CN108360389A - Inclined arch rib positioning device and positioning method - Google Patents
Inclined arch rib positioning device and positioning method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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Abstract
本发明公开了一种倾斜拱肋定位装置和定位方法,其中定位装置包括分配梁,分配梁上设有水平定位单元和竖直定位单元;水平定位单元包括第一底板、第二底板、第一滑动板、第二滑动板,竖直定位单元包括第一支撑板、第二支撑板;第一底板水平和第二底板水平固设于分配梁两端,第一滑动板水平固定于第一底板上,第二滑动板水平固定于第二底板上,第一支撑板固设于第一滑动板上,第二支撑板固设于第二滑动板上;支撑板顶部开设V型槽。本发明通过支撑板可完成初步定位,切割V型槽支撑板便能达到定位点的设计高程要求,顶推滑板可完成水平定位,操作简单、造价低、所需空间小、定位精度高,可广泛应用于在实际工程中倾斜拱肋的定位安装。
The present invention discloses a positioning device and positioning method for inclined arch ribs, wherein the positioning device comprises a distribution beam, and a horizontal positioning unit and a vertical positioning unit are arranged on the distribution beam; the horizontal positioning unit comprises a first bottom plate, a second bottom plate, a first sliding plate, and a second sliding plate, and the vertical positioning unit comprises a first support plate and a second support plate; the first bottom plate and the second bottom plate are fixedly arranged horizontally at both ends of the distribution beam, the first sliding plate is fixedly arranged horizontally on the first bottom plate, the second sliding plate is fixedly arranged horizontally on the second bottom plate, the first support plate is fixedly arranged on the first sliding plate, and the second support plate is fixedly arranged on the second sliding plate; a V-shaped groove is provided on the top of the support plate. The present invention can complete preliminary positioning through the support plate, and the design elevation requirement of the positioning point can be achieved by cutting the V-shaped groove support plate, and the push slide plate can complete horizontal positioning, which is simple to operate, low in cost, small in required space, and high in positioning accuracy, and can be widely used in the positioning and installation of inclined arch ribs in actual engineering.
Description
技术领域technical field
本发明特别涉及一种倾斜拱肋定位装置和定位方法。The invention particularly relates to a positioning device and a positioning method for inclined arch ribs.
背景技术Background technique
新型的桥梁结构在我国现今的桥梁建设中越来越常见,如内倾式拱桥和外倾式拱桥。内倾式拱桥或外倾式拱桥的一个难点在于倾斜拱肋的定位。若拱肋的定位偏差较大,会对拱成桥的受力影响大,进而影响结构的安全性。New bridge structures are becoming more and more common in my country's current bridge construction, such as inward-inclining arch bridges and outward-inclining arch bridges. One difficulty with inclining or outward-inclining arch bridges is the positioning of the oblique arch ribs. If the positioning deviation of the arch rib is large, it will have a great impact on the force of the arched bridge, and then affect the safety of the structure.
在实际倾斜拱肋的定位中,常用的方法是采用龙门吊进行定位。但该方法可能会受引桥、钢管桩以及交叉施工等影响,使得空间不足而无法进行定位。同时,该方法在精确调整时,施工难度大且十分耗时。由于吊装的重量大、空间位置复杂、精度要求高,因而在实际吊装中,倾斜拱肋的定位十分耗时且费用较大。In the actual positioning of inclined arch ribs, the commonly used method is to use a gantry crane for positioning. However, this method may be affected by approach bridges, steel pipe piles, and cross construction, making positioning impossible due to insufficient space. At the same time, this method is very difficult and time-consuming for precise adjustment. Due to the heavy weight of hoisting, complex spatial location, and high precision requirements, the positioning of inclined arch ribs is very time-consuming and expensive in actual hoisting.
发明内容Contents of the invention
本发明的目的在于,针对上述现有技术的不足,提供一种倾斜拱肋定位装置和定位方法,操作简单、造价低、所需空间小、定位精度高。The object of the present invention is to provide a positioning device and a positioning method for inclined arch ribs, which are simple in operation, low in cost, small in required space, and high in positioning accuracy, in view of the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种倾斜拱肋定位装置,所述拱肋端部具有定位点,所述定位点包括拱肋端部一侧的第一定位点和拱肋端部另一侧的第二定位点,其特点是包括分配梁,分配梁上设有可在水平方向对定位点定位的水平定位单元、可在竖直方向对拱肋定位点定位的竖直定位单元。An inclined arch rib positioning device, the end of the arch rib has a positioning point, and the positioning point includes a first positioning point on one side of the end of the arch rib and a second positioning point on the other side of the end of the arch rib, its characteristics It includes a distribution beam, and the distribution beam is provided with a horizontal positioning unit capable of positioning the positioning point in the horizontal direction, and a vertical positioning unit capable of positioning the positioning point of the arch rib in the vertical direction.
