro- of the catalyst and its carrier granular using vacuum de-foaming process
Catalyst pulp A is made in Kong Zhong;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:
Deionized water:Cellosolvo=(8~10):(3~5):(38~45):(36~43):(5~10) it prepares.
(2) area 1 is prepared in the anode/cathode of membrane electrode, using the methods of spraying, blade coating, slot coated or hot-pressing transfer printing
Catalyst pulp A is coated on membrane electrode and prepares three layers of anode catalyst layer;
(3) membrane electrode prepared by step (2) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(4) membrane electrode by detection in step (3) qualified (i.e. apparent continuous formation, without perforation) is transferred to baking zone 3, warp
It crosses tunnel heating furnace and dustless drying is carried out to Catalytic Layer, the temperature control in tunnel heating furnace is 20-100 DEG C.
(5) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (3), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, the same step of stoving process (4) eliminates the leftover pieces shear off, carries out catalyst recycling.
(6) will in step (3) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (2);
(7) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using catalyst pulp A, repeat step (2)
~(6) carry out the preparation of cathode catalysis layer, can be prepared by the preferable fuel cell membrane electrode of consistency in this way.
(8) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
In present embodiment, catalyst pulp prepares anode/cathode Catalytic Layer using spraying or scratching mode, by double
Head apparatus is applied to carry out, double painting head apparatus include the first coating head 11 being sequentially arranged, hot wind knife 12 and the second coating head 13,
Structure is shown in Figure 3, and coating process is specific as follows:
First proton exchange membrane is laid on moveable platform, platform is heated and is vacuumized so that proton exchange membrane is tight
Patch moveable platform is simultaneously heated to setting coating temperature;
Then, moveable platform is moved to double 11 lower sections of the first coating heads for applying head apparatus, carries out the of catalyst pulp
Primary coating, moves again to immediately below hot wind knife 12, flash baking after the completion;
And then, moveable platform continues to move to 13 lower section of the second coating head, carries out second of coating of catalyst pulp,
After the completion of coating immediately below reverse movement to hot wind knife 12, flash baking;
Finally, moveable platform returns to initial position, that is, completes Catalytic Layer and prepare.The temperature of hot wind knife 12 in preparation process
30~80 DEG C can be set in, in this way, Catalytic Layer exsiccation temperature can be accelerated, solvent penetration is prevented and damages proton exchange membrane.It is double
The formula for applying the catalyst pulp of each coating head in head apparatus can be the same or different, in this way, passing through different catalyst slurries
Expect the combination of the Catalytic Layer formed, you can greatly improve the production efficiency of CCM, and it is different so that CCM Catalytic Layers is had the function of
With better power generation performance.And the lower face of moveable platform can gather and vacuum hole and connect vaccum-pumping equipment, in this way, passing through
Vacuumize it is every proton exchange membrane can be made all to be tightly attached on moveable platform in entire Catalytic Layer preparation process, effectively
Solve the problems, such as that proton exchange membrane is easy fold.
Reference implementation mode 1, from following specific examples, invention is further explained.
Embodiment 1-1
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules and(i.e. perfluorinated sulfonic acid is molten for monomer solution
Liquid) in the mixed solvent is scattered in by ultrasonic wave and high-speed stirred, in the mixed solvent includes isopropanol, deionized water and 2- ethoxies
Three kinds of components of base ethyl alcohol make ionomer fill and adsorb into the micro- of the catalyst and its carrier granular using vacuum de-foaming process
Catalyst pulp A is made in Kong Zhong;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:
Deionized water:Cellosolvo=8:3:38:36:5 prepare.
(2) area 1 is prepared in anode/cathode, using the methods of spraying, blade coating, slot coated or hot-pressing transfer printing by catalyst
Slurry A is coated on membrane electrode and prepares three layers of anode catalyst layer;
(3) membrane electrode prepared by step (2) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(4) membrane electrode by detection in step (3) qualified (i.e. apparent continuous formation, without perforation) is transferred to baking zone 3, warp
It crosses tunnel heating furnace and dustless drying is carried out to Catalytic Layer, the temperature control in tunnel heating furnace is 20 DEG C.
