CN108361138B - Diagnosis and detection method and device for high-pressure common-rail pipe flow limiting valve - Google Patents

Diagnosis and detection method and device for high-pressure common-rail pipe flow limiting valve Download PDF

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CN108361138B
CN108361138B CN201810081932.1A CN201810081932A CN108361138B CN 108361138 B CN108361138 B CN 108361138B CN 201810081932 A CN201810081932 A CN 201810081932A CN 108361138 B CN108361138 B CN 108361138B
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restrictor valve
valve
pressure
common rail
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CN108361138A (en
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宋国民
陆娟
平晓锋
王波
王先勇
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FAW Group Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M65/00Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
    • F02M55/025Common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • F02D2041/224Diagnosis of the fuel system

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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
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  • Fuel-Injection Apparatus (AREA)

Abstract

本发明涉及一种高压共轨管限流阀诊断检测方法及装置,由电控高压共轨燃油喷射系统、测温模块、流量控制及测量模块、电子控制系统组成,限流阀流量测量管路安装排气集油器,系统定期测量诊断检测装置用电控喷油器的流量进行校准补偿,通过测量限流阀工作时的温升斜率和限流阀的关闭流量特性来综合判断限流阀的性能。本发明用于检测共轨管限流阀性能,并利用温升斜率判断限流阀内部泄漏或运动不灵活等故障,能更加全面地分析限流阀故障类型,确保限流阀性能检测的准确性和可靠性,本发明可直接用于共轨管限流阀相关产品的开发、质量控制及性能检测。

Figure 201810081932

The invention relates to a diagnosis and detection method and device for a restrictor valve in a high-pressure common rail pipe. Install the exhaust oil collector, the system regularly measures the flow of the electronically controlled fuel injector for calibration and compensation of the diagnostic detection device, and comprehensively judges the restrictor valve by measuring the temperature rise slope when the restrictor valve is working and the closed flow characteristics of the restrictor valve performance. The invention is used to detect the performance of the restrictor valve of the common rail pipe, and uses the temperature rise slope to determine the internal leakage of the restrictor valve or the inflexibility of movement, etc., so as to analyze the fault types of the restrictor valve more comprehensively and ensure the accuracy of the performance detection of the restrictor valve. The performance and reliability of the invention can be directly used in the development, quality control and performance testing of the common rail pipe restrictor valve related products.

Figure 201810081932

Description

高压共轨管限流阀诊断检测方法及装置Diagnosis and detection method and device for restrictor valve of high pressure common rail pipe

技术领域technical field

本发明涉及一种限流阀诊断检测方法及装置,尤其是一种高压共轨管限流阀诊断检测方法及装置。The present invention relates to a method and a device for diagnosing and detecting a restrictor valve, in particular to a method and device for diagnosing and detecting a restrictor valve in a high-pressure common rail pipe.

背景技术Background technique

电控高压共轨燃油喷射系统在发动机上的应用是一项重大的技术进步,可以直接有效提升发动机的性能和尾气排放水平。作为涉及安全的动力机械部件,电控高压共轨燃油喷射系统在设计和制造时,都必须考虑各类特殊情况的安全对策,以确保产品安全可靠。The application of the electronically controlled high pressure common rail fuel injection system to the engine is a major technological progress, which can directly and effectively improve the performance and exhaust emission level of the engine. As a safety-related power mechanical component, the electronically controlled high-pressure common rail fuel injection system must take various special circumstances into consideration when designing and manufacturing it to ensure the safety and reliability of the product.

电控高压共轨燃油喷射系统是通过高压共轨管的储压功能形成基本恒定的压力,并通过电控喷油器分配至发动机燃烧室,为防止电控喷油器卡滞等异常发生,导致高压燃油在不受控制的状态下直接进入发动机汽缸,高压共轨管安装限流阀,当电控喷油器出现故障直通时,流量超过限流阀的正常工作范围,限流阀动作切断高压燃油,从而起到安全保护作用。The electronically controlled high-pressure common rail fuel injection system forms a basically constant pressure through the pressure storage function of the high-pressure common rail pipe, and distributes it to the engine combustion chamber through the electronically controlled injector. As a result, the high-pressure fuel directly enters the engine cylinder in an uncontrolled state, and the high-pressure common rail pipe is installed with a restrictor valve. When the electronically controlled injector fails to pass through, the flow exceeds the normal working range of the restrictor valve, and the restrictor valve action is cut off. High pressure fuel, thus playing a role in safety protection.

限流阀作为高压共轨管的重要安全部件,在生产制造过程中必须进行严格的性能检测,以判断限流阀性能是否满足要求,确保只有合格的产品才能通过。通常限流阀检测在专用油泵试验台上进行,通过各种设定参数的测量来分析判断限流阀性能是否满足要求,从而判断限流阀性能是否合格。现有的方法通常用电控喷油器调节管路流量,通过限流阀工作时关闭流量特性的测量来分析判断其性能,但实际由于燃油温度、电控喷油器老化、安装方式等对流量测量存在较大影响,因此,仅通过关闭流量的测量来分析限流阀的特性不够全面和准确,有时甚至会得到错误的结论,例如当限流阀内部泄漏或运动不灵活时,若关闭流量符合预先设定的范围,显然仅通过流量无法准确判断限流阀性能,也就无法得出正确的结论;再则低温时由于燃油粘度较大,限流阀自身工作不稳定,偶然因素会导致限流阀动作而关闭,此类情况也会影响限流阀性能判断的准确性,从而引起误判。As an important safety component of the high-pressure common rail pipe, the restrictor valve must undergo strict performance testing during the manufacturing process to determine whether the performance of the restrictor valve meets the requirements and ensure that only qualified products can pass. Usually, the detection of the restrictor valve is carried out on a special oil pump test bench. Through the measurement of various set parameters, it is analyzed and judged whether the performance of the restrictor valve meets the requirements, so as to determine whether the performance of the restrictor valve is qualified. The existing method usually uses the electronically controlled injector to adjust the pipeline flow, and analyzes and judges its performance by measuring the closed flow characteristics of the restrictor valve when it is working. Flow measurement has a great influence. Therefore, it is not comprehensive and accurate to analyze the characteristics of the restrictor valve only by measuring the closed flow, and sometimes even wrong conclusions can be obtained. In line with the preset range, it is obvious that the performance of the restrictor valve cannot be accurately judged only by the flow rate, and the correct conclusion cannot be drawn; in addition, due to the high viscosity of the fuel at low temperature, the restrictor valve itself works unstable, and accidental factors may cause The restrictor valve is closed due to its action, which will also affect the accuracy of the performance judgment of the restrictor valve, resulting in misjudgment.

