CN108340592A - A kind of polyethylene enhancing spiral winding bellows processing method - Google Patents

A kind of polyethylene enhancing spiral winding bellows processing method Download PDF

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Publication number
CN108340592A
CN108340592A CN201810108378.1A CN201810108378A CN108340592A CN 108340592 A CN108340592 A CN 108340592A CN 201810108378 A CN201810108378 A CN 201810108378A CN 108340592 A CN108340592 A CN 108340592A
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CN
China
Prior art keywords
polyethylene
spiral winding
enhances
profile shapes
enhancing
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Pending
Application number
CN201810108378.1A
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Chinese (zh)
Inventor
代志春
谭连平
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Individual
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Individual
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Priority to CN201810108378.1A priority Critical patent/CN108340592A/en
Publication of CN108340592A publication Critical patent/CN108340592A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0019Combinations of extrusion moulding with other shaping operations combined with shaping by flattening, folding or bending
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/581Winding and joining, e.g. winding spirally helically using sheets or strips consisting principally of plastics material
    • B29C53/582Winding and joining, e.g. winding spirally helically using sheets or strips consisting principally of plastics material comprising reinforcements, e.g. wires, threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/583Winding and joining, e.g. winding spirally helically for making tubular articles with particular features
    • B29C53/584Winding and joining, e.g. winding spirally helically for making tubular articles with particular features having a non-circular cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/60Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
    • B29C53/62Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

A kind of polyethylene enhancing spiral winding bellows processing method, belongs to plumbing tubing field;Processing method is trilaminate material spiral winding bonding connection composition, and Synchronous Heating bonding is wound, the online molding of integration, and tubing after molding has effects that polyethylene enhancing profile shapes enhances, and attenuating tubing cost improves tubing intensity.It can be widely used in tubing field.