(5) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (3), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, the same step of stoving process (4) eliminates the leftover pieces shear off, carries out catalyst recycling.
(6) will in step (3) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (2);
(7) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using catalyst pulp A, repeat step (2)
~(6) carry out the preparation of cathode catalysis layer, can be prepared by the preferable fuel cell membrane electrode of consistency in this way.
(8) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
Embodiment 1-2
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules and(i.e. perfluorinated sulfonic acid is molten for monomer solution
Liquid) in the mixed solvent is scattered in by ultrasonic wave and high-speed stirred, in the mixed solvent includes isopropanol, deionized water and 2- ethoxies
Three kinds of components of base ethyl alcohol make ionomer fill and adsorb into the micro- of the catalyst and its carrier granular using vacuum de-foaming process
Catalyst pulp A is made in Kong Zhong;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:
Deionized water:Cellosolvo=10:5:45:43:10 prepare.
(2) area 1 is prepared in anode/cathode, using the methods of spraying, blade coating, slot coated or hot-pressing transfer printing by catalyst
Slurry A is coated on membrane electrode and prepares three layers of anode catalyst layer;
(3) membrane electrode prepared by step (2) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(4) membrane electrode by detection in step (3) qualified (i.e. apparent continuous formation, without perforation) is transferred to baking zone 3, warp
It crosses tunnel heating furnace and dustless drying is carried out to Catalytic Layer, the temperature control in tunnel heating furnace is 100 DEG C.
(5) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (3), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, the same step of stoving process (4) eliminates the leftover pieces shear off, carries out catalyst recycling.
(6) will in step (3) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (2);
(7) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using catalyst pulp A, repeat step (2)
~(6) carry out the preparation of cathode catalysis layer, can be prepared by the preferable fuel cell membrane electrode of consistency in this way.
(8) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
Embodiment 1-3
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules and(i.e. perfluorinated sulfonic acid is molten for monomer solution
Liquid) in the mixed solvent is scattered in by ultrasonic wave and high-speed stirred, in the mixed solvent includes isopropanol, deionized water and 2- ethoxies
Three kinds of components of base ethyl alcohol make ionomer fill and adsorb into the micro- of the catalyst and its carrier granular using vacuum de-foaming process
Catalyst pulp A is made in Kong Zhong;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:
Deionized water:Cellosolvo=9:4:40:40:8 prepare.
(2) area 1 is prepared in anode/cathode, using the methods of spraying, blade coating, slot coated or hot-pressing transfer printing by catalyst
Slurry A is coated on membrane electrode and prepares three layers of anode catalyst layer;
(3) membrane electrode prepared by step (2) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(4) membrane electrode by detection in step (3) qualified (i.e. apparent continuous formation, without perforation) is transferred to baking zone 3, warp
It crosses tunnel heating furnace and dustless drying is carried out to Catalytic Layer, the temperature control in tunnel heating furnace is 60 DEG C.
(5) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (3), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, the same step of stoving process (4) eliminates the leftover pieces shear off, carries out catalyst recycling.
(6) will in step (3) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (2);
(7) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using catalyst pulp A, repeat step (2)
~(6) carry out the preparation of cathode catalysis layer, can be prepared by the preferable fuel cell membrane electrode of consistency in this way.
(8) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
Embodiment 1-4~embodiment 1-5
Unlike embodiment 1-1, ethoxy ethanol is replaced with butoxy by the mixed solvent in the present embodiment respectively
Ethyl alcohol and N-Methyl pyrrolidone.
Embodiment 1-6
It is different with embodiment 1-1, in the preparation process of the catalyst pulp in the present embodiment, be additionally added including
Other addition auxiliary agents including drying retardant, and meet:The mass ratio of catalyst and drying retardant is 8:5.
Embodiment 1-7
It is different with embodiment 1-1, in the preparation process of the catalyst pulp in the present embodiment, be additionally added including
Other addition auxiliary agents including thickener, antiprecipitant, pore creating material and drying retardant, and meet:Catalyst, thickener, antisolvent precipitation
The mass ratio of agent, pore creating material and drying retardant is 10:8:9:7:10.