借由上述结构,利用定位装置对倾斜拱肋定位时,调整水平定位单元直至其定位的水平位置与计算出的定位点水平位置一致,调整竖直定位单元的直至其定位的高程与计算出的定位点高程一致,再焊接拱肋与定位装置的接触点,即可方便实现倾斜拱肋的定位。With the above-mentioned structure, when using the positioning device to position the inclined arch rib, adjust the horizontal positioning unit until the horizontal position of its positioning is consistent with the calculated horizontal position of the positioning point, and adjust the vertical positioning unit until the elevation of its positioning is consistent with the calculated The elevation of the positioning point is consistent, and then the contact point between the arch rib and the positioning device can be welded to facilitate the positioning of the inclined arch rib.
作为一种优选方式,所述水平定位单元包括第一底板、第二底板、第一滑动板、第二滑动板,所述竖直定位单元包括至少一块第一支撑板、至少一块第二支撑板;所述第一底板水平固设于分配梁一端上表面,所述第二底板水平固设于分配梁另一端上表面,第一滑动板水平固定于第一底板上表面,第二滑动板水平固定于第二底板上表面,第一支撑板竖直固设于第一滑动板上表面,第二支撑板竖直固设于第二滑动板上表面;第二支撑板顶边相对于第二底板的高程大于第一支撑板顶边相对于第一底板的高程;第一支撑板顶部开设用于支撑并容纳拱肋底部的第一V型槽,第二支撑板顶部开设用于支撑并容纳拱肋底部的第二V型槽;第一V型槽顶点相对于第一底板的高程大于第一定位点相对于第一底板的高程,第二V型槽顶点相对于第二底板的高程大于第二定位点相对于第二底板的高程。As a preferred manner, the horizontal positioning unit includes a first bottom plate, a second bottom plate, a first slide plate, and a second slide plate, and the vertical positioning unit includes at least one first support plate and at least one second support plate The first bottom plate is horizontally fixed on the upper surface of one end of the distribution beam, the second bottom plate is horizontally fixed on the upper surface of the other end of the distribution beam, the first sliding plate is horizontally fixed on the upper surface of the first bottom plate, and the second sliding plate is horizontally fixed on the upper surface of the other end of the distribution beam. fixed on the upper surface of the second bottom plate, the first supporting plate is vertically fixed on the upper surface of the first sliding plate, and the second supporting plate is vertically fixed on the upper surface of the second sliding plate; the top edge of the second supporting plate is opposite to the second The elevation of the bottom plate is greater than the elevation of the top edge of the first support plate relative to the first bottom plate; the top of the first support plate is opened to support and accommodate the first V-shaped groove at the bottom of the arch rib, and the top of the second support plate is opened to support and accommodate The second V-shaped groove at the bottom of the arch rib; the elevation of the apex of the first V-shaped groove relative to the first bottom plate is greater than the elevation of the first positioning point relative to the first bottom plate, and the elevation of the apex of the second V-shaped groove relative to the second bottom plate is greater than The elevation of the second anchor point relative to the second bottom plate.
借由上述结构,当倾斜拱肋定位位置的高程需微调时,可以切割第一支撑板上的第一V型槽和第二支撑板上的第二V型槽。当倾斜拱肋定位水平位置需微调时,可以顶推第一滑动板和第二滑动板。可见,通过第一支撑板和第二支撑板便可完成精度较高的初步定位,在调整过程中只需切割V型槽支撑板便能达到定位点的设计高程要求,通过顶推滑板可完成该处定位点的水平定位,操作简单、造价低、所需空间小、定位精度高,可广泛应用于在实际工程中倾斜拱肋的定位安装。With the above structure, when the elevation of the positioning position of the inclined arch rib needs to be fine-tuned, the first V-shaped groove on the first support plate and the second V-shaped groove on the second support plate can be cut. When the horizontal position of the inclined arch rib needs to be fine-tuned, the first sliding plate and the second sliding plate can be pushed. It can be seen that the preliminary positioning with high precision can be completed through the first support plate and the second support plate. In the adjustment process, only the V-shaped groove support plate can be cut to meet the design elevation requirements of the positioning point, which can be completed by pushing the sliding plate. The horizontal positioning of the positioning point has simple operation, low cost, small required space and high positioning accuracy, and can be widely used in the positioning and installation of inclined arch ribs in actual engineering.
其中,第一V型槽顶点相对于第一底板的高程大于第一定位点相对于第一底板的高程(优选为高3cm),第二V型槽顶点相对于第二底板的高程大于第二定位点相对于第二底板的高程(优选为高3cm),以考虑存在的误差。Wherein, the elevation of the first V-shaped groove apex relative to the first base plate is greater than the elevation (preferably high 3 cm) of the first positioning point relative to the first base plate, and the elevation of the second V-shaped groove apex relative to the second base plate is greater than the second The elevation of the positioning point relative to the second base plate (preferably 3 cm high), to take into account existing errors.
进一步地,所述竖直定位单元还包括立柱和垫板,所述第二支撑板依次通过垫板、立柱与滑动板固连,所述垫板水平设于滑动板上方。Further, the vertical positioning unit further includes a column and a backing plate, the second support plate is fixedly connected to the sliding plate through the backing plate, the column and the sliding plate in sequence, and the backing plate is horizontally arranged above the sliding plate.
