CN108357109A - Bonding machine for welding chemical ＆ blended fabric ribbon - Google Patents
Bonding machine for welding chemical ＆ blended fabric ribbon Download PDFInfo
- Publication number
- CN108357109A CN108357109A CN201810267635.6A CN201810267635A CN108357109A CN 108357109 A CN108357109 A CN 108357109A CN 201810267635 A CN201810267635 A CN 201810267635A CN 108357109 A CN108357109 A CN 108357109A
- Authority
- CN
- China
- Prior art keywords
- welding
- module
- blended fabric
- bonding machine
- hand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 74
- 239000004744 fabric Substances 0.000 title claims abstract description 21
- 239000000126 substance Substances 0.000 title claims abstract description 18
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 31
- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 claims description 6
- 238000005070 sampling Methods 0.000 claims description 5
- 230000009897 systematic effect Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000001727 in vivo Methods 0.000 claims 2
- 239000000047 product Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 208000021760 high fever Diseases 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2029/00—Belts or bands
Abstract
The invention discloses a kind of bonding machines for welding chemical ＆ blended fabric ribbon, include connected supersonic generator and hand-held pinch welder gun, it is characterised in that：The hand-held welding gun is equipped with plumb joint, welding pedestal, amplitude transformer, energy converter and switch module, the plumb joint, amplitude transformer and energy converter are sequentially connected to form ultrasonic vibration system, the welding pedestal is removably set on welding gun, and driven and moved by welding gun, the plumb joint cooperates with welding pedestal and carries out jaw type welding.The present invention uses ultrasonic wave hand-held welding gun structure, simplifies complicated operation, is convenient for carrying use, convenient for autonomous operation, automatic tracking adjustment.
Description
Technical field
The present invention relates to a kind of improvement of bonding machine invention more particularly to a kind of bondings for welding chemical ＆ blended fabric ribbon
The improvement of machine is invented.
Background technology
Broken yarn or cutting are will produce in ribbon or textile fabric production process, then according to demand, again by product
Docking, existing chemical ＆ blended fabric combines and docking is combined using stapler or plastic cement, always exists following deficiency：Staple is to knitting
The surface of object has an impact, and to the detection of staple and need to be cut if any leaving accidentally when severe attrition equipment, packaging when dyeing
Staple causes finished product to occur scrapping and be lost, clothes making process when sewing machine damage.Inconvenience complex procedures when detecting finished product, and
Finished product is easy to leave staple inside product when dispatching from the factory, and consumptive material is big, and production cost is high, poor appearance, is easy to disconnect, under being unfavorable for
One procedure produces, while causing the waste of resource.
The resonant ultrasonic tool generator system of traditional chemical ＆ blended fabric ribbon bonding machine, can not intuitive display system state letter
Breath, operator cannot obtain sampled current value, frequency values, execute the information such as time, systematic parameter, therefore can not accurately adjust
System can only rely on the feeling of operator to carry out to adapt to the condition of different ribbons welding, so lead to that welding efficiency is low, quality
Difference.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide, one kind is reasonable for structure, conveniently takes
With use, convenient for autonomous operation, the bonding machine for welding chemical ＆ blended fabric ribbon of automatic tracking adjustment.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that realize：This kind is used for weldingization
The bonding machine of fine fabric ribbon includes connected supersonic generator and hand-held welding gun, it is characterised in that：The hand-held
Welding gun is equipped with plumb joint, welding pedestal, amplitude transformer, energy converter and switch module, the plumb joint, amplitude transformer and energy converter according to
Secondary to be connected to form ultrasonic vibration system, the welding pedestal is removably set on welding gun, and is driven and moved by welding gun, the weldering
Connector cooperates with welding pedestal and carries out jaw type welding.
The hand-held welding gun includes gun body and hand-held handle drag hook, and upper cavity and lower chamber are equipped in the gun body,
Hand-held handle drag hook is hinged in lower chamber, and welding pedestal is slidably arranged in lower chamber, and welding pedestal is equipped with resetting structure,
Welding pedestal and hand-held handle drag hook transmission is connected, and the switch module is also disposed in lower chamber, switch module and hand-held
Hook touch fit is pulled, the plumb joint, amplitude transformer and energy converter are set in the upper cavity.
The amplitude transformer includes first order amplitude transformer and second level amplitude transformer, energy converter, first order amplitude transformer and second
It is connected by center bolt between grade amplitude transformer.
The supersonic generator is digital intelligent supersonic generator.
Welding base rear end articulated connection block one end, the link block other end hingedly hold handle drag hook front end.