Embodiment 1-8
It is different with embodiment 1-1, in the preparation process of the catalyst pulp in the present embodiment, be additionally added including
Other addition auxiliary agents including thickener, antiprecipitant, pore creating material and drying retardant, and meet:Catalyst, thickener, antisolvent precipitation
The mass ratio of agent, pore creating material and drying retardant is 9:4:5:3:8.
Embodiment 1-9~embodiment 1-12
Different with embodiment 1-8, the thickener in the present embodiment is respectively glycerine, ethylene glycol, acetic acid fourth
Ester, glycerine/ethylene glycol (1:1, mass ratio).
Embodiment 1-13~embodiment 1-17
Different with embodiment 1-8, the antiprecipitant in the present embodiment is respectively the Luvotix of 3M companiesTM, south
TMN-10, X-100, OROTAN963, D-850 of capital Gutian Chemical Co., Ltd..
Embodiment 1-18~embodiment 1-22
Different with embodiment 1-8, the pore creating material in the present embodiment is respectively ammonium hydrogen carbonate, ammonium sulfate, oxalic acid
Ammonium, ammonium acetate and ammonium carbonate.
Embodiment 1-23~embodiment 1-26
Different with embodiment 1-8, the drying retardant in the present embodiment is selected from normal propyl alcohol, ethyl alcohol, propylene-glycol ethyl ether
And cellosolvo.
Embodiment 2
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, is adopted
So that ionomer is filled with vacuum de-foaming process and adsorb into the micropore of the catalyst and its carrier granular, catalyst slurry is made
Expect A;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:Deionized water:2- ethyoxyls
Ethyl alcohol=(8~10):(3~5):(38~45):(36~43):(5~10) it prepares.
(2) prepare catalyst pulp B, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, then
Luvotix is addedTM, ethylene glycol and ammonium carbonate, so that ionomer is filled using vacuum de-foaming process and adsorb into the catalyst and
In the micropore of its carrier granular, catalyst pulp B is made;Wherein, it counts in mass ratio, catalyst granules:It is single
Liquid solution:Isopropanol:Deionized water:Cellosolvo:LuvotixTM:Ethylene glycol:Ammonium carbonate=(8~10):(3~5):
(38~45):(36~43):(5~10):(3~8):(4~9):(3~7) it prepares.
(3) area 1 is prepared in anode/cathode, is prepared using the methods of slurry A sprayings, blade coating, slot coated or hot-pressing transfer printing
Three layers of catalysis layer membrane electrode;
(4) membrane electrode prepared by step (3) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(5) baking zone 3 will be transferred to by the qualified membrane electrode of detection in step (4), process of passing through tunnel heating furnace to Catalytic Layer into
The dustless drying of row.
(6) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (4), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, eliminates the leftover pieces shear off, carries out catalyst recycling.
(7) will in step (4) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (4);
(8) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using slurry B, repeat step (4)~(6)
It can be prepared by the preferable fuel cell membrane electrode of consistency.
(9) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
In present embodiment, catalyst pulp prepares anode/cathode Catalytic Layer using spraying or scratching mode, by double
Head apparatus is applied to carry out, double painting head apparatus include the first coating head 11 being sequentially arranged, hot wind knife 12 and the second coating head 13,
Structure is shown in Figure 3, and coating process is specific as follows:
First proton exchange membrane is laid on moveable platform, platform is heated and is vacuumized so that proton exchange membrane is tight
Patch moveable platform is simultaneously heated to setting coating temperature;
Then, moveable platform is moved to double 11 lower sections of the first coating heads for applying head apparatus, carries out the of catalyst pulp
Primary coating, moves again to immediately below hot wind knife 12, flash baking after the completion;
And then, moveable platform continues to move to 13 lower section of the second coating head, carries out second of coating of catalyst pulp,
After the completion of coating immediately below reverse movement to hot wind knife 12, flash baking;
Finally, moveable platform returns to initial position, that is, completes Catalytic Layer and prepare.The temperature of hot wind knife 12 in preparation process
30~80 DEG C can be set in, in this way, Catalytic Layer exsiccation temperature can be accelerated, solvent penetration is prevented and damages proton exchange membrane.It is double
The formula for applying the catalyst pulp of each coating head in head apparatus can be the same or different, in this way, passing through different catalyst slurries
Expect the combination of the Catalytic Layer formed, you can greatly improve the production efficiency of CCM, and it is different so that CCM Catalytic Layers is had the function of
With better power generation performance.And the lower face of moveable platform can gather and vacuum hole and connect vaccum-pumping equipment, in this way, passing through
Vacuumize it is every proton exchange membrane can be made all to be tightly attached on moveable platform in entire Catalytic Layer preparation process, effectively
Solve the problems, such as that proton exchange membrane is easy fold.