发明内容SUMMARY OF THE INVENTION

本发明的目的是克服现有技术中存在的不足,提供一种高压共轨管限流阀诊断检测方法,该方法专用于高压共轨管限流阀的诊断检测,并模拟实际限流阀的工作状态,确保测试过程与实际工作状态一致,全面、客观地反映限流阀自身的性能特点,并易于在实际生产过程中实施。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a method for diagnosis and detection of a high-pressure common rail restrictor valve, which is dedicated to the diagnosis and detection of a high-pressure common rail restrictor valve, and simulates the performance of an actual restrictor valve. The working state ensures that the test process is consistent with the actual working state, comprehensively and objectively reflects the performance characteristics of the restrictor valve itself, and is easy to implement in the actual production process.

本发明还提供一种高压共轨管限流阀诊断检测装置,专用于高压共轨管限流阀的诊断检测,确保测试过程与实际工作状态一致。The present invention also provides a high-pressure common rail pipe restrictor valve diagnosis and detection device, which is specially used for the diagnosis and detection of the high-pressure common rail pipe restrictor valve to ensure that the test process is consistent with the actual working state.

按照本发明提供的技术方案,所述高压共轨管限流阀诊断检测装置,其特征是:包括由燃油箱、高压油泵、高压油管、高压共轨管、压力传感器、压力安全阀、被测限流阀、压力安全阀回油管、系统回油管和电子控制系统组成的电控高压共轨燃油喷射系统,燃油箱通过高压油泵和高压油管连接高压共轨管,高压共轨管上设置压力传感器,高压共轨管的泄压口设置压力安全阀并通过压力安全阀回油管与燃油箱连接,高压共轨管的高压油出口安装被测限流阀,被测限流阀通过电控喷油器和消雾器连接流量控制及测量模块,流量控制及测量模块通过系统回油管连接燃油箱;所述电控喷油器的控制信号与电子控制系统实时通讯,被测限流阀的侧面安装测温模块,测温模块的信号连接电子控制系统,流量控制及测量模块的信号与电子控制系统连接,流量控制及测量模块输出的燃油通过系统回油管进入燃油箱。According to the technical solution provided by the present invention, the high-pressure common rail restrictor valve diagnosis and detection device is characterized in that: it includes a fuel tank, a high-pressure oil pump, a high-pressure oil pipe, a high-pressure common rail pipe, a pressure sensor, a pressure safety valve, a Electronically controlled high-pressure common rail fuel injection system composed of restrictor valve, pressure relief valve return pipe, system fuel return pipe and electronic control system. , The pressure relief port of the high-pressure common rail pipe is provided with a pressure safety valve and is connected to the fuel tank through the pressure safety valve return pipe. The high-pressure oil outlet of the high-pressure common rail pipe is equipped with a measured flow restrictor valve, and the measured flow restrictor valve is electrically controlled to inject fuel. The flow control and measurement module is connected to the flow control and measurement module through the system oil return pipe; the control signal of the electronically controlled fuel injector is communicated with the electronic control system in real time, and the side of the measured flow limiting valve is installed The temperature measurement module, the signal of the temperature measurement module is connected to the electronic control system, the signal of the flow control and measurement module is connected to the electronic control system, and the fuel output from the flow control and measurement module enters the fuel tank through the system return pipe.

进一步的,所述流量控制及测量模块包括多个流量换向阀,流量换向阀与流量切换及测量单元连接以实现流量换向阀的动作控制,流量切换及测量单元连接至电子控制系统;所述流量换向阀的P口经排气集油器后连接至流量传感器,流量传感器的输出端连接多路集油器,多路集油器连接通过系统回油管连接燃油箱;所述流量换向阀的T口连接多路集油器。Further, the flow control and measurement module includes a plurality of flow reversing valves, the flow reversing valves are connected with the flow switching and measuring unit to realize the action control of the flow reversing valve, and the flow switching and measuring unit is connected to the electronic control system; The P port of the flow reversing valve is connected to the flow sensor after passing through the exhaust oil collector, the output end of the flow sensor is connected to the multi-channel oil collector, and the multi-channel oil collector is connected to the fuel tank through the system oil return pipe; the flow rate The T port of the reversing valve is connected to the multi-channel oil collector.

进一步的,所述排气集油器由中间隔板分隔为进油区和出油区,中间隔板上方有缝隙,进油区的液体通过缝隙流入出油区;在排气集油器的底部设置进油口,进油口低于实际工作时的液面;在排气集油器设置出油口;在所述进油区上方最高点设有排气口,排气口上安装有压力排气阀。Further, the exhaust oil collector is divided into an oil inlet area and an oil outlet area by a middle partition plate, and there is a gap above the middle partition plate, and the liquid in the oil inlet area flows into the oil outlet area through the gap; An oil inlet is arranged at the bottom, and the oil inlet is lower than the actual working liquid level; an oil outlet is arranged on the exhaust oil collector; an outlet is arranged at the highest point above the oil inlet area, and a pressure outlet is installed on the outlet. Vent.

进一步的,在所述高压共轨管的每个高压油出口都安装被测限流阀。Further, a measured flow restrictor valve is installed at each high pressure oil outlet of the high pressure common rail pipe.

所述高压共轨管限流阀诊断检测方法,其特征是,采用上述的诊断检测装置进行检测,包括以下步骤:The method for diagnosing and detecting a restrictor valve of a high-pressure common rail pipe is characterized in that the above-mentioned diagnostic detecting device is used for detection, and the method includes the following steps:

(1)进行系统温控,当燃油箱温度达到设定值后温控结束;(1) Carry out system temperature control, when the temperature of the fuel tank reaches the set value, the temperature control ends;

(2)达到设定值温度后,进行限流阀测试,测量限流阀工作时表面温度随时间的变化曲线,判断温升是否在预先设定的范围内,根据温度曲线进行限流阀性能的初步诊断检测;(2) After reaching the set value temperature, carry out the restrictor valve test, measure the change curve of the surface temperature with time when the restrictor valve is working, judge whether the temperature rise is within the preset range, and conduct the restrictor valve performance according to the temperature curve. initial diagnostic testing;

(3)进行限流阀关闭流量特性的测量,并结合限流阀工作时预先设定时间内的温升,判断关闭流量是否在规定的范围内,以综合判断限流阀的性能。(3) Measure the closed flow characteristics of the restrictor valve, and judge whether the closed flow is within the specified range in combination with the temperature rise within the preset time when the restrictor valve is working, so as to comprehensively judge the performance of the restrictor valve.