Description

A kind of polyethylene enhancing spiral winding bellows processing method
Technical field
The invention pertains to water drainage plastics tubing fields more particularly to polyethylene to enhance spiral winding bellows supplying drainage Material processing method.
Background technology
With carrying forward vigorously for Urbanization Construction, the technological innovation in plumbing field is also maked rapid progress therewith.It is published Patent:Hollow two flat walls plastic-steel spirally-wound pipe, notification number:203052005 U of CN are disclosed by several annular polyethylene plastic steels Strip is spliced by linear low density polyethylene (LLDPE) primer, has ring stiffener between the outer wall and inner wall, etc..It is another A published patent:A kind of hollow double-walled plastic-steel-wound drainage pipe production equipment of heavy caliber, notification number:CN 202702609 U discloses a kind of heavy caliber hollow double-walled plastic-steel-wound drainage pipe production equipment, including rack, heater, strip bracket etc., The integrated prefabricated storage for being formed without material online, has saved carrying cost and transportation cost.It is found after use disclosed above The common shortcoming of product plastic-steel spirally-wound pipe of patent has:Steel band with vinyon simultaneously heat welding it is Wrapping formed, because of steel Band is different with the material of vinyon, and the stress concentration when winding bending is different from vinyon for steel band, linear expansion coefficient Difference, fatigue resistance is different, is transporting, and installs, in use, easy ting produce tubing inside and outside wall plastics cracking, the exposed rust of steel band , there are leak, the qualitative problems of construction such as reduced service life in erosion.
Invention content
For overcome existing polyvinyl piping materials adhesive joins intensity shortcoming and solve stress concentration it is different not Foot place invents a kind of polyethylene enhancing spiral winding bellows processing method.
A kind of polyethylene enhancing spiral winding bellows processing method, the polyethylene enhance spiral winding bellows by interior Strata ethylene, polyethylene enhance profile shapes, outer layer polyethylene composition;Polyethylene enhancing spiral winding bellows process equipment is packet Polyethylene enhancing profile extruder is included, polyethylene enhances profile shapes mold, and polyethylene enhances profile shapes, Vacuum shaping cooling water Case, dragger, polyethylene inner sheet extruder, polyethylene inner sheet, hot air heating apparatus, polyethylene outer plate extruder, outside polyethylene Piece winds rack, radial pinch roller, axial baffle, tubing pitch adjustment means, winding roller drive arrangement, chain tension gear, winding Roller, wrapping machine main shaft, vacuum pump, water pump, outer layer polyethylene, inner layer polyethylene, reinforcing rib;Polyethylene enhances spiral winding ripple Pipe procedure of processing is as follows:
Step 1:The extrusion winding production line for checking polyethylene enhancing spiral winding bellows opens after meeting safety in production requirement Dynamic power supply, polyethylene inner sheet extruder squeeze out on melting state polyethylene inner sheet to winding roller, under the action of temperature and pressure, melt Melt polyethylene inner sheet spiral winding forms inner layer polyethylene;
Step 2:Polyethylene enhancing profile shapes shaping cover is mounted in Vacuum shaping cooling water tank, polyethylene enhances profile shapes Melting state polyethylene is squeezed out the polyethylene with reinforcing rib by extruder by mold enhances profile shapes, and polyethylene enhances profile shapes Through Vacuum shaping cooling water tank cooling and shaping, polyethylene enhancing profile shapes is continuously pulled out by Vacuum shaping cooling using dragger Water tank is simultaneously sent into wrapping machine, and the inner layer polyethylene outer surface on wrapping machine enhances the bottom surface of profile shapes in temperature with polyethylene Synchronous screw winds bonding connection under the action of degree and pressure;
Step 3:Polyethylene outer plate extruder squeezes out melting state polyethylene outer plate, under the action of temperature and pressure, spiral winding It is coated on the outer surface of polyethylene enhancing profile shapes and inner layer polyethylene, finally in winding roller, radial pinch roller, axial baffle Polyethylene enhancing spiral winding bellows is shaped under collective effect;
Step 4:After polyethylene enhances spiral winding bellows according to customer order requirement length cutting, deburring is examined, qualified Polyethylene enhancing spiral winding bellows enter warehouse for finished product.
The polyethylene enhancing spiral winding bellows is to wind bonding connection clockwise.
Or, the polyethylene enhancing spiral winding bellows is counterclockwise to wind bonding connection.
The distinguishing feature of polyethylene enhancing spiral winding bellows processing method of the present invention and technological progress are:Technology path It is designed to three-layer polyethylene plastic spiral winding bonding connection to form, the material of inner layer polyethylene and outer layer polyethylene is poly- second The material of alkene virgin material, polyethylene enhancing profile shapes is the modified recycled polyethylene of recovery processing;Synchronous Heating bonding winding, Integrated online molding, tubing after molding have effects that polyethylene enhancing profile shapes enhances, and overcome the synchronous bending production of steel modeling The linear expansion coefficient of raw different materials is different, and fatigue resistance is different, is transporting, and installs, in use, tubing inside and outside wall plastics There is the shortcomings that leak, reduced service life in cracking, the exposed corrosion of steel band;That realizes has the technical effect that reduction tubing cost, carries High tubing compression strength and service life.
Description of the drawings
Winding polyethylene enhances spiral winding bellows structure schematic diagram to Fig. 1 clockwise.
Winding polyethylene enhances spiral winding bellows A enlarged structure schematic diagrams to Fig. 2 clockwise.
Fig. 3 polyethylene enhances spiral winding bellows clockwise direction wrapping machine structural schematic diagram.
