CN108358369A - A kind of brine waste is concentrated by evaporation mother liquor and divides salt treatment process method and device - Google Patents

A kind of brine waste is concentrated by evaporation mother liquor and divides salt treatment process method and device Download PDF

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Publication number
CN108358369A
CN108358369A CN201810193920.8A CN201810193920A CN108358369A CN 108358369 A CN108358369 A CN 108358369A CN 201810193920 A CN201810193920 A CN 201810193920A CN 108358369 A CN108358369 A CN 108358369A
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evaporation
mother liquor
effect
carnallite
concentrated
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郭宏新
陈飞
刘丰
徐威
彭艳枚
刘小娜
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Jiangsu Sunpower Technology Co Ltd
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Jiangsu Sunpower Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/20Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/38Treatment of water, waste water, or sewage by centrifugal separation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F2001/5218Crystallization
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/04Flow arrangements
    • C02F2301/046Recirculation with an external loop
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Heat Treatment Of Water, Waste Water Or Sewage (AREA)

Abstract

A kind of brine waste is concentrated by evaporation mother liquor and divides salt recovery processing technique method and device, it is characterized in that the method includes the following steps:First, brine waste is concentrated by evaporation mother liquor to be sent into except hard pretreatment unit pre-processes, by two alkali dosings, inclined plate sedimentation, ceramic membrane filter and calcium and magnesium salt slurry press filtration, obtains clarification high temperature brine;Secondly, the clarification high temperature brine obtained after except hard pretreatment is sent into an effect sodium sulphate crystal system, entering crystallizer after crystallization heater heats up is concentrated by evaporation, then isolates sodium sulfate salt and primary crystallization mother liquor by centrifugal dehydrator;Third, primary crystallization mother liquor is sent into two effect carnallite crystal systems to be further concentrated by evaporation, feed liquid after evaporation and concentration enters back into centrifugal dehydrator and isolates carnallite and secondary crystallization mother liquor, and secondary crystallization mother liquor, which returns to mix with primary crystallization mother liquor in two effect carnallite crystal systems, carries out circulating and evaporating concentration.Present invention process flow is succinct, low energy consumption, and the pure salt quality of sodium sulphate of separation and recovery is high.

Description

A kind of brine waste is concentrated by evaporation mother liquor and divides salt treatment process method and device
Technical field
The present invention relates to a kind of green technology, especially a kind of wastewater processing technology, specifically a kind of brine waste It is concentrated by evaporation mother liquor and divides salt recovery processing method and device.
Background technology
Brine waste acquires process essentially from chemical plant and coal, oil, natural gas, contains many kinds of substance, packet Include inorganic salts, oil, organic matter heavy metal and radioactive substance etc..Brine waste the way of production is extensive, and water also increases year by year.It should The directly outer row of class waste water, can cause river water quality salinity to increase, further serious dirt is brought to soil, surface water, underground water Dye destroys ecological environment.The increasingly strict environmental protection policy of country forces the dirty Business Enterprise Adopting New Technology of each production, new process, realizes dirty Water harnessing and reuse.In recent years, with the rise of the proposition and the relevant technologies of waste water near-zero release theory, brine waste is controlled Reason has formd a series of effective treatment measures.Brine waste is by pretreatment, film concentration, then arrives and be concentrated by evaporation, Evaporation pond is arranged outside the highly concentrated mother liquor formed continues natural evaporation, it is final to realize waste liquid near-zero release.That realizes water effectively repeats profit With protecting water ecological environment, save water resource, reduce operation cost of enterprises.
To being concentrated by evaporation mother liquid disposal, technology is generally achieved the nearly zero-emission of waste liquid by evaporation pond natural evaporation earlier It puts.But since the evaporation efficiency of most of built evaporation pond is difficult to reach design requirement, and evaporation pond occupies a large amount of soil Resource cannot be satisfied following discharge needs.On the other hand, the solid carnallite that evaporation pond natural evaporation generates, it is qualitative at present Difficulty usually carries out security landfill processing as dangerous solid waste.The expense handled as hazardous waste per ton 2000 ~ 3000 yuan or so, high processing cost increases enterprise's production cost.In view of the above-mentioned problems, being badly in need of developing a kind of high efficiency, low cost It will be concentrated by evaporation the further sub-prime crystallization technique of mother liquor, realize solid carnallite recycling.Solve the same of dangerous waste disposal difficulties When, recycling has the inorganic salts of economic value to sell outside, to reduce zero-emission operating cost.