进一步的,所述检测方法还包括标定电控喷油器的步骤:定期测量电控喷油器的流量,通过流量对电控喷油器进行校准补偿。Further, the detection method further includes the step of calibrating the electronically controlled fuel injector: regularly measuring the flow of the electronically controlled fuel injector, and calibrating and compensating the electronically controlled fuel injector through the flow.

本发明模拟限流阀的实际工作状态,测试能真实反映限流阀的工作过程,同时,系统安装温度传感器,通过测量限流阀工作时的温升斜率和限流阀的关闭流量特性来综合判断限流阀的性能,提高了限流阀性能判断的准确性。定期标定电控喷油器的流量,通过流量差异对系统所用电控喷油器进行校准补偿,修正电控喷油器的一致性差异,从而补偿由于电控喷油器流量偏差所导致的限流阀性能测量偏差。The invention simulates the actual working state of the restrictor valve, and the test can truly reflect the working process of the restrictor valve. At the same time, a temperature sensor is installed in the system to measure the temperature rise slope of the restrictor valve and the closed flow characteristics of the restrictor valve. The performance of the restrictor valve is judged, which improves the accuracy of the performance judgment of the restrictor valve. Regularly calibrate the flow of the electronically controlled injectors, calibrate and compensate the electronically controlled injectors used in the system through the flow difference, and correct the consistency differences of the electronically controlled injectors, thereby compensating for the limit caused by the flow deviation of the electronically controlled injectors. Flow valve performance measurement deviation.

附图说明Description of drawings

图1为本发明所述高压共轨管限流阀诊断检测装置的结构示意图。FIG. 1 is a schematic structural diagram of the high-pressure common rail pipe restrictor valve diagnosis and detection device according to the present invention.

图2为所述流量控制及测量模块的示意图。FIG. 2 is a schematic diagram of the flow control and measurement module.

图3为所述排气集油器的示意图。FIG. 3 is a schematic diagram of the exhaust oil collector.

图4为电控喷油器流量特性图。Figure 4 is a flow characteristic diagram of the electronically controlled injector.

图5为限流阀关闭流量温度综合测量示意图。Figure 5 is a schematic diagram of the comprehensive measurement of the flow temperature when the restrictor valve is closed.

图6为限流阀温升曲线示意图。FIG. 6 is a schematic diagram of the temperature rise curve of the restrictor valve.

图7为限流阀诊断测试流程图。Figure 7 is a flow chart of the diagnostic test of the restrictor valve.

附图标记说明:A-流量控制及测量模块、1-试验台底盘、2-燃油箱、3-试验台控制电脑、4-高压油泵、5-电子控制系统、6-高压油管、7-高压共轨管、8-电控喷油器、9-消雾器、10-压力传感器、11-压力安全阀、12-被测限流阀、13-测温模块、14-压力安全阀回油管、15-系统回油管、31-流量换向阀、32-流量切换及测量单元、33-排气集油器、34-流量传感器、35-多路集油器、40-缝隙、41-中间隔板、42-排气口、43-压力排气阀。Description of reference numerals: A-flow control and measurement module, 1-test bench chassis, 2-fuel tank, 3-test bench control computer, 4-high pressure oil pump, 5-electronic control system, 6-high pressure oil pipe, 7-high pressure Common rail pipe, 8-electrically controlled fuel injector, 9-mist eliminator, 10-pressure sensor, 11-pressure safety valve, 12-tested restrictor valve, 13-temperature measuring module, 14-pressure safety valve oil return pipe , 15-system oil return pipe, 31-flow reversing valve, 32-flow switching and measuring unit, 33-exhaust oil collector, 34-flow sensor, 35-multi-channel oil collector, 40-gap, 41-intermediate Separator, 42-exhaust port, 43-pressure exhaust valve.

具体实施方式Detailed ways

下面结合具体附图对本发明作进一步说明。The present invention will be further described below in conjunction with the specific drawings.