The resetting structure is resetting spring, and resetting spring is socketed on welding pedestal, and resetting spring one end is connected to
It welds on pedestal, the other end is connected in gun body.
The system of the supersonic generator includes：
（One）, power conversion module, input ac voltage is converted to direct current signal by rectifier bridge and filter circuit, give system
Power supply；
（Two）, current signal collection module, by current transformer acquire alternating voltage generate current signal, by mutual inductor
Induced current is generated, analog voltage signal is converted to by sampling resistor；
（Three）, high-frequency signal generation module, input ac voltage signal is converted to by sinusoidal signal and defeated by high frequency transformer
Go out；
（Four）, frequency signal acquisition module, by current transformer acquire high frequency ac signal, output frequency signal be electric current letter
Number, ac voltage signal is converted to by sampling resistor, rectification, automatic frequency tracking tune are carried out using diode rectifier circuit
It is whole；
（Five）, MCU, acquisition current signal collection module output analog voltage signal and frequency acquisition signal acquisition module
The voltage signal frequency of output changes automatic tracking adjustment according to the requirement of different welding materials；
（Six）, high frequency control module, receive the feedback information of MCU, and then control to adjust high-frequency signal generation module；
（Seven）, keyboard input module, by press key connection MCU execute the work(of respective keys when MCU is detected by key pressing
Energy；
（Eight）, display module, MCU is connected come display system status information using display screen, including sampled current value, frequency values,
Execute time, systematic parameter.
The button of the keyboard input module is equipped with 5.
The display screen of the display module is 2.8 cun of TFT display screens.
It is hand-held using ultrasonic wave the beneficial effects of the invention are as follows the improved bonding machine for welding chemical ＆ blended fabric ribbon
Pinch welder gun structure is convenient for carrying use, can evade the use of stapler, and the melting adhered of ribbon is realized using ultrasonic wave,
To improve the qualification rate of product, economize on resources；Plumb joint cooperates with welding pedestal and carries out jaw type welding simultaneously, facilitates
The welding of ribbon, and improve welding quality；Resonant ultrasonic tool generator system, reasonable for structure, performance are stablized, are intuitively shown by screen
Show system status information, can be carried out artificially from main regulation according to the characteristic of different ribbons, automatic tracking adjustment is to realize welding
Efficient stable.
Description of the drawings
The specific implementation mode of the present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is resonant ultrasonic tool generator system block diagram of the present invention.
Specific implementation mode
Attached drawing illustrates the structure of the present invention, further illustrates it in relation to details in conjunction with attached drawing below.This is used to weld
The bonding machine of chemical ＆ blended fabric ribbon, includes connected supersonic generator and hand-held welding gun, and supersonic generator is number
Intelligence Ultrasound wave producer, hand-held welding gun are equipped with plumb joint 1, welding pedestal 2, amplitude transformer 3, energy converter 4 and switch module
5, the plumb joint 1, amplitude transformer 3 and energy converter 4 are sequentially connected to form ultrasonic vibration system, and the welding pedestal 2 is removable to be set
It sets on welding gun, and is driven and moved by welding gun, the plumb joint 1 cooperates with welding pedestal 2 and carries out jaw type welding, welds bottom
Seat 2 provides support for plumb joint 1, clamps fabric and is welded.
The hand-held welding gun includes gun body 6 and hand-held handle drag hook 7, and upper cavity and cavity of resorption are equipped in the gun body 6
Body, upper cavity are hinged on equipped with side cover plate 9, hand-held handle drag hook 7 in lower chamber equipped with rear cover 8, lower chamber, weld pedestal
2 are slidably arranged in lower chamber, and welding pedestal 2 is equipped with resetting structure 10, and resetting structure 10 is resetting spring, reseting spring sleeve
It is connected on welding pedestal 2, and resetting spring one end is connected on welding pedestal 2, the other end is connected in gun body 6, welds pedestal 2
It is connected with the transmission of hand-held handle drag hook 7, specially welds 2 rear end of pedestal, 11 one end of articulated connection block, 11 other end of link block hinge
Catcher holds 7 front end of handle drag hook；The switch module 5 is also disposed in lower chamber, and switch module 5 is touched with hand-held handle drag hook 7
Cooperation is touched, the plumb joint 1, amplitude transformer 3 and energy converter 4 are set in the upper cavity；The amplitude transformer 3 includes that the first order becomes
Width bar and second level amplitude transformer are connected between energy converter 4, first order amplitude transformer and second level amplitude transformer by center bolt.