In general, being concentrated by evaporation before mother liquor generation, feed liquid is handled by conventional sewage treatment technology means: Such as bioanalysis(A/O, A2/O, SBR, BAF)Or advanced oxidation processes(Iron-carbon micro-electrolysis, Fenton process, ozone oxidation, WAO)It reduces former Water content of organics;Calcium and magnesium hardness ions and heavy metal ion content in raw water are reduced by the way that water treatment agent is added, is suspended Object and colloidal ion content are also greatly reduced.Therefore, evaporator discharge concentrated mother liquor water quality situation is stablized and is easy to control relatively System.Mother liquor will be concentrated by evaporation and directly carry out sub-prime crystallization treatment, the high temperature heat of outer row's mother liquor on the one hand can be utilized, reduce crystallization System thermal energy consumption.On the other hand, reduce crystal system adding of agent so that brine waste near-zero release technique obtain upgrading and Closed loop, is finally reached waste liquid near-zero release and crystal salt recycling efficiently uses dual purpose.
Invention content
It is of high cost the purpose of the present invention is being directed to existing evaporation and concentration mother liquor harmless treatment, it can not achieve resource reclaim The problem of utilization, invents a kind of recycling brine waste and is concentrated by evaporation mother liquor and divide salt recovery processing method, while providing phase The device answered.
One of technical scheme of the present invention is:
A kind of brine waste is concentrated by evaporation mother liquor and divides salt recovery processing technique method, it is characterized in that it includes the following steps:
First, brine waste mother liquor is concentrated by evaporation to be sent into except hard pretreatment unit pre-processes, by two alkali dosings, inclined plate Sedimentation, ceramic membrane filter and calcium and magnesium salt slurry press filtration obtain clarification high temperature brine;
Secondly, the clarification high temperature brine that will be obtained after removing pretreatment firmly is sent into an effect sodium sulphate crystal system, adds by crystallizing Enter crystallizer after hot device heating to be concentrated by evaporation, then sodium sulfate salt and primary crystallization mother liquor are isolated by centrifugal dehydrator;
Primary crystallization mother liquor is sent into two effect carnallite crystal systems and is further concentrated by evaporation by third, the feed liquid after evaporation and concentration It enters back into centrifugal dehydrator and isolates carnallite and secondary crystallization mother liquor, secondary crystallization mother liquor returns in two effect carnallite crystal systems It is mixed with primary crystallization mother liquor and carries out circulating and evaporating concentration.
The secondary steam part that crystallization heater in the one effect sodium sulphate crystal system generates is as two effect carnallites The heat source of crystallizing evaporator in crystal system.
The clarification high temperature brine makes basicity ion in feed liquid be reacted with acid by adding acid for adjusting pH in 5 ~ 6 ranges Generate carbon dioxide discharge;Feed liquid is after deaerator is handled, and dissolubility on-condensible gas is discharged in feed liquid, to reduce equipment fortune The possibility of fouling and corrosion occurs during row, the clarification high temperature brine after adjusting acid degassing is then sent into an effect sulfuric acid again Receive crystal system,
The brine waste is concentrated by evaporation mother liquor and is mainly made of sodium chloride and sodium sulphate, and salinity accounting is more than 80%, sodium sulphate It is more than 3.5 with sodium chloride mass ratio:1;;Total dissolved solid content in the mg/L of 80000 mg/L ~ 130000, temperature 80 DEG C ~ 90 DEG C, containing a small amount of foreign ion, poisonous and harmful heavy metallic ion, COD are not containedcrContent is less than 1500mg/L.
The two alkali dosings refer to that successively addition caustic soda and soda ash, caustic soda and soda ash are configured to solution and are thrown by pipeline Add;Dosing reaction device is furnished with blender so that medicament is added and is uniformly mixed rapidly, reacts abundant with feed liquid;Material after dosing For liquid pH in 11 ~ 12 ranges, the sum of calcium ions and magnesium ions concentration is less than 50mg/L.
It includes carbonic acid that feed liquid forms suspended particulate and flocculent substance, main component after two alkali dosings reaction, in solution Calcium, magnesium hydroxide, silica;Mix suspending object settling property is good, after inclined plate settler, supernatant liquor suspension content It is greatly reduced;Supernatant liquor is successively into obtained clarification feed liquid after coarse filter and purpose ceramic-film filter excessively;The highly concentrated turbid of lower layer By filtering equipment, calcium and magnesium salt slurry, outward transport disposition are obtained.