Referring to embodiment 2, illustrated in conjunction with following each specific embodiments
Embodiment 2-1
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, is adopted
So that ionomer is filled with vacuum de-foaming process and adsorb into the micropore of the catalyst and its carrier granular, catalyst slurry is made
Expect A;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:Deionized water:2- ethyoxyls
Ethyl alcohol=8:3:38:36:5 prepare.
(2) prepare catalyst pulp B, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, then
Luvotix is addedTM, ethylene glycol and ammonium carbonate, so that ionomer is filled using vacuum de-foaming process and adsorb into the catalyst and
In the micropore of its carrier granular, catalyst pulp B is made;Wherein, it counts in mass ratio, catalyst granules:It is single
Liquid solution:Isopropanol:Deionized water:Cellosolvo:LuvotixTM:Ethylene glycol:Ammonium carbonate=8:3:38:36:5:3:4:3
It prepares.
(3) area 1 is prepared in anode/cathode, is prepared using the methods of slurry A sprayings, blade coating, slot coated or hot-pressing transfer printing
Three layers of catalysis layer membrane electrode;
(4) membrane electrode prepared by step (3) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(5) baking zone 3 will be transferred to by the qualified membrane electrode of detection in step (4), process of passing through tunnel heating furnace to Catalytic Layer into
The dustless drying of row.
(6) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (4), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, eliminates the leftover pieces shear off, carries out catalyst recycling.
(7) will in step (4) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (4);
(8) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using slurry B, repeat step (4)~(6)
It can be prepared by the preferable fuel cell membrane electrode of consistency.
(9) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
Embodiment 2-2
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, is adopted
So that ionomer is filled with vacuum de-foaming process and adsorb into the micropore of the catalyst and its carrier granular, catalyst slurry is made
Expect A;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:Deionized water:2- ethyoxyls
Ethyl alcohol=10:5:45:43:10 prepare.
(2) prepare catalyst pulp B, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, then
Luvotix is addedTM, ethylene glycol and ammonium carbonate, so that ionomer is filled using vacuum de-foaming process and adsorb into the catalyst and
In the micropore of its carrier granular, catalyst pulp B is made;Wherein, it counts in mass ratio, catalyst granules:It is single
Liquid solution:Isopropanol:Deionized water:Cellosolvo:LuvotixTM:Ethylene glycol:Ammonium carbonate=10:5:45:43:10:8:
9:7 prepare.
(3) area 1 is prepared in anode/cathode, is prepared using the methods of slurry A sprayings, blade coating, slot coated or hot-pressing transfer printing
Three layers of catalysis layer membrane electrode;
(4) membrane electrode prepared by step (3) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(5) baking zone 3 will be transferred to by the qualified membrane electrode of detection in step (4), process of passing through tunnel heating furnace to Catalytic Layer into
The dustless drying of row.
(6) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (4), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, eliminates the leftover pieces shear off, carries out catalyst recycling.
(7) will in step (4) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (4);
(8) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using slurry B, repeat step (4)~(6)
It can be prepared by the preferable fuel cell membrane electrode of consistency.