Operation principle of the present invention is pulled to hold the 7 drive welding movement of pedestal 2 fitting plumb joint 1 of handle drag hook and clamp and be knitted
Band, while hand-held 7 touching switch module 5 of handle drag hook is opened, supersonic generator generates and 4 matched sine of energy converter
Oscillation wave passes to plumb joint 1 by amplitude transformer 3, and the high-frequency vibration of plumb joint 1 acts on fiber ribbon, makes fiber ribbon two
Molecule strenuous exercise between contact surface, rubs mutually generate high fever in instantaneous time, and the fibrous material at engaged place generates one layer and melts
Change layer, and solidify under a certain pressure, so far fiber ribbon is completed with regard to adhesion.Integrated design simplify complicated operation,
Maintenance time, it is more convenient to be brought for operating personnel.
In the present invention, the system of the supersonic generator includes：（One）, power conversion module 12, by input AC
110V voltages are converted into direct current signal by rectifier bridge and filter circuit, give system power supply；（Two）, current signal collection module
13, the current signal that exchange 110V voltages generate is acquired by current transformer, induced current is generated by mutual inductor, by adopting
Sample resistance is converted to analog voltage signal；（Three）, high-frequency signal generation module 14, by high frequency transformer by input AC
110V, 50HZ voltage signal are converted to sinusoidal signal and export；（Four）, frequency signal acquisition module 15, pass through current transformer
High frequency ac signal is acquired, output frequency signal is current signal, and ac voltage signal is converted to by sampling resistor, using
Diode rectifier circuit carries out rectification；（Five）, MCU 16, acquisition current signal collection module 2 export analog voltage signal, with
And the voltage signal that frequency acquisition signal acquisition module 15 exports；（Six）, high frequency control module 17, receive the feedback information of MCU,
And then control to adjust high-frequency signal generation module；（Seven）, keyboard input module 18, by 5 by key connection MCU, when MCU detect
When to by key pressing, the function of respective keys is executed, such as adjust frequency values size；（Eight）, display module 19, using 2.8 cun
TFT display screens connection MCU comes display system status information, including sampled current value, frequency values, execution time, systematic parameter etc.
Information.
In conclusion the above is merely preferred embodiments of the present invention, being not intended to limit the scope of the present invention.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (9)
- Include connected supersonic generator and hand-held pinch welder gun 1. for welding the bonding machine of chemical ＆ blended fabric ribbon, It is characterized in that：The hand-held welding gun is equipped with plumb joint, welding pedestal, amplitude transformer, energy converter and switch module, the welding Head, amplitude transformer and energy converter are sequentially connected to form ultrasonic vibration system, and the welding pedestal is removably set on welding gun, and by Welding gun driving movement, the plumb joint cooperate with welding pedestal and carry out jaw type welding.
- 2. the bonding machine as described in claim 1 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The hand-held welding gun Include gun body and hand-held handle drag hook, upper cavity and lower chamber are equipped in the gun body, hand-held handle drag hook is hinged on cavity of resorption In vivo, welding pedestal is slidably arranged in lower chamber, and welding pedestal is equipped with resetting structure, welding pedestal and hand-held handle drag hook Transmission is connected, and the switch module is also disposed in lower chamber, switch module and hand-held handle drag hook touch fit, the epicoele The plumb joint, amplitude transformer and energy converter are set in vivo.
- 3. the bonding machine as claimed in claim 1 or 2 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The amplitude transformer Include first order amplitude transformer and second level amplitude transformer, in passing through between energy converter, first order amplitude transformer and second level amplitude transformer Heart screw rod connects.
- 4. the bonding machine as claimed in claim 2 for welding chemical ＆ blended fabric ribbon, it is characterised in that：After the welding pedestal End articulated connection block one end, the link block other end hingedly hold handle drag hook front end.
- 5. the bonding machine as claimed in claim 2 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The resetting structure is Resetting spring, resetting spring are socketed on welding pedestal, and resetting spring one end is connected on welding pedestal, and the other end is connected to In gun body.
- 6. the bonding machine as described in claim 1 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The ultrasonic wave occurs Device is digital intelligent supersonic generator.