Total suspended matter solid content after coarse filtration equipment and the filtering of ceramic membrane filter equipment in feed liquid further drops Low, TSS is less than 1mg/L.
The one effect sulfate crystal system is using pressure outer circulation crystallizer(FC types), feeding manner be it is axial into Material can eliminate liquid level vortex, reduce cycle feed liquid short circuit temperature loss;Vaporization chamber section evaporation intensity improves, and salt crystal grain is precipitated Diameter is larger, is conducive to the raising of the pure salt quality of follow-up workshop section's sodium sulphate;After evaporating the indirect steam part generated by condensation As product water reuse, another part is as two effect carnallite crystallizer heat sources;Effectively reduce raw steam consumption.
Feed liquid is concentrated by evaporation to 30% or so during the sulfate crystal, starts that crystal salt is precipitated, and is suspended admittedly when total Body reaches 10% ~ 15%, and feed liquid enters centrifugal dehydrator and isolates sodium sulfate salt, and crystalline mother solution enters carnallite crystallizer, further After evaporation and concentration, carnallite is isolated by centrifuge dewatering machine.
The sodium sulfate salt and carnallite that the centrifugal dehydrator is isolated, sodium sulfate salt moisture content are 10% or so, and carnallite is aqueous Rate is 50% ~ 60%;Carnallite moisture content height is conducive to the highly concentrated mother liquor of entrainment portions and goes out system, plays and periodically arranges dense purpose, realizes useless Liquid near-zero release;Sodium sulphate centrifugal dehydrator uses double push-material formula or horizontal helical type, carnallite centrifuge to use horizontal helical type.
Technical scheme of the present invention second is that:
A kind of brine waste is concentrated by evaporation mother liquor and divides salt treatment device, it is characterized in that it includes:
One removes hard pretreatment unit, which obtains for that will carry out pretreatment into evaporation and concentration mother liquor therein High temperature brine must be clarified, while obtaining the outward transport of calcium and magnesium salt slurry;
One adjusts sour degasser;The tune acid degasser is used for will be through the pH except the pretreated clarification high temperature brine of hard pretreatment unit Adjustment makes basicity ion in feed liquid react generation carbon dioxide discharge with acid, to reduce in equipment running process in 5 ~ 6 ranges The possibility of fouling and corrosion occurs;
Sulfuric acid steel crystal system is imitated one by one, and the effect sulfuric acid steel crystal system is mainly de- by an effect heating crystalline device and an effect centrifugation Water dispenser forms, and crystal salt is precipitated in the clarification high temperature brine heating concentration after adjusting sour degasser tune acid to deaerate by heating crystalline device, And it is discharged into when suspended solid reaches 10%-15% in centrifugal dehydrator and isolates the sodium sulfate salt that moisture content is no more than 10%;Heating Crystallizer adds a thermogenetic steam part as the heat source of two effect carnallite crystal systems, and another is made after condenser condenses For product water reuse;
One or two effect carnallite crystal systems, the two effect carnallites crystal system is mainly by two effect heating crystalline devices and two effect centrifugal dehydrators The feed liquid of composition, an effect centrifugal dehydrator discharge generates carnallite after pipeline is sent into two effect heating crystalline device heating, is sent into two effects Centrifugal dehydrator dehydration obtains the carnallite that moisture content is 50-60%, and the feed liquid for deviating from carnallite enters two effect carnallites again by pipeline Enter in two effect heating crystalline devices after being mixed with the feed liquid of an effect centrifugal dehydrator discharge in crystal system;Two effect heating crystalline devices It is used as product water reuse after the condensed device condensation of steam of generation.
It is described except hard pretreatment unit is mainly by homogeneous tank, caustic soda retort, soda ash retort, inclined plate settler, clear Flow container, coarse filter, purpose ceramic-film filter, NaOH solution tank NaOH and filter press composition are concentrated by evaporation mother liquor and enter homogeneous tank progress water quality Buffering is adjusted, and avoids influence of the water quality larger fluctuation to process system, and the evaporation and concentration mother liquor after the adjusting of homogeneous tank is advanced Enter to be added in caustic soda retort after caustic soda is stirred to react to be re-fed into soda ash retort and soda ash support is added mixes, reaction generates a large amount of outstanding Floating particles and flocculent substance, enter back into inclined plate settler, are divided into the dense liquid of supernatant liquor and lower layer, and dense liquid enters dope tank again It is sent into filter press and is press-filtered out the outward transport of calcium and magnesium salt slurry;Supernatant clear liquid enters in Clear liquid tank flows into coarse filter filtering again, eventually enters into It is filtered in purpose ceramic-film filter and obtains calcium ions and magnesium ions concentration to reduce total suspended solid content in feed liquid and be less than 50mg/L, it is total outstanding Floating solid content is less than the clarification high temperature brine of 1mg/L.
