The method for improving high frequency curved surface longitudinal vibration transducer frequency
Technical field
The present invention relates to a kind of method, especially a kind of method improving high frequency curved surface longitudinal vibration transducer frequency belongs to water
The technical field of sonic transducer.
Background technology
High frequency longitudinal vibrator is assembled and is formed on curved support plate by high frequency curved surface longitudinal vibration transducer, it combines vertical
It shakes the advantage that PZT (piezoelectric transducer) and arc shake, has the characteristics that broad beam, power are big, efficient, be used as the strong work(of broad beam
Rate radiator is widely used in underwater sound field.
High frequency curved surface longitudinal vibration transducer in assembling process due to piezoelectric ceramic piece the problems such as caused by frequency less than design
Value;Further, since the factors such as variation of front/rear cover plank matter, it is lower than design value to also result in its resonant frequency measured value.Piezoelectricity
Potsherd, the material of forward and backward cover board and length etc. are an important factor for influencing high-frequency transducer resonant frequency, to select unlike material
Front shroud and back shroud, and selection different length cover board, the equivalent mass of entire energy converter can be adjusted, so as to adjust
Resonant frequency.
For the longitudinal vibrator assembled, piezoelectric ceramic piece, forward and backward cover board material it has been determined that and back shroud by
It, cannot be to its working process in having been inserted into the reasons such as shell, close electrode lead-out area.In this case, processing method
There are two types of:First, it is allowed to scrap, manpower, financial resources and material resources are wasted in this way, it is infeasible;Second is that passing through turning, milling, grinding etc.
Manufacturing process reduces the effective mass of front shroud, improves high frequency curved surface longitudinal vibration transducer frequency.
It is arc since high frequency curved surface longitudinal vibration transducer needs the face of working process, discomfort shares grinding side
Formula, and turning and milling may add a big torque in energy converter self structure, cause to apply on longitudinal vibrator
Prestressed failure, reduce high frequency curved surface longitudinal vibration transducer comprehensive performance.In addition, in engineering, even planar transducer base
Battle array is also due to the factors such as machining accuracy and assembling quality, cause plane less smooth, and high frequency longitudinal vibration transducer resonant frequency
Very sensitive to the quality of front shroud, sensitivity is reinforced with the rising of frequency, such as accumulation difference in height to 0.1mm,
Difference under 100Khz frequencies can reach 400hz or so.It can make longitudinal vibration transducer using manufacturing process such as turning, milling, grindings
Frequency departure is larger, reduces sound source level.
Invention content
The purpose of the present invention is overcoming the deficiencies in the prior art, a kind of raising high frequency curved surface longitudinal vibration transducer is provided
Method, technological operation is convenient, in the case where not influencing other performances, effectively improves the frequency of high frequency curved surface longitudinal vibration transducer
Rate reduces cost, securely and reliably.
According to technical solution provided by the invention, a method of improving high frequency curved surface longitudinal vibration transducer frequency, the side
Method includes the following steps:
Step 1, using the surface where front shroud in high frequency curved surface longitudinal vibration transducer as blasting treatment face, high frequency curved surface longitudinal vibration is changed
Energy device others surface is non-blasting treatment face, and coats the non-blasting treatment face using protective film;
Step 2, according to above-mentioned blasting treatment face, determine the pressure and material spray of sandblasting, and according to the pressure of determining sandblasting
And material spray carries out blasting treatment to blasting treatment face;
Step 3 tests the frequency of the above-mentioned high frequency curved surface longitudinal vibration transducer by blasting treatment, when the frequency of the test
When rate miss the mark frequency, continue to carry out spray treatment to the blasting treatment face of high frequency curved surface longitudinal vibration device, until high frequency curved surface
The frequency of longitudinal vibration transducer reaches target frequency;
Step 4 is removed the protective film unless blasting treatment face, and is cleaned to treated high frequency curved surface longitudinal vibration transducer
Drying, and perfusion encapsulating.
The protective film includes thick adhesive tape.
Blasting pressure is the Kilogram Force Per Square Centimeter of 2 Kilogram Force Per Square Centimeters ~ 8.