如图1所示,本发明所述高压共轨管限流阀诊断检测装置包括由燃油箱2、高压油泵4、高压油管6、高压共轨管7、压力传感器10、压力安全阀11、被测限流阀12、压力安全阀回油管14、系统回油管15和电子控制系统5组成的一套完整的电控高压共轨燃油喷射系统,电控高压共轨燃油喷射系统安装在试验台底盘1上,燃油箱2通过高压油泵4和高压油管6连接高压共轨管7,高压共轨管7上设置压力传感器10,高压共轨管7的泄压口设置压力安全阀11并通过压力安全阀回油管14与燃油箱2连接,高压共轨管7的高压油出口安装被测限流阀12,被测限流阀12通过电控喷油器8和消雾器9连接流量控制及测量模块A,流量控制及测量模块A通过系统回油管15连接燃油箱2。压力安全阀11若出现泄压,则燃油通过压力安全阀回油管14进入燃油箱2,试验台控制电脑3实现整个系统控制,并实时存贮测量的参数。为确保诊断检测装置与实际电控高压共轨燃油喷射系统工作状态一致,高压共轨管7每个高压油出口都安装被测限流阀。本发明仅以四缸电控高压共轨燃油喷射系统为例进行说明,诊断检测装置的高压共轨管7同时安装四只被测限流阀12,测试时通过电子控制系统5闭环控制高压共轨管7中的燃油压力,电控喷油器8的控制信号与电子控制系统5实时通讯,实现电控喷油器8的开启和关闭控制,测温模块13安装在被测限流阀12的侧面,测温模块13通过红外测量方式实现,测温模块13的信号连接电子控制系统5,实现被测限流阀12表面温度的实时测量。流量控制及测量模块A实现管路流量切换及流量测量,流量控制及测量模块A的信号与电子控制系统5连接,流量控制及测量模块A输出的燃油最后通过系统回油管15进入燃油箱2。测温模块13实时测量被测限流阀12工作时的表面温度,通过测量被测限流阀12工作时的温升斜率和被测限流阀的关闭流量特性来综合判断被测限流阀是否满足要求,实现被测限流阀的诊断检测。As shown in FIG. 1 , the high-pressure common rail restrictor valve diagnosis and detection device of the present invention includes a fuel tank 2, a high-pressure oil pump 4, a high-pressure oil pipe 6, a high-pressure common rail pipe 7, a pressure sensor 10, a pressure relief valve 11, a A complete set of electronically controlled high-pressure common rail fuel injection system consisting of measuring restrictor valve 12, pressure relief valve return pipe 14, system fuel return pipe 15 and electronic control system 5, the electronically controlled high-pressure common rail fuel injection system is installed on the test bench chassis 1, the fuel tank 2 is connected to the high-pressure common rail pipe 7 through the high-pressure oil pump 4 and the high-pressure oil pipe 6. The high-pressure common rail pipe 7 is provided with a pressure sensor 10, and the pressure relief port of the high-pressure common rail pipe 7 is provided with a pressure safety valve 11 and passes through the pressure safety valve. The valve return pipe 14 is connected to the fuel tank 2, the high-pressure oil outlet of the high-pressure common rail pipe 7 is installed with the measured restrictor valve 12, and the measured restrictor valve 12 is connected to the flow control and measurement through the electronically controlled fuel injector 8 and the mist eliminator 9 Module A, flow control and measurement module A is connected to the fuel tank 2 through the system return pipe 15 . If the pressure relief valve 11 is depressurized, the fuel enters the fuel tank 2 through the pressure relief valve return pipe 14, and the test bench control computer 3 realizes the control of the entire system and stores the measured parameters in real time. In order to ensure that the diagnostic testing device is in the same working state as the actual electronically controlled high-pressure common rail fuel injection system, each high-pressure oil outlet of the high-pressure common rail pipe 7 is equipped with a flow-limiting valve under test. The present invention only takes a four-cylinder electronically controlled high-pressure common rail fuel injection system as an example to illustrate. The high-pressure common rail pipe 7 of the diagnostic testing device is simultaneously installed with four tested flow limiting valves 12, and the electronic control system 5 is used for closed-loop control of the high-pressure common rail during testing. The fuel pressure in the rail pipe 7 and the control signal of the electronically controlled injector 8 communicate with the electronic control system 5 in real time to realize the opening and closing control of the electronically controlled fuel injector 8. The temperature measurement module 13 is installed on the measured restrictor valve 12 The temperature measurement module 13 is realized by infrared measurement, and the signal of the temperature measurement module 13 is connected to the electronic control system 5 to realize the real-time measurement of the surface temperature of the current limiting valve 12 under test. The flow control and measurement module A realizes pipeline flow switching and flow measurement. The signal of the flow control and measurement module A is connected to the electronic control system 5. The fuel output from the flow control and measurement module A finally enters the fuel tank 2 through the system return pipe 15. The temperature measurement module 13 measures the surface temperature of the measured flow restrictor valve 12 in real time, and comprehensively judges the measured flow restrictor valve by measuring the temperature rise slope of the measured flow restrictor valve 12 when it is in operation and the closed flow characteristics of the measured flow restrictor valve. Whether it meets the requirements, realize the diagnostic detection of the restrictor valve under test.

如图2所示,所述流量控制及测量模块A包括多个流量换向阀31,其中Ⅰ、Ⅱ、Ⅲ和Ⅳ分别代表对应的缸号位置,流量换向阀31用于切换流量流向,流量切换及测量单元31用于实现流量换向阀31的动作控制及流量传感器34信号的采集,流量切换及测量单元32连接至电子控制系统5。流量换向阀P口出来的燃油经过排气集油器33后连接至流量传感器34,实现流量的测量,流量传感器34输出的流量进入多路集油器35,最后通过系统回油管15进入燃油箱2。当流量不经过流量传感器34测量时,流量换向阀T口出来的流量直接进入多路集油器35,汇合后出口连接至系统回油管15进入燃油箱2。As shown in FIG. 2, the flow control and measurement module A includes a plurality of flow reversing valves 31, wherein I, II, III and IV represent the corresponding cylinder number positions respectively, and the flow reversing valve 31 is used to switch the flow direction, The flow switching and measuring unit 31 is used to realize the action control of the flow reversing valve 31 and the acquisition of the signal of the flow sensor 34 , and the flow switching and measuring unit 32 is connected to the electronic control system 5 . The fuel from the port P of the flow reversing valve passes through the exhaust oil collector 33 and is connected to the flow sensor 34 to measure the flow. The flow output from the flow sensor 34 enters the multi-channel oil collector 35, and finally enters the fuel through the system oil return pipe 15. Box 2. When the flow is not measured by the flow sensor 34 , the flow from the flow reversing valve T port directly enters the multi-channel oil collector 35 , and after the confluence, the outlet is connected to the system oil return pipe 15 and enters the fuel tank 2 .

如图2所示,流量换向阀31默认为常开位置,即被测限流阀12的流量经过流量换向阀31的A口输入,经由T口输出至多路集油器35,默认情况下被测限流阀12输出的流量不经过流量传感器34,即不进行被测限流阀12输出流量的测量;当要进行被测限流阀12流量测量时,这里以Ⅰ号位置为例,电子控制系统5发出控制信号,并通过流量切换及测量单元32实现Ⅰ号位流量换向阀的控制,此时流量换向阀动作,从而关闭T口,接通P口,这时从A口输入的限流阀流量通过P口进入排气集油器33,然后进入流量传感器34进行流量实时测量,同时,为提高流量测量的精度和稳定性,排气集油器33具有管路排气功能,具体结构见图3。As shown in FIG. 2 , the flow reversing valve 31 is in the normally open position by default, that is, the flow of the flow restrictor valve 12 under test is input through the A port of the flow reversing valve 31 and is output to the multi-channel oil collector 35 through the T port. The output flow of the lower measured restrictor valve 12 does not pass through the flow sensor 34, that is, the measurement of the output flow of the measured restrictor valve 12 is not performed; when measuring the flow rate of the measured restrictor valve 12, the position I is taken as an example. , the electronic control system 5 sends out a control signal, and realizes the control of the flow reversing valve at position I through the flow switching and measuring unit 32. At this time, the flow reversing valve acts to close the T port and connect the P port. At this time, from A The flow of the restrictor valve input from the port enters the exhaust oil collector 33 through the P port, and then enters the flow sensor 34 for real-time flow measurement. At the same time, in order to improve the accuracy and stability of the flow measurement, the exhaust oil collector 33 has a pipeline discharge Qi function, the specific structure is shown in Figure 3.