Beneficial effects of the present invention:
Evaporation and concentration mother liquor passes through removes hard pretreatment unit above, at sulfate crystal recovery unit and other carnallite crystalline elements After reason, most water and sodium sulphate salinity in evaporation and concentration mother liquor have finally been recycled.Realize the complete zero-emission of waste liquid and resource Change efficiently uses purpose, and heat exchanger heat-exchanging tube using efficient special type pipe (such as interior wave male-pipe, bellows, it is inner or outer or Inside and outside conduit pipe), greatly reduce heat transmission equipment size, energy-saving effect is clearly.
The present invention's divides the feature that salt technique fully considers row dense mother liquor of the brine waste after evaporation and concentration, and it is suitable to select Pretreating process device, pass through two effect crystal systems realize salinities recycle.The whole series divide that salt technological process is succinct, energy consumption Low, the pure salt quality of sodium sulphate of separation and recovery is high.
Description of the drawings
Fig. 1 is that the evaporation and concentration mother liquor of the present invention divides salt process unit composed structure schematic diagram.
Fig. 2 be the present invention except hard pretreatment unit composition and flow diagram.
Specific implementation mode
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment one.
A kind of brine waste is concentrated by evaporation mother liquor and divides salt treatment process method, it includes the following steps:
First, brine waste mother liquor is concentrated by evaporation to be sent into except hard pretreatment unit pre-processes, by two alkali dosings, inclined plate Sedimentation, ceramic membrane filter and calcium and magnesium salt slurry press filtration obtain clarification high temperature brine;
Secondly, clarification high temperature brine is carried out adjusting acid degassing reaction, the dissolvings such as the dissolved oxygen eliminated in feed liquid is reacted by acid adding Property on-condensible gas;
Third, the clarification high temperature brine that will be obtained after removing pretreatment firmly are sent into an effect sodium sulphate crystal system, are added by crystallizing Enter crystallizer after hot device heating to be concentrated by evaporation, then sodium sulfate salt and primary crystallization mother liquor are isolated by centrifugal dehydrator;
4th, primary crystallization mother liquor is sent into two effect carnallite crystal systems and is further concentrated by evaporation, the feed liquid after evaporation and concentration It enters back into centrifugal dehydrator and isolates carnallite and secondary crystallization mother liquor, secondary crystallization mother liquor returns in two effect carnallite crystal systems It is mixed with primary crystallization mother liquor and carries out circulating and evaporating concentration.
Details are as follows:
Soluble solid content is in the mg/L of 80000 mg/L ~ 130000, salinity in the brine waste evaporation and concentration mother liquor It is mainly made of sodium chloride and sodium sulphate, two kinds of salt quality accountings are more than 80%, and sodium sulphate is more than 3.5 with sodium chloride mass ratio:1, Separately contain a small amount of foreign ion, CODcrContent is less than 1500mg/L, and feed temperature is at 80 ~ 90 DEG C.Mother liquor is concentrated by evaporation to pass through successively It crosses and removes hard pretreatment unit, sulfate crystal recovery unit and other carnallite crystalline elements.Using two effect crystallization processes, an effect is Sulfate crystal device is heated by outer for steam;Two effects are carnallite crystallizer, and the indirect steam generated by an effect is as heating warm Source.Dosing pretreatment stage, high temperature concentrated mother liquor pass through caustic soda dosing retort, soda ash dosing retort, inclined plate sedimentation successively Device, coarse filter, purpose ceramic-film filter finally obtain clarified brine, and highly concentrated turbid obtains calcium and magnesium salt mud cake by filter press, female Liquid is back to pretreatment front end.Two alkali retort medicament additions are with according to calcium and magnesium hardness number timely adjustment in actual water sample, to burn PH controls are advisable 11 ~ 12 in alkali and soda ash retort.Calcium ions and magnesium ions and a small amount of heavy metal ion are reacted with two alkali in feed liquid, raw At magnesium hydroxide flco and calcium carbonate solid, while small amounts silicon and organic matter are adsorbed, ultimately forms cotton-shaped suspension.Through one After road inclined plate settler, supernatant liquor suspension content substantially reduces;Through two coarse filters, feed liquid suspension content is further It reduces;Through three purpose ceramic-film filters, clarified brine is obtained, total suspended solid content is less than 1mg/L.Due to feed liquid salinity compared with It is high and contain organic components, it is equipped with a set of ceramic membrane on-line cleaning system, hot water rinsing, pickling and alkali cleaning is realized, reaches anti-caking Dirty, antifouling stifled purpose.