进一步地,还包括第一斜撑,第一斜撑的一端与立柱固连,第一斜撑的另一端与分配梁固连。Further, it also includes a first diagonal brace, one end of the first diagonal brace is fixedly connected with the column, and the other end of the first diagonal brace is fixedly connected with the distribution beam.
第一斜撑可以增强拱肋的侧向稳定性。The first diagonal brace can enhance the lateral stability of the arch rib.
作为一种优选方式,所述垫板的中心点与第一滑动板的中心点在同一竖直直线上,第一滑动板的中心点位于立柱的竖直轴线上。As a preferred manner, the center point of the backing plate is on the same vertical line as the center point of the first sliding plate, and the center point of the first sliding plate is located on the vertical axis of the column.
作为一种优选方式,所述第一支撑板的数目为3块,第二支撑板的数目为3块,各第一支撑板均布于第一滑动板上,各第二支撑板均布于垫板上;位于最中间的第一滑动板底面中心与第一定位点在同一竖直直线上,位于最中间的第二滑动板底面中心与第二定位点在同一竖直直线上。As a preferred manner, the number of the first support plates is 3, the number of the second support plates is 3, each first support plate is evenly distributed on the first sliding plate, each second support plate is evenly distributed on the On the backing plate; the center of the bottom surface of the first sliding plate in the middle is on the same vertical line as the first positioning point, and the center of the bottom surface of the second sliding plate in the middle is on the same vertical line as the second positioning point.
进一步地,当所述倾斜拱肋为内倾式拱肋时,还包括第二斜撑,该第二斜撑的一端与拱肋内侧面相抵接,第二斜撑的另一端与桥面相抵接。Further, when the inclined arch rib is an inwardly inclined arch rib, it also includes a second diagonal brace, one end of the second diagonal brace abuts against the inner surface of the arch rib, and the other end of the second diagonal brace abuts against the bridge deck .
第二斜撑可以提高拱肋的抗倾侧能力,提高拱肋的稳定性。The second diagonal brace can improve the anti-tilting ability of the arch rib and improve the stability of the arch rib.
作为一种优选方式,第一底板侧边固设用于防止第一滑动板从第一底板脱离的第一挡板,第二底板侧边固设用于防止第二滑动板从第二底板脱离的第二挡板。As a preferred manner, the side of the first bottom plate is fixed with a first baffle plate used to prevent the first sliding plate from detaching from the first bottom plate, and the side of the second bottom plate is fixed to prevent the second sliding plate from detaching from the second bottom plate the second baffle.
第一挡板和第二挡板可以更有效地固定拱肋的横向偏移。The first baffle and the second baffle can more effectively fix the lateral offset of the arch rib.
作为一种优选方式,分配梁上固设第三档板,第三档板位于第一支撑板的一侧,第二支撑板位于第一支撑板的另一侧,进一步提高拱肋的抗侧倾能力。As a preferred method, a third baffle plate is fixed on the distribution beam, the third baffle plate is located on one side of the first support plate, and the second support plate is located on the other side of the first support plate, further improving the lateral resistance of the arch rib. Pour ability.
作为一种优选方式,分配梁的高程比定位点高程低0.5m,以安装可调整的其它构件。As a preferred method, the elevation of the distribution beam is 0.5m lower than the elevation of the positioning point to install other adjustable components.
作为一种优选方式,位于最中间的第一滑动板顶部高程比第一定位点的设计高程高10cm,位于最中间的第二滑动板顶部高程比第二定位点的设计高程高10cm,以嵌固定位点。As a preferred method, the top elevation of the first sliding plate located in the middle is 10cm higher than the design elevation of the first positioning point, and the top elevation of the second sliding plate located in the middle is 10cm higher than the design elevation of the second positioning point, so as to embedding Fixed site.
基于同一个发明构思,本发明还提供了一种采用所述倾斜拱肋定位装置对倾斜拱肋进行定位的方法,包括以下步骤:Based on the same inventive concept, the present invention also provides a method for positioning an inclined arch rib using the inclined arch rib positioning device, comprising the following steps:
步骤A.计算拱肋定位点位置;Step A. Calculate the location of the anchor point of the arch rib;
步骤B.根据步骤A确定的定位点位置,利用定位装置对倾斜拱肋定位,在定位过程中,调整水平定位单元直至其定位的水平位置与计算出的定位点水平位置一致,调整竖直定位单元的直至其定位的高程与计算出的定位点高程一致;Step B. According to the position of the positioning point determined in step A, use the positioning device to position the inclined arch rib. During the positioning process, adjust the horizontal positioning unit until the horizontal position of its positioning is consistent with the calculated horizontal position of the positioning point, and adjust the vertical positioning The elevation of the cell up to its location coincides with the calculated location elevation;
步骤C.焊接拱肋与定位装置的接触点。Step C. Weld the contact points of the arch rib and the positioning device.