如图3所示,所述排气集油器33由中间隔板41分隔为进油区和出油区,中间隔板41上方有缝隙40,进油区的液体通过缝隙40流入出油区。图3中E为进油口,F为出油口,其中进油口E在排气集油器33的底部,进油口E低于实际工作时的液面,防止进油与空气混合而引入气体。出油口F在排气集油器33上部,可缩短当进油区不进油时,出油区储存的液体继续从出油口F流出形成流量的时间。进油区上方最高点有排气口42,排气口42上安装有压力排气阀43,通过压力排气阀43当燃油流入进油区后,由于空气的浮力作用,气体逐步上升至排气集油器33的最高点,当压力达到限值,压力排气阀43自动打开,气体通过排气口42泄出,并当气体压力低于限值时压力排气阀43自动关闭,从而确保排气集油器33内的气体及时排出,降低气体混入油液的风险,提高流量测量的稳定性和精度。As shown in FIG. 3 , the exhaust oil collector 33 is divided into an oil inlet area and an oil outlet area by a middle partition plate 41 . There is a gap 40 above the middle partition plate 41 , and the liquid in the oil inlet area flows into the oil outlet area through the gap 40 . . In Fig. 3, E is the oil inlet, and F is the oil outlet. The oil inlet E is at the bottom of the exhaust oil collector 33, and the oil inlet E is lower than the liquid level during actual operation to prevent the oil from mixing with the air. Introduce gas. The oil outlet F is located on the upper part of the exhaust oil collector 33, which can shorten the time for the liquid stored in the oil outlet area to continue to flow out of the oil outlet F to form a flow when the oil inlet area does not receive oil. There is an exhaust port 42 at the highest point above the oil inlet area, and a pressure exhaust valve 43 is installed on the exhaust port 42. After the fuel flows into the oil inlet area through the pressure exhaust valve 43, due to the buoyancy of the air, the gas gradually rises to the exhaust port. At the highest point of the gas oil collector 33, when the pressure reaches the limit value, the pressure exhaust valve 43 is automatically opened, the gas is discharged through the exhaust port 42, and when the gas pressure is lower than the limit value, the pressure exhaust valve 43 is automatically closed, thereby Ensure that the gas in the exhaust oil collector 33 is discharged in time, reduce the risk of gas mixing into the oil, and improve the stability and accuracy of flow measurement.

如图4所示为电控喷油器8的流量特性表,针对批量生产且性能良好的电控喷油器,喷射压力、驱动时间和流量之间的关系如图4中曲线所示,即在相同压力时,驱动时间越长,流量越大,在相同驱动时间时喷射压力越高,流量越大。Figure 4 shows the flow characteristic table of the electronically controlled injector 8. For a mass-produced electronically controlled injector with good performance, the relationship between injection pressure, driving time and flow rate is shown in the curve in Figure 4, namely, At the same pressure, the longer the driving time, the larger the flow rate, and the higher the injection pressure at the same driving time, the larger the flow rate.

对于实际的电控喷油器,由于其内部为复杂的电磁、液力、机械机构,因此,随着工作时间的推移,基本性能会发生老化、漂移,为确保限流阀流量检测的一致性和稳定性,在诊断检测装置中作为节流作用的电控喷油器性能应保持一致。因此,为保证限流阀性能测试的准确可靠,定期对电控喷油器进行校准,当诊断检测装置稳定后,通过图2所示的流量切换及测量单元32分别测试各电控喷油器8在设定压力和驱动时间条件下的流量,并根据流量的差异进行修正,这里仅以喷射压力P1,驱动时间t为例分析,对于理想特性的电控喷油器,此时的流量为q,即图4中A点所示;当电控喷油器老化变化后,若设定压力P1,驱动时间t时的实际测试流量为q',这里假设q'>q,即图4中A'点所示,则在喷射压力P1特性曲线上插值对应流量q'的驱动时间为t',如图4中B点所示,计算A、B两点的时间差Δt。For the actual electronically controlled injector, due to its complex electromagnetic, hydraulic and mechanical mechanisms, the basic performance will age and drift as the working time goes on. In order to ensure the consistency of the flow detection of the restrictor valve and stability, the performance of the electronically controlled injector as a throttling function in the diagnostic testing device should be consistent. Therefore, in order to ensure the accuracy and reliability of the performance test of the restrictor valve, the electronically controlled fuel injector should be calibrated regularly. When the diagnostic detection device is stabilized, the flow switching and measurement unit 32 shown in FIG. 2 is used to test each electronically controlled fuel injector respectively. 8 The flow rate under the conditions of the set pressure and driving time, and is corrected according to the difference in flow rate. Here, only the injection pressure P1 and the driving time t are used as examples for analysis. For an electronically controlled injector with ideal characteristics, the flow rate at this time is q, which is shown at point A in Figure 4; when the electronically controlled injector ages and changes, if the pressure P1 is set, the actual test flow at the driving time t is q', here it is assumed that q'>q, that is, in Figure 4 As shown at point A', the driving time corresponding to the flow rate q' is interpolated on the injection pressure P1 characteristic curve as t'. As shown at point B in Figure 4, the time difference Δt between points A and B is calculated.

Δt=t'-t (1);Δt=t'-t(1);

时间差Δt即为电控喷油器的校准补偿值,由于该电控喷油器的实际流量特性q'高于理论流量q,因此,电子控制系统5驱动时把扣除Δt后的时间作为实际驱动时间,从而修正电控喷油器增加的流量,确保实际流量和理论特性一致。当电控喷油器的实际流量小于理论特性流量,即q'<q可同理分析,唯一区别就是此时的实际驱动时间应该增加Δt。利用该方法定期校准电控喷油器,并在校准测试后更新对应喷油器的校准补偿值Δt,确保限流阀测试所用电控喷油器性能一致,保证限流阀性能测试的准确性,避免由于电控喷油器流量性能差异而引起限流阀测试的差异。The time difference Δt is the calibration compensation value of the electronically controlled injector. Since the actual flow characteristic q' of the electronically controlled injector is higher than the theoretical flow q, the electronic control system 5 takes the time after deducting Δt as the actual drive when driving. Time, thereby correcting the increased flow of the electronically controlled injector to ensure that the actual flow is consistent with the theoretical characteristics. When the actual flow of the electronically controlled injector is less than the theoretical characteristic flow, that is, q'<q can be analyzed in the same way, the only difference is that the actual driving time at this time should be increased by Δt. This method is used to calibrate the electronically controlled injector regularly, and update the calibration compensation value Δt of the corresponding injector after the calibration test to ensure the same performance of the electronically controlled injector used for the restrictor valve test, and to ensure the accuracy of the restrictor valve performance test. , to avoid differences in restrictor valve testing due to differences in flow performance of electronically controlled injectors.