By removing hard pretreatment unit, it is concentrated by evaporation the sum of calcium ions and magnesium ions concentration in mother liquor and is less than 50mg/L, total suspension is solid Body content is less than 1mg/L, and pH is 11 or so.After adjusting sour degasification, feed liquid enters sulfate crystal recovery unit.Acid adding tune PH is saved in 5 ~ 6 ranges, basicity ion is reacted with acid in feed liquid generates carbon dioxide discharge.Feed liquid will be in feed liquid by deaerator Except the dissolubilities on-condensible gas such as dissolved oxygen is exhausted from system, the possibility that fouling and corrosion occur in equipment running process is reduced Property.After crystallization heater, the further temperature raising of feed liquid, crystallization heater outlet temperature is controlled at 105 ~ 110 DEG C, into crystallization It is concentrated by evaporation in device, the indirect steam of generation is used as two effect carnallite crystalline element heat sources by demister rear portion, remains Remaining part lease making is used as recycle-water after crossing condensation, recycles.Crystallizer using forcing outer circulation FC types, feeding manner be it is axial into Material can eliminate liquid level vortex, reduce cycle feed liquid short circuit temperature loss.Vaporization chamber section evaporation intensity improves, and salt crystal grain is precipitated Diameter is larger, is conducive to the raising of the pure salt quality of follow-up workshop section's sodium sulphate.Mother liquid concentration control is arranged outside sulfate crystal device bottom to exist 30% or so, total suspended solid(s) (TSS) is controlled 10% ~ 15%.Outer row's mother liquor obtains solid sulphuric acid sodium salt after centrifugal dehydrator, Moisture content is 10% or so.The mother liquor of abjection, to two effect carnallite crystalline elements, continues carnallite crystallization operation by Pipeline transport.
Two effect carnallite crystalline element feeding liquids, are directly over the heating of carnallite crystallization heater, and it is laggard further to increase temperature Enter carnallite crystallizer.Carnallite crystallizer is in negative pressure after being handled by vacuum pump, realizes that multiple-effect evaporation crystallizes purpose, reduces energy damage Consumption.Using tangential admission mode, it can effectively prevent crystallizer wall surface and generate serious scale phenomenon.Mother is arranged outside carnallite crystalliser feet The control of liquid concentration is controlled in 40%-45%, total suspended solid(s) (TSS) in 10%-15%.Outer row's mother liquor obtains after centrifuge dewatering machine Carnallite, abjection mother liquor, which is back in carnallite crystal system, beats cycle, and carnallite moisture content is 50% ~ 60%.High-moisture percentage is conducive to press from both sides The highly concentrated mother liquor of band part goes out system, plays and periodically arranges dense purpose.Due to arranging content of organics in mother liquor outside two effect carnallite crystallizers Higher, much larger than content of organics in row's mother liquor outside first effect sulfate crystal device, therefore double push away can be used in sodium sulphate centrifugal dehydrator Material formula or horizontal helical type, carnallite centrifuge use horizontal helical type.
Embodiment two.