- 7. the bonding machine as described in claim 1 or 6 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The ultrasonic wave The system of generator includes：（One）, power conversion module, input ac voltage is converted to direct current signal by rectifier bridge and filter circuit, give system Power supply；（Two）, current signal collection module, by current transformer acquire alternating voltage generate current signal, by mutual inductor Induced current is generated, analog voltage signal is converted to by sampling resistor；（Three）, high-frequency signal generation module, input ac voltage signal is converted to by sinusoidal signal and defeated by high frequency transformer Go out；（Four）, frequency signal acquisition module, by current transformer acquire high frequency ac signal, output frequency signal be electric current letter Number, ac voltage signal is converted to by sampling resistor, rectification, automatic frequency tracking tune are carried out using diode rectifier circuit It is whole；（Five）, MCU, acquisition current signal collection module output analog voltage signal and frequency acquisition signal acquisition module The voltage signal frequency of output changes automatic tracking adjustment according to the requirement of different welding materials；（Six）, high frequency control module, receive the feedback information of MCU, and then control to adjust high-frequency signal generation module；（Seven）, keyboard input module, by press key connection MCU execute the work(of respective keys when MCU is detected by key pressing Energy；（Eight）, display module, MCU is connected come display system status information using display screen, including sampled current value, frequency values, Execute time, systematic parameter.
- 8. the bonding machine as claimed in claim 7 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The key-press input mould The button of block is equipped with 5.
- 9. the bonding machine as claimed in claim 7 for welding chemical ＆ blended fabric ribbon, it is characterised in that：The display module Display screen is 2.8 cun of TFT display screens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810267635.6A CN108357109A (en) | 2018-03-29 | 2018-03-29 | Bonding machine for welding chemical ＆ blended fabric ribbon |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810267635.6A CN108357109A (en) | 2018-03-29 | 2018-03-29 | Bonding machine for welding chemical ＆ blended fabric ribbon |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108357109A true CN108357109A (en) | 2018-08-03 |
Family
ID=63001246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810267635.6A Pending CN108357109A (en) | 2018-03-29 | 2018-03-29 | Bonding machine for welding chemical ＆ blended fabric ribbon |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108357109A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112620945A (en) * | 2020-12-16 | 2021-04-09 | 莆田市鑫镭腾科技有限公司 | Underwear ultrasonic bonding method and bonding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07116170A (en) * | 1993-10-25 | 1995-05-09 | Olympus Optical Co Ltd | Clipping device |
| JP2000202912A (en) * | 1999-01-18 | 2000-07-25 | Kyoshin Sekkei:Kk | Ultrasonic fusion-bonding device |
| CN2578032Y (en) * | 2002-10-25 | 2003-10-08 | 赵显华 | Ultrasonic ipmact gun for increasing fatigue strength of welding seam |
| CN201399653Y (en) * | 2009-05-01 | 2010-02-10 | 台州巨龙超声设备有限公司 | Ultrasonic wave bonding machine |
| CN202275295U (en) * | 2011-10-14 | 2012-06-13 | 深圳职业技术学院 | Ultrasonic welding power source system |
| CN202356278U (en) * | 2011-12-15 | 2012-08-01 | 广州市美锐美容健康设备实业有限公司 | Automatic frequency-sweeping intelligent ultrasonic generator |
| CN208085004U (en) * | 2018-03-29 | 2018-11-13 | 金慧 | Bonding machine for welding chemical & blended fabric ribbon |
-
2018
- 2018-03-29 CN CN201810267635.6A patent/CN108357109A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07116170A (en) * | 1993-10-25 | 1995-05-09 | Olympus Optical Co Ltd | Clipping device |
| JP2000202912A (en) * | 1999-01-18 | 2000-07-25 | Kyoshin Sekkei:Kk | Ultrasonic fusion-bonding device |
| CN2578032Y (en) * | 2002-10-25 | 2003-10-08 | 赵显华 | Ultrasonic ipmact gun for increasing fatigue strength of welding seam |
| CN201399653Y (en) * | 2009-05-01 | 2010-02-10 | 台州巨龙超声设备有限公司 | Ultrasonic wave bonding machine |
| CN202275295U (en) * | 2011-10-14 | 2012-06-13 | 深圳职业技术学院 | Ultrasonic welding power source system |
| CN202356278U (en) * | 2011-12-15 | 2012-08-01 | 广州市美锐美容健康设备实业有限公司 | Automatic frequency-sweeping intelligent ultrasonic generator |
| CN208085004U (en) * | 2018-03-29 | 2018-11-13 | 金慧 | Bonding machine for welding chemical & blended fabric ribbon |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112620945A (en) * | 2020-12-16 | 2021-04-09 | 莆田市鑫镭腾科技有限公司 | Underwear ultrasonic bonding method and bonding machine |
| CN112620945B (en) * | 2020-12-16 | 2022-07-29 | 莆田市鑫镭腾科技有限公司 | Underwear ultrasonic bonding method and bonding machine |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180803 |
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| WD01 | Invention patent application deemed withdrawn after publication |