如图5所示为是限流阀关闭流量温度综合测量示意图,诊断检测装置经过温控满足测试条件为测试的始点,即测试时间0点,然后按照预先设定的工况运行至时间t1,同时实时记录0~t1期间限流阀的温度,假设t1时刻限流阀的温度为T1,对应P点,对于功能正常的限流阀,在0~t1期间的温升曲线应在规定的范围内,即温度变化必须符合一定的规律,该规律通过功能正常的限流阀测试标定后确定,具体温升曲线限值如图6所示;此后诊断检测装置按照设定工况运行至时间t2开始按设定间隔逐步增加电控喷油器的节流流量,记时间t2时刻限流阀的温度为T2,对应Q点,随着限流阀通过流量的逐步增大,若到达t3时刻限流阀动作关闭,此时限流阀的温度为T3,对应R点,记温升斜率K如下所示:As shown in Figure 5, it is a schematic diagram of the comprehensive measurement of the closed flow temperature of the restrictor valve. After the temperature control of the diagnostic detection device meets the test conditions, it is the starting point of the test, that is, the test time is 0:00, and then it runs to time t 1 according to the preset working conditions. , and record the temperature of the restrictor valve in real time from 0 to t1 . Assuming that the temperature of the restrictor valve at time t1 is T1, corresponding to point P, for a properly functioning restrictor valve, the temperature rise curve during the period from 0 to t1 It should be within the specified range, that is, the temperature change must conform to a certain law, which is determined by testing and calibrating the normal flow restrictor valve, and the specific temperature rise curve limit is shown in Figure 6; The throttle flow of the electronically controlled injector is gradually increased according to the set interval at the time t2 , and the temperature of the restrictor valve at time t2 is recorded as T2 , which corresponds to the Q point. As the flow through the restrictor valve gradually increases Increase, if the restrictor valve action is closed at the time of t3 , the temperature of the restrictor valve at this time is T3, corresponding to point R , the temperature rise slope K is recorded as follows:

Figure BDA0001561270360000051
Figure BDA0001561270360000051

则在限流阀测试流程的t3时刻,除记录限流阀关闭流量qclose作为重要的检测指标,即关闭流量qclose必须在规定的范围内外,同时还分析温升斜率K是否在规定范围内,当流阀内部泄漏或运动不灵活时,通过温度异常可以判断,因此,利用温升斜率K可判断限流阀内部泄漏或运动不灵活故障,而此类故障仅通过限流阀关闭流量qclose的分析无法有效判断。因此,通过测量限流阀工作时的温升斜率和限流阀的关闭流量特性来综合判断限流阀的性能,能更加全面地分析限流阀的各种故障类型,确保限流阀检测的准确性和可靠性。Then at the time t 3 of the restrictor valve test process, in addition to recording the closed flow rate q close of the restrictor valve as an important detection indicator, that is, the closed flow rate q close must be within the specified range, and also analyze whether the temperature rise slope K is within the specified range. When the internal leakage of the flow valve or the movement is inflexible, it can be judged by the abnormal temperature. Therefore, the temperature rise slope K can be used to judge the internal leakage or inflexible movement of the restrictor valve, and this kind of fault can only be closed by the restrictor valve. The analysis of q close cannot be effectively judged. Therefore, by measuring the temperature rise slope of the restrictor valve and the closed flow characteristics of the restrictor valve to comprehensively judge the performance of the restrictor valve, various fault types of the restrictor valve can be analyzed more comprehensively, and the detection of the restrictor valve can be ensured. Accuracy and reliability.

记关闭流量测试开始时间至限流阀关闭的持续时间为Δt2,如下所示:Note the duration from the start of the closed flow test to the closing of the restrictor valve as Δt 2 , as follows:

Δt2=t3-t2 (3);Δt 2 =t 3 -t 2 (3);

若在测试过程中从t2时刻开始,经过tlmt限流阀仍未关闭,即系统达到规定流量时限流阀仍未动作关闭,则判断为限流阀故障,其中tlmt是经过标定确定的限流阀测试时间参数,该参数tlmt>Δt2。其中时间t1、t2和t3是根据实际情况标定确定的参数,温度T1、T2和T3通过实际测量得到。If in the testing process from time t 2 , the restrictor valve is still not closed after t lmt , that is, the restrictor valve is still not closed when the system reaches the specified flow rate, then it is judged that the restrictor valve is faulty, where t lmt is determined by calibration The test time parameter of the restrictor valve, the parameter t lmt >Δt 2 . The times t 1 , t 2 and t 3 are parameters determined by calibration according to the actual situation, and the temperatures T 1 , T 2 and T 3 are obtained by actual measurement.

如图6所示为限流阀温升曲线示意图,该图中横坐标为测试时间,纵坐标为限流阀表面温度值,即性能正常的限流阀,随着流量的通过限流阀表面温度也随之升高,若某种原因如限流阀卡死不工作时,由于没有流量通过,则温度基本不变或上升很慢,此时,对应时刻的温度值就低于下限值;若某种原因如限流阀内部泄漏,温度上升剧烈,此时对应时刻的温度值高于上限值,因此,通过对应时刻限流阀表面的温度值与上限、下限值的关系,可定性判断限流阀性能是否基本正常,为后续进一步进行温升斜率和限流阀关闭流量特性的综合分析进行初步判断,图6中限流阀温度上、下限值通过性能正常的限流阀试验统计分析确定。Figure 6 is a schematic diagram of the temperature rise curve of the restrictor valve, the abscissa in the figure is the test time, and the ordinate is the surface temperature value of the restrictor valve, that is, a restrictor valve with normal performance, as the flow passes through the surface of the restrictor valve The temperature also rises accordingly. If for some reason, the restrictor valve is stuck and does not work, because there is no flow, the temperature is basically unchanged or rises very slowly. At this time, the temperature value at the corresponding moment is lower than the lower limit value. ; If for some reason, such as the internal leakage of the restrictor valve, the temperature rises sharply, and the temperature value at the corresponding time is higher than the upper limit value. Therefore, through the relationship between the temperature value on the surface of the restrictor valve at the corresponding time and the upper limit and lower limit value, It can qualitatively judge whether the performance of the restrictor valve is basically normal, and make a preliminary judgment for the subsequent further comprehensive analysis of the temperature rise slope and the closed flow characteristics of the restrictor valve. Statistical analysis of valve test to determine.