作为一种优选方式,所述步骤A包括:As a preferred method, the step A includes:
步骤A1.计算拱轴线斜平面内未考虑预拱时的拱轴线上任一点的坐标,未考虑预拱时参考坐标系原点为拱顶处,x方向沿跨径方向,z方向沿矢高方向,y方向根据右手螺旋法则确定,则:Step A1. Calculate the coordinates of any point on the arch axis in the oblique plane of the arch axis when the pre-arch is not considered. When the pre-arch is not considered, the origin of the reference coordinate system is the vault top, the x direction is along the span direction, the z direction is along the sagittal direction, and the y The direction is determined according to the right-hand spiral rule, then:
式中,(x0,y0,z0)为拱轴线上任一点在未考虑预拱时参考坐标系中的坐标,f是矢高,m是拱轴系数,l1是半跨径, In the formula, (x 0 , y 0 , z 0 ) is the coordinate of any point on the arch axis without considering the pre-arch in the reference coordinate system, f is the vector height, m is the coefficient of the arch axis, l 1 is the half-span diameter,
步骤A2.计算拱轴线斜平面内未考虑预拱时的拱肋截面上任一点的坐标,则:Step A2. Calculate the coordinates of any point on the cross-section of the arch rib when the pre-arch is not considered in the inclined plane of the arch axis, then:
式中,(x1,y1,z1)为拱肋截面上任一点在未考虑预拱时参考坐标系中的坐标,h是拱肋截面上所求点距离拱肋截面中心点的距离,a是拱肋截面上所求点距离拱肋截面中心线的水平距离,α是拱肋截面上所求点的水平角,θ是拱肋的倾角;In the formula, (x 1 , y 1 , z 1 ) is the coordinate of any point on the arch rib section without considering the pre-arching in the reference coordinate system, h is the distance between the obtained point on the arch rib section and the center point of the arch rib section, a is the horizontal distance from the point on the arch rib section to the center line of the arch rib section, α is the horizontal angle of the point on the arch rib section, and θ is the inclination angle of the arch rib;
步骤A3.计算考虑预拱度后拱轴线正平面内拱肋上任一点的坐标,即定位点坐标,考虑预拱度后参考坐标系原点为拱正平面的拱顶处,x方向沿跨径方向,z方向沿矢高方向,y方向根据右手螺旋法则确定,则:Step A3. Calculate the coordinates of any point on the arch rib in the positive plane of the arch axis after considering the pre-camber, that is, the coordinates of the positioning point. After considering the pre-camber, the origin of the reference coordinate system is the vault on the positive plane of the arch, and the x direction is along the span direction , the z direction is along the sagittal height direction, and the y direction is determined according to the right-hand spiral rule, then:
式中,(x,y,z)为拱肋定位点坐标,Δzy为拱轴线斜平面方向的预拱度,b为桥面中心线与拱肋拱脚连线的偏距;In the formula, (x, y, z) is the coordinates of the anchor point of the arch rib, Δz y is the pre-camber in the direction of the oblique plane of the arch axis, and b is the offset distance between the centerline of the bridge deck and the line connecting the arch rib arch foot;
步骤A4.根据步骤A3计算得到的定位点坐标确定定位点位置。Step A4. Determine the location of the anchor point according to the coordinates of the anchor point calculated in step A3.
进一步地,当所述倾斜拱肋为内倾式拱肋时,还包括步骤D.利用第二斜撑支撑拱肋上部,第二斜撑的材料强度由公式σc=M/HAx确定,其中,σc为第二斜撑的轴向应力,M为拱肋在自重下产生的侧倾弯矩,H为拱肋顶板和拱肋底板的中心距离,Ax为第二斜撑的截面积。Further, when the inclined arch rib is an inwardly inclined arch rib, step D is also included. Using the second diagonal brace to support the upper part of the arch rib, the material strength of the second diagonal brace is determined by the formula σ c =M/HA x , where , σ c is the axial stress of the second brace, M is the roll bending moment of the arch rib under its own weight, H is the center distance between the top plate of the arch rib and the bottom plate of the arch rib, A x is the cross-sectional area of the second brace .
与现有技术相比,本发明的有益效果为:通过第一支撑板和第二支撑板便可完成精度较高的初步定位,在调整过程中只需切割V型槽支撑板便能达到定位点的设计高程要求,通过顶推滑板可完成该处定位点的水平定位,操作简单、造价低、所需空间小、定位精度高,可广泛应用于在实际工程中倾斜拱肋的定位安装。Compared with the prior art, the beneficial effect of the present invention is that the preliminary positioning with high precision can be completed through the first support plate and the second support plate, and the positioning can be achieved by only cutting the V-shaped groove support plate during the adjustment process According to the design elevation requirements of the point, the horizontal positioning of the positioning point can be completed by pushing the sliding plate. The operation is simple, the cost is low, the required space is small, and the positioning accuracy is high. It can be widely used in the positioning and installation of inclined arch ribs in actual projects.
附图说明Description of drawings
图1为本发明倾斜拱肋定位装置一实施例结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of an inclined arch rib positioning device of the present invention.