Fig. 4 polyethylene enhances profile shapes sector sizing dragger structural schematic diagram.
Fig. 5 polyethylene enhances profile shapes cross section B-B enlarged structure schematic diagram.
Counterclockwise winding polyethylene enhances spiral winding bellows structure schematic diagram to Fig. 6.
Fig. 7 polyethylene enhances spiral winding bellows counter clockwise direction wrapping machine structural schematic diagram.
In figure:Polyethylene enhances profile extruder 1, and polyethylene enhances profile shapes mold 2, and polyethylene enhances profile shapes 3, Vacuum shaping cooling water tank 4, dragger 5, polyethylene inner sheet extruder 6, polyethylene inner sheet 7, hot air heating apparatus 8, polyethylene Outer plate extruder 9, polyethylene outer plate 10, winding rack 11, radial pinch roller 12, axial baffle 13, tubing pitch adjustment means 14, Wind roller drive arrangement 15, chain tension gear 16, winding roller 17, wrapping machine main shaft 18, vacuum pump 19, water pump 20, outer strata second Alkene 21, inner layer polyethylene 22, reinforcing rib 23.
Specific implementation mode
In building site or the workshop implementation processing patent of the present invention for needing polyethylene to enhance spiral winding bellows.
Embodiment one,
A kind of polyethylene enhances spiral winding bellows, the polyethylene enhancing spiral winding bellows by inner layer polyethylene 22, Polyethylene enhances profile shapes 3, and outer layer polyethylene 21 forms;Polyethylene enhancing spiral winding bellows connection relation be:Internal layer The bottom surface of 22 outer surface of polyethylene and polyethylene enhancing profile shapes 3 winds bonding connection, and polyethylene enhances the outer of profile shapes 3 Surface and the inner surface of outer layer polyethylene 21 wind bonding connection.
The cross section of the polyethylene enhancing profile shapes 3 is fan shape, and upper surface is semi arch, and bottom surface is flat , in fan-shaped hollow setting reinforcing rib 23.
The reinforcing rib 23 refers to the reinforcement in the 3 fan-shaped hollow setting at least one or more of polyethylene enhancing profile shapes Muscle 23.
The material of the inner layer polyethylene 22 and outer layer polyethylene 21 is polyethylene virgin material.
The material of the polyethylene enhancing profile shapes 3 is the modified recycled polyethylene of recovery processing.
Polyethylene enhancing spiral winding bellows is to wind bonding connection clockwise, or counterclockwise wind viscous It connects in succession.
Polyethylene enhances the extrusion winding production line of spiral winding bellows, and it includes polyethylene enhancing to squeeze out winding production line Profile extruder 1, polyethylene enhance profile shapes mold 2, and polyethylene enhances profile shapes 3, Vacuum shaping cooling water tank 4, traction Machine 5, polyethylene inner sheet extruder 6, polyethylene inner sheet 7, hot air heating apparatus 8, polyethylene outer plate extruder 9, polyethylene outer plate 10, wind rack 11, radial pinch roller 12, axial baffle 13, tubing pitch adjustment means 14, winding roller drive arrangement 15, chain Tensioning wheel 16, winding roller 17, wrapping machine main shaft 18, vacuum pump 19, water pump 20, outer layer polyethylene 21, inner layer polyethylene 22 are reinforced Muscle 23.
Polyethylene enhancing spiral winding bellows processing method be:
Method and step one:The extrusion winding production line for checking polyethylene enhancing spiral winding bellows meets safety in production and requires Afterwards, startup power supply, polyethylene inner sheet extruder 6 squeeze out melting state polyethylene inner sheet 7 to winding roller 17, in temperature and pressure Under effect, 7 spiral winding of melting state polyethylene inner sheet forms inner layer polyethylene 22.
Method and step two:Polyethylene enhancing 3 shaping cover of profile shapes is mounted in Vacuum shaping cooling water tank 4, polyethylene Enhance 3 extruder of profile shapes and melting state polyethylene is squeezed out into the polyethylene enhancing profile shapes 3 with reinforcing rib 23 by mold, gathers Ethylene enhances profile shapes 3 through 4 cooling and shaping of Vacuum shaping cooling water tank, and polyethylene is enhanced profile shapes 3 continuously using dragger It pulls out Vacuum shaping cooling water tank 4 and is sent into wrapping machine, 22 outer surface of inner layer polyethylene on wrapping machine increases with polyethylene The bottom surface of strong profile shapes 3 synchronous screw under the action of temperature and pressure winds bonding connection.
Method and step three:Polyethylene outer plate extruder 9 squeezes out melting state polyethylene outer plate 10, in the effect of temperature and pressure Under, spiral winding is coated on the outer surface of polyethylene enhancing profile shapes 3 and inner layer polyethylene 22, finally in winding roller 17, diameter To pinch roller 12, polyethylene enhancing spiral winding bellows is shaped under the collective effect of axial baffle 13.
Method and step four:After polyethylene enhances spiral winding bellows according to customer order requirement length cutting, deburring, inspection It tests, qualified polyethylene enhancing spiral winding bellows enters warehouse for finished product.
Embodiment two,
The process equipment that polyethylene enhances spiral winding bellows is clockwise direction wrapping machine.
The reinforcing rib 23 refer in fan-shaped hollow of polyethylene enhancing profile shapes according to fan shaped cross section symmetrically and evenly Two reinforcing ribs 23 are set.
Remaining is same as above, and repeats no more.
Embodiment three,
The process equipment that polyethylene enhances spiral winding bellows is counter clockwise direction wrapping machine.
The reinforcing rib 23 refer in fan-shaped hollow of polyethylene enhancing profile shapes according to fan shaped cross section symmetrically and evenly A piece reinforcing rib 23 is set.
Remaining is same as above, and repeats no more.
The above processing method be combine specific embodiment to the further description done of the present invention, and it cannot be said that The specific implementation of the present invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, exist Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the present invention's Protection domain.