A kind of brine waste is concentrated by evaporation mother liquor and divides salt treatment device, as shown in Figure 1, it includes:
One removes hard pretreatment unit, which obtains for that will carry out pretreatment into evaporation and concentration mother liquor therein High temperature brine must be clarified, while obtaining the outward transport of calcium and magnesium salt slurry;
One adjusts sour degasser;The tune acid degasser is used for will be through the pH except the pretreated clarification high temperature brine of hard pretreatment unit Adjustment makes basicity ion in feed liquid react generation carbon dioxide discharge with acid, to reduce in equipment running process in 5 ~ 6 ranges The possibility of fouling and corrosion occurs;
Sulfuric acid steel crystal system is imitated one by one, and the effect sulfuric acid steel crystal system is mainly de- by an effect heating crystalline device and an effect centrifugation Water dispenser forms, and crystal salt is precipitated in the clarification high temperature brine heating concentration after adjusting sour degasser tune acid to deaerate by heating crystalline device, And it is discharged into when suspended solid reaches 10%-15% in centrifugal dehydrator and isolates the sodium sulfate salt that moisture content is no more than 10%;Heating Crystallizer adds a thermogenetic steam part as the heat source of two effect carnallite crystal systems, and another is made after condenser condenses For product water reuse;
One or two effect carnallite crystal systems, the two effect carnallites crystal system is mainly by two effect heating crystalline devices and two effect centrifugal dehydrators The feed liquid of composition, an effect centrifugal dehydrator discharge generates carnallite after pipeline is sent into two effect heating crystalline device heating, is sent into two effects Centrifugal dehydrator dehydration obtains the carnallite that moisture content is 50-60%, and the feed liquid for deviating from carnallite enters two effect carnallites again by pipeline Enter in two effect heating crystalline devices after being mixed with the feed liquid of an effect centrifugal dehydrator discharge in crystal system;Two effect heating crystalline devices It is used as product water reuse after the condensed device condensation of steam of generation.
It is described to remove hard pretreatment unit as shown in Fig. 2, it is mainly by homogeneous tank, caustic soda retort, soda ash retort, tiltedly Plate settler, Clear liquid tank, coarse filter, purpose ceramic-film filter, NaOH solution tank NaOH and filter press composition, are concentrated by evaporation mother liquor and enter homogeneous Tank carries out water quality buffering and adjusts, and avoids influence of the water quality larger fluctuation to process system, and the evaporation after the adjusting of homogeneous tank is dense Contracting mother liquor be introduced into caustic soda retort be added caustic soda be stirred to react after be re-fed into soda ash retort be added soda ash support mix, react Generate a large amount of suspended particulates and flocculent substance, enter back into inclined plate settler, be divided into the dense liquid of supernatant liquor and lower layer, dense liquid into Enter dope tank be re-fed into filter press be press-filtered out calcium and magnesium salt slurry outward transport;Supernatant clear liquid enters flows into coarse filter mistake again in Clear liquid tank Filter, eventually enters into filter in purpose ceramic-film filter and obtains calcium ions and magnesium ions concentration to reduce total suspended solid content in feed liquid and be less than 50mg/L, total suspended solid content are less than the clarification high temperature brine of 1mg/L.
The course of work of whole device is:
High temperature evaporation concentrated mother liquor enters homogeneous tank, plays water quality buffering adjustment effect, avoids water quality larger fluctuation to technique system The influence of system.Feed water is pumped into caustic soda retort, and soda bath, turn on agitator is added so that feed liquid reaction is uniform.It pumps again Enter in soda ash retort, soda ash solution is added, turn on agitator is conducive to chemical reaction and carries out.It is specific in two alkali retort Dosage is depending on practical water quality, and pH controls are in 11 ~ 12 ranges in retort.It is generated after two alkali are added, in feed liquid a large amount of Suspended particulate and flocculent substance, total suspended solid content increases sharply, and after inclined plate settler, is divided into supernatant liquor and lower layer Dense liquid.Dense liquid enters dope tank, then through filter press, finally obtains calcium and magnesium salt slurry, outward transport disposition.Clear liquid enters Clear liquid tank, Again respectively through coarse filter and purpose ceramic-film filter, total suspended solid content in feed liquid is further decreased.By removing hard pretreatment After unit, obtained feed liquid calcium ions and magnesium ions concentration and it is less than 50mg/L, total suspended solid content is less than 1mg/L.
After the pretreated feed liquid of dosing is by adjusting acid and degasser, basicity and dissolubility fixed gas in feed liquid are removed Body is advantageously implemented crystallization apparatus scale inhibition anticorrosion purpose.Feed liquid is after the heating of sulfate crystal heater, into sulfate crystal Device is concentrated by evaporation, until after a certain concentration, is precipitated crystal, sodium sulfate salt is made through centrifugal dehydrator in feed liquid, and the mother liquor of abjection is through miscellaneous After salt crystallization heater continues heating, it is concentrated by evaporation into carnallite crystallizer, continues to precipitate crystal, feed liquid is through centrifugal dehydration mechanism Carnallite is obtained, the mother liquor of abjection is returned into carnallite crystal system.Carnallite crystallizer is in subnormal ambient by vacuum pumping action. One effect sulfate crystal device is heated by outer for steam, the indirect steam that two effect carnallite crystallizers are generated by first effect crystallizer as plus Heat source.The indirect steam that two effect crystallizers generate, is used as product water reuse after being condensed by demister.The final waste water, miscellaneous realized Salt efficiently uses, and reaches near-zero release target.