图2为本发明第一滑动板处相关构件结构示意图。Fig. 2 is a schematic structural diagram of related components at the first sliding plate of the present invention.
图3为本发明倾斜拱肋定位装置工作状态示意图。Fig. 3 is a schematic diagram of the working state of the inclined arch rib positioning device of the present invention.
其中,1为分配梁,2为第一底板,3为第二底板,4为第一滑动板,5为第二滑动板,6为第一支撑板,601为第一V型槽,7为第二支撑板,701为第二V型槽,8为立柱,9为垫板,10为拱肋,11为第一斜撑,12为第二斜撑,13为第一挡板,14为第二挡板,15为第三档板。Among them, 1 is the distribution beam, 2 is the first bottom plate, 3 is the second bottom plate, 4 is the first sliding plate, 5 is the second sliding plate, 6 is the first support plate, 601 is the first V-shaped groove, 7 is The second support plate, 701 is the second V-shaped groove, 8 is the column, 9 is the backing plate, 10 is the arch rib, 11 is the first diagonal brace, 12 is the second diagonal brace, 13 is the first baffle plate, 14 is The second baffle plate, 15 is the third baffle plate.
具体实施方式Detailed ways
所述拱肋10端部具有定位点,所述定位点包括拱肋10端部一侧的第一定位点和拱肋10端部另一侧的第二定位点,如图1至图3所示,倾斜拱肋定位装置包括一组稳固的分配梁,分配梁1上设有可在水平方向对定位点定位的水平定位单元、可在竖直方向对拱肋10定位点定位的竖直定位单元。The end of the arch rib 10 has an anchor point, and the anchor point includes a first anchor point on one side of the end of the arch rib 10 and a second anchor point on the other side of the end of the arch rib 10, as shown in Figures 1 to 3 As shown, the inclined arch rib positioning device includes a group of stable distribution beams. The distribution beam 1 is provided with a horizontal positioning unit that can position the positioning point in the horizontal direction, and a vertical positioning unit that can position the positioning point of the arch rib 10 in the vertical direction. unit.
所述水平定位单元包括第一底板2、第二底板3、第一滑动板4、第二滑动板5,所述竖直定位单元包括三块第一支撑板6、三块第二支撑板7;所述第一底板2水平焊接于分配梁1一端上表面,所述第二底板3水平焊接于分配梁1另一端上表面,第一滑动板4水平点焊固定于第一底板2上表面,第二滑动板5水平点焊固定于第二底板3上表面,第一支撑板6焊接固设于第一滑动板4上表面,第二支撑板7竖直焊接于第二滑动板5上表面;第二支撑板7顶边相对于第二底板3的高程大于第一支撑板6顶边相对于第一底板2的高程;第一支撑板6顶部开设用于支撑并容纳拱肋10底部的第一V型槽601,第二支撑板7顶部开设用于支撑并容纳拱肋10底部的第二V型槽701;第一V型槽601顶点相对于第一底板2的高程大于第一定位点相对于第一底板2的高程,第二V型槽701顶点相对于第二底板3的高程大于第二定位点相对于第二底板3的高程。The horizontal positioning unit includes a first base plate 2, a second base plate 3, a first slide plate 4, and a second slide plate 5, and the vertical positioning unit includes three first support plates 6 and three second support plates 7 The first bottom plate 2 is horizontally welded to the upper surface of one end of the distribution beam 1, the second bottom plate 3 is horizontally welded to the upper surface of the other end of the distribution beam 1, and the first sliding plate 4 is fixed to the upper surface of the first bottom plate 2 by spot welding horizontally , the second sliding plate 5 is fixed on the upper surface of the second bottom plate 3 by spot welding horizontally, the first supporting plate 6 is welded and fixed on the upper surface of the first sliding plate 4, and the second supporting plate 7 is vertically welded on the second sliding plate 5 Surface; the elevation of the top edge of the second support plate 7 relative to the second bottom plate 3 is greater than the elevation of the top edge of the first support plate 6 relative to the first bottom plate 2; the top of the first support plate 6 is opened to support and accommodate the bottom of the arch rib 10 The first V-shaped groove 601, the top of the second support plate 7 is opened to support and accommodate the second V-shaped groove 701 at the bottom of the arch rib 10; the elevation of the top of the first V-shaped groove 601 relative to the first bottom plate 2 is greater than the first The elevation of the positioning point relative to the first bottom plate 2 , and the elevation of the apex of the second V-shaped groove 701 relative to the second bottom plate 3 are greater than the elevation of the second positioning point relative to the second bottom plate 3 .
第一底板2与第一滑动板4的中心点均与第一定位点在同一竖直直线上,第二底板3与第二滑动板5的中心点均与第二定位点在同一竖直直线上。The center points of the first bottom plate 2 and the first sliding plate 4 are all on the same vertical line with the first positioning point, and the center points of the second bottom plate 3 and the second sliding plate 5 are all on the same vertical line with the second positioning point superior.