如图7所示为限流阀诊断测试流程:As shown in Figure 7, the diagnostic test flow of the restrictor valve is shown:

步骤S10:系统初始化,完成系统、传感器的自诊断功能;Step S10: initialize the system, complete the self-diagnosis function of the system and the sensor;

步骤S20:测试信息输入,输入被测限流阀的相关信息,如产品型号、序列号、测试人员等;Step S20: input test information, input the relevant information of the restrictor valve under test, such as product model, serial number, tester, etc.;

步骤S30:试验台控制电脑通讯,即电子控制系统与试验台控制电脑建立通讯,等待试验台控制电脑操作指令的输入;Step S30: the test-bed control computer communicates, that is, the electronic control system establishes communication with the test-bed control computer, and waits for the input of the test-bed control computer operation instructions;

步骤S40:收到测试指令判断,即判断是否正确收到试验台控制电脑发送的测试指令,若没有收到指令则回到步骤S30继续等待;若正确收到试验台控制电脑发送的测试指令,进入步骤S50;Step S40: Judging on receipt of the test instruction, that is, judging whether the test instruction sent by the test bench control computer is correctly received, and if the instruction is not received, return to step S30 to continue to wait; if the test instruction sent by the test bench control computer is correctly received, Enter step S50;

步骤S50:油箱温度测量,即采集试验台油箱温度值;Step S50: measuring the temperature of the fuel tank, that is, collecting the temperature value of the fuel tank of the test bench;

步骤S70:判断油箱温度是否符合设定值,若符合设定值,则程序进入下一步骤,反之若油箱温度不符合设定值,则进入温控步骤S60,即温度高时进行冷却,若温度低则大负荷运行电控高压共轨燃油喷射系统提高燃油温度,然后再次进行温度测量和判断,直至油箱温度在设定值范围内;Step S70: Determine whether the temperature of the fuel tank meets the set value. If it meets the set value, the program goes to the next step. Otherwise, if the temperature of the fuel tank does not meet the set value, then enter the temperature control step S60, that is, cooling is performed when the temperature is high. If the temperature is low, run the electronically controlled high-pressure common rail fuel injection system under heavy load to increase the fuel temperature, and then perform temperature measurement and judgment again until the fuel tank temperature is within the set value range;

步骤S80:判断是否需要进行电控喷油器标定,由于电控喷油器的标定时间较长,可根据实际情况设定电控喷油器的标定规则,例如工作规定时间或测试规定数量的限流阀等,因此步骤S80判断是否符合电控喷油器的标定条件,若符合即进入步骤S85进行电控喷油器流量标定,具体标定过程根据图4所述的电控喷油器流量特性表执行;Step S80: Determine whether it is necessary to calibrate the electronically controlled injector. Since the calibration time of the electronically controlled injector is relatively long, the calibration rules of the electronically controlled injector can be set according to the actual situation, such as a specified working time or a specified number of tests. Therefore, in step S80, it is judged whether the calibration conditions of the electronically controlled injector are met. If so, it will go to step S85 to calibrate the flow of the electronically controlled injector. The specific calibration process is based on the flow of the electronically controlled injector described in FIG. 4 . characteristic table execution;

步骤S90:根据流量标定的结果对电控喷油器进行流量修正。若步骤S80判断不需要进行电控喷油器流量标定,则进入步骤S100进行限流阀温度测量,即按照图5所示,利用测温模块测量0~t1时间限流阀的表面温度,步骤S110为温度曲线判断,该步骤主要是按照图6所示的温升曲线进行判断,判断温升是否在预先设定的范围内,若不在规定的范围内,则进入步骤S130输出报告后测试结束;若温升在规定的范围内,则进入步骤S120进行限流阀关闭流量测量,即系统按照设定工况运行至时间t2开始按规定间隔逐步增加电控喷油器的节流流量,若到达t3时刻限流阀动作关闭,并按照式(2)计算K值,并判断关闭流量是否在规定的范围内,步骤S130生成相应的测试报告,包括测试信息数据,测试是否合格等,生成测试报告后本次限流阀测试结束,存储相应测试结果,并等待下一次测试指令。Step S90 : correcting the flow rate of the electronically controlled fuel injector according to the result of the flow rate calibration. If it is determined in step S80 that the flow calibration of the electronically controlled injector is not required, then step S100 is entered to measure the temperature of the restrictor valve, that is, as shown in FIG. Step S110 is the temperature curve judgment. This step is mainly to judge according to the temperature rise curve shown in FIG. 6 to judge whether the temperature rise is within the preset range. end; if the temperature rise is within the specified range, then enter step S120 to measure the flow rate of the restrictor valve closed, that is, the system operates according to the set operating conditions until time t2 and starts to gradually increase the throttle flow rate of the electronically controlled injector at specified intervals , if the restrictor valve action is closed at time t3 , and the K value is calculated according to formula (2), and it is judged whether the closed flow is within the specified range, step S130 generates a corresponding test report, including test information data, whether the test is qualified, etc. , after the test report is generated, the current limiting valve test ends, the corresponding test results are stored, and the next test command is awaited.

以上所述的具体实施方式,包括所列举的流程框图,在本发明内容和权利要求所覆盖的范围内可有多种变型和改变,因此,所述的实施例并不构成对本发明权利要求保护范围的限制。The specific embodiments described above, including the enumerated flow charts, may have various modifications and changes within the scope covered by the content of the present invention and the claims. Therefore, the described embodiments do not constitute the protection of the claims of the present invention. scope limit.

Claims (5)