Part that the present invention does not relate to is the same as those in the prior art or can be realized by using the prior art.

Claims (12)

1. a kind of brine waste, which is concentrated by evaporation mother liquor, divides salt recovery processing technique method, it is characterized in that it includes the following steps:
First, brine waste mother liquor is concentrated by evaporation to be sent into except hard pretreatment unit pre-processes, by two alkali dosings, inclined plate Sedimentation, ceramic membrane filter and calcium and magnesium salt slurry press filtration obtain clarification high temperature brine;
Second, the clarification high temperature brine that will be obtained after removing pretreatment firmly is sent into an effect sodium sulphate crystal system, adds by crystallizing Enter crystallizer after hot device heating to be concentrated by evaporation, then sodium sulfate salt and primary crystallization mother liquor are isolated by centrifugal dehydrator;
Primary crystallization mother liquor is sent into two effect carnallite crystal systems and is further concentrated by evaporation by third, the feed liquid after evaporation and concentration It enters back into centrifugal dehydrator and isolates carnallite and secondary crystallization mother liquor, secondary crystallization mother liquor returns in two effect carnallite crystal systems It is mixed with primary crystallization mother liquor and carries out circulating and evaporating concentration.
2. evaporation, crystallization heater heat exchanger tube are (such as interior wave male-pipe, bellows, inner or outer or inside and outside using efficient special type pipe Conduit pipe), greatly reduce heat transmission equipment size.
3. according to the method described in claim 1, it is characterized in that described one imitates the crystallization heater in sodium sulphate crystal system Heat source of the secondary steam part of generation as the crystallizing evaporator in two effect carnallite crystal systems.
4. according to the method described in claim 1, it is characterized in that the clarification high temperature brine is by adding acid for adjusting pH in 5 ~ 6 models In enclosing, basicity ion in feed liquid is made to react generation carbon dioxide discharge with acid;Feed liquid dissolves after deaerator is handled in feed liquid Property on-condensible gas be discharged, then again will be through adjusting acid de- to reduce the possibility that fouling and corrosion occur in equipment running process Clarification high temperature brine after gas is sent into an effect sodium sulphate crystal system,
According to the method described in claim 1, it is characterized in that the brine waste be concentrated by evaporation mother liquor mainly by sodium chloride and Sodium sulphate forms, and salinity accounting is more than 80%, and sodium sulphate is more than 3.5 with sodium chloride mass ratio:1;Total dissolved solid content exists The mg/L of 80000 mg/L ~ 130000, temperature, containing a small amount of foreign ion, do not contain poisonous and harmful heavy metallic at 80 DEG C ~ 90 DEG C Ion, CODcrContent is less than 1500mg/L.
5. according to the method described in claim 1, it is characterized in that the two alkali dosings, which refer to priority, is added caustic soda and soda ash, burning Alkali and soda ash are configured to solution and are added by pipeline;Dosing reaction device is furnished with blender so that medicament is added and mixes rapidly Uniformly, react abundant with feed liquid;For material liquid pH after dosing in 11 ~ 12 ranges, the sum of calcium ions and magnesium ions concentration is less than 50mg/L.
6. according to the method described in claim 5, it is characterized in that feed liquid forms suspension after two alkali dosings reaction in solution Grain and flocculent substance, main component include calcium carbonate, magnesium hydroxide, silica;Mix suspending object settling property is good, passes through inclined plate After settler, supernatant liquor suspension content is greatly reduced;Supernatant liquor is successively into coarse filter and ceramic membrane filter excessively Clarification feed liquid is made after device;The highly concentrated turbid of lower layer passes through filtering equipment, obtains calcium and magnesium salt slurry, outward transport disposition.
7. according to the method described in claim 6, it is characterized in that expecting after coarse filtration equipment and the filtering of ceramic membrane filter equipment Total suspended matter solid content in liquid further decreases, and TSS is less than 1mg/L.
8. according to the method described in claim 1, it is characterized in that an effect sulfate crystal system is using pressure outer circulation Crystallizer(FC types), feeding manner is axial admission, can eliminate liquid level vortex, reduces cycle feed liquid short circuit temperature loss;Evaporation Room section evaporation intensity improves, and precipitation salt crystal size is larger, is conducive to the raising of the pure salt quality of follow-up workshop section's sodium sulphate;Evaporation production A raw indirect steam part is by becoming product water reuse after condensation, another part is as two effect carnallite crystallizer heating warm Source;Effectively reduce raw steam consumption.