所述竖直定位单元还包括立柱8和垫板9,所述第二支撑板7依次通过垫板9、立柱8与滑动板焊接固连,所述垫板9水平设于滑动板上方。The vertical positioning unit also includes a column 8 and a backing plate 9, the second support plate 7 is welded and fixed to the sliding plate through the backing plate 9, the column 8 in turn, and the backing plate 9 is horizontally arranged above the sliding plate.
倾斜拱肋定位装置还包括第一斜撑11,第一斜撑11的一端与焊接立柱8固连,第一斜撑11的另一端与分配梁1焊接固连。The inclined arch rib positioning device also includes a first diagonal brace 11 , one end of the first diagonal brace 11 is fixedly connected with the welding column 8 , and the other end of the first diagonal brace 11 is welded and fixed with the distribution beam 1 .
所述垫板9的中心点与第一滑动板4的中心点在同一竖直直线上,第一滑动板4的中心点位于立柱8的竖直轴线上。The center point of the backing plate 9 is on the same vertical line as the center point of the first sliding plate 4 , and the center point of the first sliding plate 4 is located on the vertical axis of the column 8 .
各第一支撑板6均布于第一滑动板4上,各第二支撑板7均布于垫板9上;位于最中间的第一滑动板4底面中心与第一定位点在同一竖直直线上,位于最中间的第二滑动板5底面中心与第二定位点在同一竖直直线上。Each first support plate 6 is evenly distributed on the first sliding plate 4, and each second support plate 7 is evenly distributed on the backing plate 9; the center of the bottom surface of the first sliding plate 4 in the middle is at the same vertical position as the first positioning point. On the straight line, the center of the bottom surface of the second sliding plate 5 in the middle is on the same vertical line as the second positioning point.
本发明所述定位装置适用于内倾式拱肋和外倾式拱肋。The positioning device of the present invention is suitable for inwardly inclined arch ribs and outwardly inclined arch ribs.
当所述倾斜拱肋10为内倾式拱肋时,还包括第二斜撑12,该第二斜撑12的一端与拱肋10内侧面相抵接,第二斜撑12的另一端与桥面相抵接。When the inclined arch rib 10 is an inward inclined arch rib, it also includes a second diagonal brace 12, one end of the second diagonal brace 12 is in contact with the inner surface of the arch rib 10, and the other end of the second diagonal brace 12 is in contact with the bridge deck. meet each other.
第一支撑板6上的各第一V型槽601顶点、第二支撑板7上的各第二V型槽701顶点连线倾角与所述拱肋10的内倾角一致。The inclination angle of the line connecting the apexes of the first V-shaped grooves 601 on the first support plate 6 and the apexes of the second V-shaped grooves 701 on the second support plate 7 is consistent with the inclination angle of the arch rib 10 .
第一V型槽601和第二V型槽701切口的对应边相互平行。The corresponding sides of the cutouts of the first V-shaped groove 601 and the second V-shaped groove 701 are parallel to each other.
第一底板2侧边焊接有两块用于防止第一滑动板4从第一底板2脱离的第一挡板13,第二底板3侧边焊接有两块用于防止第二滑动板5从第二底板3脱离的第二挡板14。The side of the first base plate 2 is welded with two first baffle plates 13 for preventing the first sliding plate 4 from breaking away from the first base plate 2, and the side of the second base plate 3 is welded with two pieces for preventing the second sliding plate 5 from detaching from the first base plate 2. The second baffle plate 14 from which the second bottom plate 3 is separated.
分配梁1上固设第三档板15,第三档板15位于第一支撑板6的一侧,第二支撑板7位于第一支撑板6的另一侧。A third baffle plate 15 is fixed on the distribution beam 1 , the third baffle plate 15 is located on one side of the first support plate 6 , and the second support plate 7 is located on the other side of the first support plate 6 .
分配梁1的高程比定位点高程低0.5m。The elevation of the distribution beam 1 is 0.5m lower than the elevation of the positioning point.
位于最中间的第一滑动板4顶部高程比第一定位点的设计高程高10cm,位于最中间的第二滑动板5顶部高程比第二定位点的设计高程高10cm。The top elevation of the first slide plate 4 located in the middle is 10 cm higher than the design elevation of the first anchor point, and the top elevation of the second slide plate 5 located in the middle is higher than the design elevation of the second anchor point by 10 cm.
使用时,在拱肋10的两端(即拱脚和拱顶处)各设置一套所述的定位装置。During use, a set of said positioning devices are respectively arranged at the two ends of the arch rib 10 (that is, the arch foot and the arch top).
采用所述倾斜拱肋定位装置对倾斜拱肋10进行定位的方法包括以下步骤:The method for positioning the inclined arch rib 10 by using the inclined arch rib positioning device includes the following steps:
步骤A.计算拱肋10定位点位置。其中拱肋10定位点位置可以通过建立三维直角坐标系或极坐标系得到。Step A. Calculating the position of the anchor point of the arch rib 10 . The position of the anchor point of the arch rib 10 can be obtained by establishing a three-dimensional rectangular coordinate system or a polar coordinate system.