1.一种高压共轨管限流阀诊断检测方法,采用一种高压共轨管限流阀诊断检测装置进行检测;所述高压共轨管限流阀诊断检测装置,包括由燃油箱(2)、高压油泵(4)、高压油管(6)、高压共轨管(7)、压力传感器(10)、压力安全阀(11)、被测限流阀(12)、压力安全阀回油管(14)、系统回油管(15)和电子控制系统(5)组成的电控高压共轨燃油喷射系统,燃油箱(2)通过高压油泵(4)和高压油管(6)连接高压共轨管(7),高压共轨管(7)上设置压力传感器(10),高压共轨管(7)的泄压口设置压力安全阀(11)并通过压力安全阀回油管(14)与燃油箱(2)连接,高压共轨管(7)的高压油出口安装被测限流阀(12),被测限流阀(12)通过电控喷油器(8)和消雾器(9)连接流量控制及测量模块(A),流量控制及测量模块(A)通过系统回油管(15)连接燃油箱(2);所述电控喷油器(8)的控制信号与电子控制系统(5)实时通讯,被测限流阀(12)的侧面安装测温模块(13),测温模块(13)的信号连接电子控制系统(5),流量控制及测量模块(A)的信号与电子控制系统(5)连接,流量控制及测量模块(A)输出的燃油通过系统回油管(15)进入燃油箱(2);1. A method for diagnosing and detecting a high-pressure common rail restrictor valve, using a diagnostic and detecting device for a high-pressure common rail restrictor valve; the high-pressure common rail restrictor valve diagnostic and detecting device includes a fuel tank (2 ), high-pressure oil pump (4), high-pressure oil pipe (6), high-pressure common rail pipe (7), pressure sensor (10), pressure relief valve (11), measured flow restrictor valve (12), pressure relief valve return pipe ( 14) The electronically controlled high pressure common rail fuel injection system composed of the system oil return pipe (15) and the electronic control system (5), the fuel tank (2) is connected to the high pressure common rail pipe ( 7), a pressure sensor (10) is set on the high-pressure common rail pipe (7), a pressure relief valve (11) is set at the pressure relief port of the high-pressure common rail pipe (7), and the oil return pipe (14) is connected to the fuel tank (14) through the pressure relief valve. 2) Connection, the high-pressure oil outlet of the high-pressure common rail pipe (7) is installed with the tested restrictor valve (12), and the tested restrictor valve (12) is connected through the electronically controlled fuel injector (8) and the mist eliminator (9). The flow control and measurement module (A) is connected to the fuel tank (2) through the system oil return pipe (15); the control signal of the electronically controlled fuel injector (8) is connected to the electronic control system (5). ) real-time communication, a temperature measurement module (13) is installed on the side of the measured restrictor valve (12), the signal of the temperature measurement module (13) is connected to the electronic control system (5), and the signal of the flow control and measurement module (A) is connected to the electronic control system (5). The control system (5) is connected, and the fuel output from the flow control and measurement module (A) enters the fuel tank (2) through the system return pipe (15); 其特征是,包括以下步骤:It is characterized in that it includes the following steps: 1)进行系统温控,当燃油箱温度达到设定值后温控结束;1) Carry out system temperature control, when the temperature of the fuel tank reaches the set value, the temperature control ends; 2)达到设定值温度后,进行限流阀测试,测量限流阀工作时表面温度随时间的变化曲线,判断温升是否在预先设定的范围内,根据温度曲线进行限流阀性能的初步诊断检测;2) After reaching the set value temperature, carry out the restrictor valve test, measure the change curve of the surface temperature with time when the restrictor valve is working, judge whether the temperature rise is within the preset range, and carry out the performance evaluation of the restrictor valve according to the temperature curve. preliminary diagnostic tests; 3)进行限流阀关闭流量特性的测量,并结合限流阀工作时预先设定时间内的温升,判断关闭流量是否在规定的范围内,以综合判断限流阀的性能。3) Measure the closing flow characteristics of the restrictor valve, and combine the temperature rise within the preset time when the restrictor valve is working to judge whether the closed flow is within the specified range, so as to comprehensively judge the performance of the restrictor valve. 2.如权利要求1所述的高压共轨管限流阀诊断检测方法,其特征是:所述检测方法还包括标定电控喷油器的步骤:定期测量电控喷油器的流量,通过流量对电控喷油器进行校准补偿。2. The method for diagnosing and detecting a high-pressure common rail flow restrictor valve as claimed in claim 1, wherein the detecting method further comprises the step of calibrating the electronically controlled fuel injector: regularly measure the flow of the electronically controlled fuel injector, and pass the The flow is calibrated and compensated for the electronically controlled injector. 3.如权利要求1所述的高压共轨管限流阀诊断检测方法,其特征是:3. The method for diagnosing and detecting a high-pressure common rail pipe restrictor valve as claimed in claim 1, wherein: 所述流量控制及测量模块(A)包括多个流量换向阀(31),流量换向阀(31)与流量切换及测量单元(32)连接以实现流量换向阀(31)的动作控制,流量切换及测量单元(32)连接至电子控制系统(5);所述流量换向阀(31)的P口经排气集油器(33)后连接至流量传感器(34),流量传感器(34)的输出端连接多路集油器(35),多路集油器(35)连接通过系统回油管(15)连接燃油箱(2);所述流量换向阀(31)的T口连接多路集油器(35)。The flow control and measurement module (A) includes a plurality of flow reversing valves (31), and the flow reversing valves (31) are connected with the flow switching and measuring unit (32) to realize the action control of the flow reversing valve (31). , the flow switching and measuring unit (32) is connected to the electronic control system (5); the P port of the flow reversing valve (31) is connected to the flow sensor (34) through the exhaust oil collector (33), and the flow sensor The output end of (34) is connected to the multi-channel oil collector (35), and the multi-channel oil collector (35) is connected to the fuel tank (2) through the system oil return pipe (15); the T of the flow reversing valve (31) The port is connected to the multi-way oil collector (35). 4.如权利要求3所述的高压共轨管限流阀诊断检测方法,其特征是:4. The method for diagnosing and detecting a high-pressure common rail pipe restrictor valve as claimed in claim 3, wherein: 所述排气集油器(33)由中间隔板(41)分隔为进油区和出油区,中间隔板(41)上方有缝隙(40),进油区的液体通过缝隙(40)流入出油区;在排气集油器(33)的底部设置进油口(E),进油口(E)低于实际工作时的液面;在排气集油器(33)设置出油口(F);在所述进油区上方最高点设有排气口(42),排气口(42)上安装有压力排气阀(43)。The exhaust oil collector (33) is divided into an oil inlet area and an oil outlet area by a middle partition plate (41), a gap (40) is arranged above the middle partition plate (41), and the liquid in the oil inlet area passes through the gap (40). Flow into the oil outlet area; set an oil inlet (E) at the bottom of the exhaust oil collector (33), and the oil inlet (E) is lower than the actual working liquid level; set an outlet at the exhaust oil collector (33) Oil port (F); an exhaust port (42) is provided at the highest point above the oil inlet area, and a pressure exhaust valve (43) is installed on the exhaust port (42). 5.如权利要求1所述的高压共轨管限流阀诊断检测方法,其特征是:5. The method for diagnosing and detecting a high-pressure common rail pipe restrictor valve as claimed in claim 1, wherein: 在所述高压共轨管(7)的每个高压油出口都安装被测限流阀。A measured restrictor valve is installed at each high-pressure oil outlet of the high-pressure common rail pipe (7).
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