9. according to the method described in claim 8, it is characterized in that feed liquid is concentrated by evaporation to 30% during the sulfate crystal Left and right starts that crystal salt is precipitated, and when total suspended solid reaches 10% ~ 15%, feed liquid enters centrifugal dehydrator and isolates sodium sulfate salt, Crystalline mother solution enters carnallite crystallizer, and after being further concentrated by evaporation, carnallite is isolated by centrifuge dewatering machine.
10. according to the method described in claim 9, it is characterized in that sodium sulfate salt and carnallite that the centrifugal dehydrator is isolated, Sodium sulfate salt moisture content is 10% or so, and carnallite moisture content is 50% ~ 60%;Carnallite moisture content height is conducive to the highly concentrated mother of entrainment portions Liquid goes out system, plays and periodically arranges dense purpose, realizes waste liquid near-zero release;Sodium sulphate centrifugal dehydrator uses double push-material formula or sleeping spiral shell Formula, carnallite centrifuge use horizontal helical type.
11. a kind of brine waste, which is concentrated by evaporation mother liquor, divides salt treatment device, it is characterized in that it includes:
One removes hard pretreatment unit, which obtains for that will carry out pretreatment into evaporation and concentration mother liquor therein High temperature brine must be clarified, while obtaining the outward transport of calcium and magnesium salt slurry;
One adjusts sour degasser;The tune acid degasser is used for will be through the pH except the pretreated clarification high temperature brine of hard pretreatment unit Adjustment makes basicity ion in feed liquid react generation carbon dioxide discharge with acid, to reduce in equipment running process in 5 ~ 6 ranges The possibility of fouling and corrosion occurs;
Sulfuric acid steel crystal system is imitated one by one, and the effect sulfuric acid steel crystal system is mainly de- by an effect heating crystalline device and an effect centrifugation Water dispenser forms, and crystal salt is precipitated in the clarification high temperature brine heating concentration after adjusting sour degasser tune acid to deaerate by heating crystalline device, And it is discharged into when suspended solid reaches 10%-15% in centrifugal dehydrator and isolates the sodium sulfate salt that moisture content is no more than 10%;Heating Crystallizer adds a thermogenetic steam part as the heat source of two effect carnallite crystal systems, and another is made after condenser condenses For product water reuse;
One or two effect carnallite crystal systems, the two effect carnallites crystal system is mainly by two effect heating crystalline devices and two effect centrifugal dehydrators The feed liquid of composition, an effect centrifugal dehydrator discharge generates carnallite after pipeline is sent into two effect heating crystalline device heating, is sent into two effects Centrifugal dehydrator dehydration obtains the carnallite that moisture content is 50-60%, and the feed liquid for deviating from carnallite enters two effect carnallites again by pipeline Enter in two effect heating crystalline devices after being mixed with the feed liquid of an effect centrifugal dehydrator discharge in crystal system;Two effect heating crystalline devices It is used as product water reuse after the condensed device condensation of steam of generation.
12. brine waste according to claim 11, which is concentrated by evaporation mother liquor, divides salt treatment device, it is characterized in that described removes Hard pretreatment unit is mainly by homogeneous tank, caustic soda retort, soda ash retort, inclined plate settler, Clear liquid tank, coarse filter, pottery Porcelain membrane filter, NaOH solution tank NaOH and filter press composition are concentrated by evaporation mother liquor and enter the progress water quality buffering adjusting of homogeneous tank, avoid water quality Influence of the larger fluctuation to process system, the evaporation and concentration mother liquor after the adjusting of homogeneous tank, which is introduced into caustic soda retort, to be added Caustic soda is re-fed into addition soda ash support in soda ash retort and mixes after being stirred to react, reaction generates a large amount of suspended particulates and flocculent substance, Inclined plate settler is entered back into, is divided into the dense liquid of supernatant liquor and lower layer, dense liquid, which enters dope tank and is re-fed into filter press, to be press-filtered out Calcium and magnesium salt slurry is transported outward;Supernatant clear liquid enters in Clear liquid tank flows into coarse filter filtering again, eventually enters into mistake in purpose ceramic-film filter Filter obtains calcium ions and magnesium ions concentration to reduce total suspended solid content in feed liquid and is less than 50mg/L, and total suspended solid content is less than The clarification high temperature brine of 1mg/L.
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Application publication date: 20180803