步骤B.根据步骤A确定的定位点位置,利用定位装置对倾斜拱肋10定位,在定位过程中,调整水平定位单元直至其定位的水平位置与计算出的定位点水平位置一致,调整竖直定位单元的直至其定位的高程与计算出的定位点高程一致。Step B. According to the position of the positioning point determined in step A, use the positioning device to position the inclined arch rib 10. During the positioning process, adjust the horizontal positioning unit until the horizontal position of its positioning is consistent with the calculated horizontal position of the positioning point, and adjust the vertical position. The elevation of the positioning unit up to its positioning corresponds to the calculated elevation of the positioning point.
具体地,步骤B包括:Specifically, step B includes:
首先,根据计算出的拱肋10定位点位置,将拱肋10吊装至第一支撑板6的第一V型槽601和第二支撑板7的第二V型槽701内,并尽可能保证定位点与最中间的支撑板的V型槽口尖端重合,完成初步定位。First, according to the calculated position of the positioning point of the arch rib 10, hoist the arch rib 10 into the first V-shaped groove 601 of the first support plate 6 and the second V-shaped groove 701 of the second support plate 7, and ensure as much as possible The positioning point coincides with the tip of the V-shaped notch of the middlemost support plate to complete the preliminary positioning.
然后,当定位的水平位置与设计值不符时,用手砂轮切开点焊固定的第一滑动板4和第二滑动板5,再用千斤顶顶推第一滑动板4和第二滑动板5至合适位置并焊死。Then, when the horizontal position of the positioning does not match the design value, cut the first sliding plate 4 and the second sliding plate 5 fixed by spot welding with a hand grinder, and then use a jack to push the first sliding plate 4 and the second sliding plate 5 to the proper location and welded.
最后,由于考虑了误差调整量,因而一般只存在定位点高程比设计值高的情形,此时用火焰切割第一V型槽601和第二V型槽701至设计高程。Finally, due to the consideration of the error adjustment, there is generally only a situation where the elevation of the positioning point is higher than the design value. At this time, the first V-shaped groove 601 and the second V-shaped groove 701 are cut to the design elevation by flame.
在定位过程中,优先实施拱脚端的精确定位,再精确定位拱顶端。In the positioning process, the precise positioning of the arch foot end is given priority, and then the arch top is precisely positioned.
步骤C.当两端的定位至合适位置时,焊接拱肋10与定位装置的接触点,即,焊死所有定位点与第一支撑板6及第二支撑板7的接触点。Step C. When both ends are positioned in proper positions, weld the contact points between the arch rib 10 and the positioning device, that is, weld all the contact points between the positioning points and the first support plate 6 and the second support plate 7 dead.
所述步骤A包括:Described step A comprises:
步骤A1.计算拱轴线斜平面内未考虑预拱时的拱轴线上任一点的坐标,未考虑预拱时参考坐标系原点为拱顶处,x方向沿跨径方向,z方向沿矢高方向,y方向根据右手螺旋法则确定,则:Step A1. Calculate the coordinates of any point on the arch axis in the oblique plane of the arch axis when the pre-arch is not considered. When the pre-arch is not considered, the origin of the reference coordinate system is the vault top, the x direction is along the span direction, the z direction is along the sagittal direction, and the y The direction is determined according to the right-hand spiral rule, then:
式(1)中,(x0,y0,z0)为拱轴线上任一点在未考虑预拱时参考坐标系中的坐标,f是矢高,m是拱轴系数,l1是半跨径,In the formula (1), (x 0 , y 0 , z 0 ) is the coordinate of any point on the arch axis in the reference coordinate system when no pre-arch is considered, f is the vector height, m is the coefficient of the arch axis, and l 1 is the half-span ,
步骤A2.计算拱轴线斜平面内未考虑预拱时的拱肋10截面上任一点的坐标,则:Step A2. Calculate the coordinates of any point on the section of the arch rib 10 when the pre-arch is not considered in the inclined plane of the arch axis, then:
式(2)中,(x1,y1,z1)为拱肋10截面上任一点在未考虑预拱时参考坐标系中的坐标,h是拱肋10截面上所求点距离拱肋10截面中心点的距离,a是拱肋10截面上所求点距离拱肋10截面中心线的水平距离,α是拱肋10截面上所求点的水平角,θ是拱肋10的倾角;In the formula (2), (x 1 , y 1 , z 1 ) is the coordinate of any point on the section of the arch rib 10 without considering the pre-arch in the reference coordinate system, and h is the distance from the point on the section of the arch rib 10 to the arch rib 10 The distance of the center point of the section, a is the horizontal distance from the center line of the arch rib 10 section to the point on the arch rib 10 section, α is the horizontal angle of the point on the arch rib 10 section, and θ is the inclination angle of the arch rib 10;
步骤A3.计算考虑预拱度后拱轴线正平面内拱肋10上任一点的坐标,即定位点坐标,考虑预拱度后参考坐标系原点为拱正平面的拱顶处,x方向沿跨径方向,z方向沿矢高方向,y方向根据右手螺旋法则确定,则:Step A3. Calculate the coordinates of any point on the arch rib 10 in the positive plane of the arch axis after considering the pre-camber, that is, the coordinates of the anchor point. After considering the pre-camber, the origin of the reference coordinate system is the vault of the arch positive plane, and the x direction is along the span direction, the z direction is along the sagittal height direction, and the y direction is determined according to the right-hand spiral rule, then:
式(3)中,(x,y,z)为拱肋10定位点坐标,Δzy为拱轴线斜平面方向的预拱度,b为桥面中心线与拱肋10拱脚连线的偏距或与拱顶的水平偏距;In formula (3), (x, y, z) are the coordinates of the anchor point of the arch rib 10, Δz y is the pre-camber in the direction of the oblique plane of the arch axis, b is the deflection of the line connecting the center line of the bridge deck and the arch foot of the arch rib 10 distance or horizontal offset from the vault;
步骤A4.根据步骤A3计算得到的定位点坐标确定定位点位置。Step A4. Determine the location of the anchor point according to the coordinates of the anchor point calculated in step A3.