(9) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
Embodiment 2-3
A kind of batch manufacturing method of fuel cell membrane electrode, specifically includes following steps:
(1) prepare catalyst pulp A, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, is adopted
So that ionomer is filled with vacuum de-foaming process and adsorb into the micropore of the catalyst and its carrier granular, catalyst slurry is made
Expect A;Wherein, it counts in mass ratio, catalyst granules:Monomer solution:Isopropanol:Deionized water:2- ethyoxyls
Ethyl alcohol=9:4:42:40:8 prepare.
(2) prepare catalyst pulp B, take catalyst granules andMonomer solution passes through ultrasonic wave and height
Speed is dispersed with stirring in the mixed solvent, and in the mixed solvent includes three kinds of isopropanol, deionized water and cellosolvo components, then
Luvotix is addedTM, ethylene glycol and ammonium carbonate, so that ionomer is filled using vacuum de-foaming process and adsorb into the catalyst and
In the micropore of its carrier granular, catalyst pulp B is made;Wherein, it counts in mass ratio, catalyst granules:It is single
Liquid solution:Isopropanol:Deionized water:Cellosolvo:LuvotixTM:Ethylene glycol:Ammonium carbonate=9:4:40:38:7:5:6:5
It prepares.
(3) area 1 is prepared in anode/cathode, is prepared using the methods of slurry A sprayings, blade coating, slot coated or hot-pressing transfer printing
Three layers of catalysis layer membrane electrode;
(4) membrane electrode prepared by step (3) is transferred to CCD detection zones 2, be entirely placed on transparency glass plate, carried out
Catalytic Layer ostensibly detection, membrane electrode perforation detection;
(5) baking zone 3 will be transferred to by the qualified membrane electrode of detection in step (4), process of passing through tunnel heating furnace to Catalytic Layer into
The dustless drying of row.
(6) there is the membrane electrode of perforation to be cut into small size membrane electrode detection in step (4), continue to be put into tunnel heating furnace
Dustless drying is carried out to Catalytic Layer, eliminates the leftover pieces shear off, carries out catalyst recycling.
(7) will in step (4) detection Catalytic Layer it is apparent it is uneven, have the membrane electrode of situations such as slight crack, fold bring back anode/
Cathode prepares area 1, repeats the operation of step (4);
(8) membrane electrode after drying is transferred to anode/cathode and prepares area 1, using slurry B, repeat step (4)~(6)
It can be prepared by the preferable fuel cell membrane electrode of consistency.
(9) the preferable fuel cell membrane electrode classification of consistency the storage rack in membrane electrode storage area 4 is put into preserve.
Embodiment 3
In addition to anode prepares two layers of Catalytic Layer compared with embodiment 2, cathode is prepared outside three layers of Catalytic Layer, remaining is uniform
Sample.
Embodiment 4
Compared with embodiment 2 other than exchanging the formula of cathode and anode slurry, remaining is.
The above description of the embodiments is intended to facilitate ordinary skill in the art to understand and use the invention.
Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without having to go through creative labor.Therefore, the present invention is not limited to the above embodiments, ability
Field technique personnel announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be the present invention's
Within protection domain.
Claims (10)
1. a kind of batch manufacturing method of fuel cell membrane electrode, which is characterized in that include the following steps:
(1):It takes catalyst and perfluorinated sulfonic acid solution to pour into the mixed solvent, disperses, prepare catalyst pulp;
(2):By membrane electrode send to membrane electrode anode/cathode prepare region, toward membrane electrode on coating catalyst pulp, first prepare
The anode catalyst layer of membrane electrode;
(3):Membrane electrode prepared by step (2) is transferred to CCD detection zones, it is apparent to carry out Catalytic Layer to membrane electrode by CCD equipment
Detection and membrane electrode perforation detection, if the Catalytic Layer of membrane electrode is apparent smooth, and without perforation, then it represents that it is qualified, it is transferred to step
Suddenly (5), if the Catalytic Layer of membrane electrode it is apparent there are it is uneven, have slight crack and/or a fold, return to step (2), if membrane electrode is examined
Survey has perforation, then is transferred to step (4);
(4):There is the membrane electrode of perforation to shear to membrane electrode of the small size without perforation detection in step (3);
(5):Membrane electrode of the small size without perforation in the qualified membrane electrode of detection in step (3), step (4) is transferred to drying
Area, dustless drying;
(6):The membrane electrode after drying is transferred to anode/cathode again and prepares region, continue coating catalyst pulp and prepares film
The cathod catalyst of electrode repeats step (3)-step (5), obtains the good fuel cell membrane electrode of consistency;
(7):Fuel cell membrane electrode obtained is put into storage rack according to size classes to preserve.
2. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 1, which is characterized in that step (1)
Described in catalyst be carbon-carried platinum-based catalyst, shape be particle, octahedron, octahedron, nano wire, nano flower, core shell
Or nanometer rods.
3. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 1, which is characterized in that step (1)
Described in mixed solvent include isopropyl alcohol and water, and the additive amount of catalyst, perfluorinated sulfonic acid solution and mixed solvent meets:It urges
Agent, perfluorinated sulfonic acid solution, isopropanol and water mass ratio be (8~10):(3~5):(38~45):(36~43).
4. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 3, which is characterized in that described is mixed
Further include at least one of ethoxy ethanol, butyl cellosolve or N-Methyl pyrrolidone in bonding solvent, with isopropanol
Mass ratio is (0~10):(38~45).
5. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 1, which is characterized in that step (1)
In when preparing catalyst pulp, be additionally added other additions including thickener, antiprecipitant, pore creating material and drying retardant and help
Agent, and meet:Catalyst, thickener, antiprecipitant, pore creating material and drying retardant mass ratio be (8~10):(0~8):(0~
9):(0~7):(5~10).
6. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 5, which is characterized in that the increasing
Thick dose selected from least one of glycerine, ethylene glycol and butyl acetate;
The antiprecipitant is selected from the Luvotix of 3M companiesTM, TMN-10, X-100 of Nanjing Gutian Chemical Co., Ltd.,
At least one of OROTAN963, D-850;
The pore creating material is selected from least one of ammonium hydrogen carbonate, ammonium sulfate, ammonium oxalate, ammonium acetate and ammonium carbonate;
The drying retardant is selected from least one of normal propyl alcohol, ethyl alcohol, propylene-glycol ethyl ether and cellosolvo.
7. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 1, which is characterized in that in membrane electrode
Anode/cathode prepare region, catalyst pulp prepares single layer using the method for spraying, blade coating, slot coated or hot-pressing transfer printing
Or the anode/cathode Catalytic Layer of multilayer.
8. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 7, which is characterized in that work as catalyst
Slurry prepares anode/cathode Catalytic Layer using spraying or scratching mode, is carried out by double painting head apparatus, and double coating heads are set
For specific as follows including the first coating head, hot wind knife and the second coating head, the coating process that are sequentially arranged:
First proton exchange membrane is laid on moveable platform, platform is heated and is vacuumized so that proton exchange membrane is close to can
Mobile platform is simultaneously heated to setting coating temperature;
Then, moveable platform is moved to below double the first coating heads for applying head apparatus, the first time for carrying out catalyst pulp applies
Cloth moves again to immediately below hot wind knife, flash baking after the completion;
And then, moveable platform continues to move to below the second coating head, carries out second of coating of catalyst pulp, has been coated with
Immediately below rear reverse movement to hot wind knife, flash baking;
Finally, moveable platform returns to initial position, that is, completes Catalytic Layer and prepare.
9. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 1, which is characterized in that baking zone
Dustless drying carries out in tunnel heating furnace, and the temperature control of tunnel heating furnace cavity is 20~100 DEG C, and outlet is equipped with cold
But wind turbine, temperature control are 25 ± 2 DEG C.
10. a kind of batch manufacturing method of fuel cell membrane electrode according to claim 9, which is characterized in that be sent into tunnel
The conveyer belt of road heating furnace selects Teflon guipure, has inlet scoop under guipure so that membrane electrode it is tight it is attached on a moving belt.
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