The material spray includes Brown Alundum, corundum, quartz sand or shot.
Advantages of the present invention:Sandblasting working process means are led to for improving high frequency curved surface longitudinal vibration transducer frequency for the first time
The pressure and number for crossing control sandblasting, reduce the front shroud quality of controlled amounts, can improve high frequency curved surface longitudinal vibration to varying degrees
Energy converter resonant frequency, it is simple for process easily-controllable, implement it is easy to operate, it is of low cost, before not influencing energy converter other performances
It puts, effectively increases the resonant frequency of high frequency curved surface longitudinal vibration transducer.
Description of the drawings
Fig. 1 is the structural schematic diagram of high frequency curved surface longitudinal vibration transducer.
Reference sign:1- shells, 2- support plates, 3- back shrouds, 4- piezoelectric ceramic pieces, 5- front shrouds and 6- decouplings
Layer.
Specific implementation mode
With reference to specific drawings and examples, the invention will be further described.
In the case where not influencing other performances, the frequency of high frequency curved surface longitudinal vibration transducer, side of the invention are effectively improved
Method includes the following steps:
Step 1, using the surface where front shroud in high frequency curved surface longitudinal vibration transducer 5 as blasting treatment face, high frequency curved surface longitudinal vibration
Energy converter others surface is non-blasting treatment face, and coats the non-blasting treatment face using protective film;
As shown in Figure 1, for the structural schematic diagram of existing high frequency curved surface longitudinal vibration transducer, specifically include, shell 1 and is installed on institute
The back shroud 3 in shell 1 is stated, piezoelectric ceramic piece 4 is between back shroud 3 and front shroud 5, between front shroud 5 and back shroud 3
Also support plate 2 and decoupling layer 6, decoupling layer 6 may be used rubber, and concrete structure is known to those skilled in the art, this
Place repeats no more.
Surface where front shroud 5 is the outer surface of entire energy converter, and blasting treatment face is arc-shaped curved surface.Utilize protective film
Non- blasting treatment face to be protected, non-blasting treatment face is avoided to be damaged, thick adhesive tape may be used in protective film, certainly,
Other materials that can be protected to non-blasting treatment face may be used, can specifically be selected as needed, herein no longer
It repeats.
Step 2, according to above-mentioned blasting treatment face, determine the pressure and material spray of sandblasting, and according to determining sandblasting
Pressure and material spray carry out blasting treatment to blasting treatment face;
Specifically, blasting pressure is the Kilogram Force Per Square Centimeter of 2 Kilogram Force Per Square Centimeters ~ 8.The material spray includes Brown Alundum, gold
Steel sand, quartz sand or shot.After determining blasting pressure, material spray, using existing conventional sand blasting process, to blasting treatment
Face carries out blasting treatment.
Step 3 tests the frequency of the above-mentioned high frequency curved surface longitudinal vibration transducer by blasting treatment, when the test
Frequency miss the mark frequency when, continue to carry out spray treatment to the blasting treatment face of high frequency curved surface longitudinal vibration device, until high frequency
The frequency of curved surface longitudinal vibration transducer reaches target frequency;
During the present invention is implemented, according to the gap range between high frequency curved surface longitudinal vibration transducer current frequency and target frequency,
After the blasting treatment of predetermined time, the frequency of high frequency curved surface longitudinal vibration transducer is tested using frequency test equipment,
The specific process for carrying out frequency test is known to those skilled in the art, and details are not described herein again.After a test, operating personnel go back
It is that blasting treatment is continued according to the gap between current frequency and target frequency, until high frequency curved surface longitudinal vibration transducer
Frequency matched with target frequency.
Step 4 is removed the protective film unless blasting treatment face, and is carried out to treated high frequency curved surface longitudinal vibration transducer
Cleaning, drying, and perfusion encapsulating.
In the embodiment of the present invention, using the common technological means of the art, protective film is removed;Then this skill is used
The common technological means in art field realizes cleaning, drying and perfusion encapsulating, and specific embodiment is those skilled in the art institute
It is known.