为保证有足够的安全性,应确定拱肋10的侧向应力,提前确定第一支撑板6和第二支撑板7的材料型号,当所述倾斜拱肋10为内倾式拱肋时,方法如下,In order to ensure sufficient safety, the lateral stress of the arch rib 10 should be determined, and the material type of the first support plate 6 and the second support plate 7 should be determined in advance. When the inclined arch rib 10 is an inward arch rib, the method as follows,
首先,计算倾斜拱肋10内侧支撑点处的侧向力及相应的应力。为了计算的简便性同时考虑一定的安全余量,假定拱肋10的自重的侧向分力全由第一支撑板6承载,而忽略第二支撑板7的承载作用。同时,将拱肋10简化为倾斜的三维平面板,则公式为:First, calculate the lateral force and corresponding stress at the support point inside the inclined arch rib 10 . In order to simplify the calculation and consider a certain safety margin, it is assumed that the lateral component of the self-weight of the arch rib 10 is entirely borne by the first support plate 6 , while the bearing effect of the second support plate 7 is ignored. At the same time, if the arch rib 10 is simplified as an inclined three-dimensional plane plate, then the formula is:
σv=Fy/nl<σf (5)σ v =F y /nl<σ f (5)
式(4)和(5)中,Fy为内侧支撑点处的侧向力,G为拱肋10的自重,n为V型槽口的断面宽度,l为V型槽口的断面长度,σv为第一支撑板6的计算应力,σf为第一支撑板6的材料屈服强度。In formulas (4) and (5), F y is the lateral force at the inner support point, G is the self-weight of the arch rib 10, n is the section width of the V-shaped notch, l is the section length of the V-shaped notch, σ v is the calculated stress of the first support plate 6 , and σ f is the material yield strength of the first support plate 6 .
当所计算的应力大于屈服应力时,应选用具有更高强度的第一支撑板6和第二支撑板7;当所计算的应力小于屈服应力时,方可进行下一步的工作。When the calculated stress is greater than the yield stress, the first support plate 6 and the second support plate 7 with higher strength should be selected; when the calculated stress is less than the yield stress, the next step can be carried out.
倾斜拱肋10在安装中需考虑有足够的稳定性。拱肋10的侧倾弯矩主要由拱肋10顶板和拱肋10底板的弯矩控制,其大小如公式(6)所示。为此,当所述倾斜拱肋10为内倾式拱肋时,还包括步骤D.利用第二斜撑12支撑拱肋10内侧面上部,提高拱肋10的稳定性。第二斜撑12的材料强度由公式(8)确定。The inclined arch rib 10 needs to be considered to have sufficient stability during installation. The roll bending moment of the arch rib 10 is mainly controlled by the bending moment of the top plate of the arch rib 10 and the bottom plate of the arch rib 10, and its magnitude is shown in formula (6). For this reason, when the inclined arch rib 10 is an inwardly inclined arch rib, a step D is also included. Using the second diagonal brace 12 to support the inner surface of the arch rib 10 to improve the stability of the arch rib 10 . The material strength of the second brace 12 is determined by formula (8).
M=GtGbHsin2θ (6)M=G t G b Hsin 2 θ (6)
σc=M/HAx (7)σ c =M/HA x (7)
其中,σc为第二斜撑12的轴向应力,M为拱肋10在自重下产生的侧倾弯矩,Gt为拱肋10顶板的自重,Gb为拱肋10底板的自重,H为拱肋10顶板和拱肋10底板的中心距离,Ax为第二斜撑12的截面积。Among them, σ c is the axial stress of the second brace 12, M is the roll bending moment of the arch rib 10 under its own weight, G t is the self-weight of the top plate of the arch rib 10, and G b is the self-weight of the bottom plate of the arch rib 10, H is the center distance between the top plate of the arch rib 10 and the bottom plate of the arch rib 10, and Ax is the cross-sectional area of the second brace 12.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是局限性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护范围之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than limiting, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection scope of the present invention.
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Application publication date: 20180803 |