Claims (3)

1. a kind of polyethylene enhances spiral winding bellows processing method, it is characterised in that:The polyethylene enhances spiral winding Ripple
For pipe by inner layer polyethylene, polyethylene enhances profile shapes, outer layer polyethylene composition;Polyethylene enhancing spiral winding bellows adds Construction equipment be include polyethylene enhancing profile extruder, polyethylene enhance profile shapes mold, polyethylene enhance profile shapes, vacuum Sizing cooling water tank, dragger, polyethylene inner sheet extruder, polyethylene inner sheet, hot air heating apparatus, polyethylene outer plate squeeze out Machine, polyethylene outer plate wind rack, radial pinch roller, axial baffle, tubing pitch adjustment means, winding roller drive arrangement, chain Tensioning wheel, winding roller, wrapping machine main shaft, vacuum pump, water pump, outer layer polyethylene, inner layer polyethylene, reinforcing rib;Polyethylene enhances Spiral winding bellows procedure of processing is as follows:
Step 1:The production equipment for checking polyethylene enhancing spiral winding bellows starts electricity after meeting safety in production requirement Source, polyethylene inner sheet extruder squeezes out on melting state polyethylene inner sheet to winding roller, under the action of temperature and pressure, melting state Polyethylene inner sheet spiral winding forms inner layer polyethylene;
Step 2:Polyethylene enhancing profile shapes shaping cover is mounted in Vacuum shaping cooling water tank, polyethylene enhances profile shapes Melting state polyethylene is squeezed out the polyethylene with reinforcing rib by extruder by mold enhances profile shapes, and polyethylene enhances profile shapes Through Vacuum shaping cooling water tank cooling and shaping, polyethylene enhancing profile shapes is continuously pulled out by Vacuum shaping cooling using dragger Water tank is simultaneously sent into wrapping machine, and the inner layer polyethylene outer surface on wrapping machine enhances the bottom surface of profile shapes in temperature with polyethylene Synchronous screw winds bonding connection under the action of degree and pressure;
Step 3:Polyethylene outer plate extruder squeezes out melting state polyethylene outer plate, under the action of temperature and pressure, spiral winding It is coated on the outer surface of polyethylene enhancing profile shapes and inner layer polyethylene, finally in winding roller, radial pinch roller, axial baffle Polyethylene enhancing spiral winding bellows is shaped under collective effect;
Step 4:After polyethylene enhances spiral winding bellows according to customer order requirement length cutting, deburring is examined, qualified Polyethylene enhancing spiral winding bellows enter warehouse for finished product.
2. a kind of polyethylene as described in claim 1 enhances spiral winding bellows processing method, it is characterised in that:Institute
The polyethylene enhancing spiral winding bellows stated is to wind bonding connection clockwise.
3. a kind of polyethylene as described in claim 1 enhances spiral winding bellows processing method, it is characterised in that:Institute
The polyethylene enhancing spiral winding bellows stated is counterclockwise to wind bonding connection.
CN201810108378.1A 2018-02-02 2018-02-02 A kind of polyethylene enhancing spiral winding bellows processing method Pending CN108340592A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN108340592A true CN108340592A (en) 2018-07-31

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110307404A (en) * 2019-08-02 2019-10-08 贵州兴四通塑胶有限公司 Hollow wall winding enhancing compound bellows
CN111396649A (en) * 2020-03-25 2020-07-10 上海英泰塑胶股份有限公司 Arc preimpregnation band plate reinforcing winding bellows
CN114379073A (en) * 2021-11-03 2022-04-22 湖北天霖新材料有限公司 Polyethylene hollow wall winding composite tool and operation method thereof
CN115503225A (en) * 2022-10-31 2022-12-23 河北君业科技股份有限公司 Insulating tube polyethylene outer jacket coiler

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101016964A (en) * 2007-02-07 2007-08-15 李寿山 Heavy caliber high-strength plastic wound pipe having pipe wall made of wrapping material and manufacture method therefor
CN104061378A (en) * 2014-05-09 2014-09-24 张娟 Continuous twining reinforced structure wall pipe, manufacturing equipment and manufacturing method
CN105538756A (en) * 2016-02-27 2016-05-04 云南驰通环保科技有限责任公司 Production method of steel belt reinforced hollow double-flat-wall polyethylene intertwined drainage pipe
CN105619855A (en) * 2016-02-27 2016-06-01 云南驰通环保科技有限责任公司 Production device of steel belt reinforced hollow dual-flat-wall polyethylene wound water drainage pipe

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101016964A (en) * 2007-02-07 2007-08-15 李寿山 Heavy caliber high-strength plastic wound pipe having pipe wall made of wrapping material and manufacture method therefor
CN104061378A (en) * 2014-05-09 2014-09-24 张娟 Continuous twining reinforced structure wall pipe, manufacturing equipment and manufacturing method
CN105538756A (en) * 2016-02-27 2016-05-04 云南驰通环保科技有限责任公司 Production method of steel belt reinforced hollow double-flat-wall polyethylene intertwined drainage pipe
CN105619855A (en) * 2016-02-27 2016-06-01 云南驰通环保科技有限责任公司 Production device of steel belt reinforced hollow dual-flat-wall polyethylene wound water drainage pipe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110307404A (en) * 2019-08-02 2019-10-08 贵州兴四通塑胶有限公司 Hollow wall winding enhancing compound bellows
CN111396649A (en) * 2020-03-25 2020-07-10 上海英泰塑胶股份有限公司 Arc preimpregnation band plate reinforcing winding bellows
CN114379073A (en) * 2021-11-03 2022-04-22 湖北天霖新材料有限公司 Polyethylene hollow wall winding composite tool and operation method thereof
CN115503225A (en) * 2022-10-31 2022-12-23 河北君业科技股份有限公司 Insulating tube polyethylene outer jacket coiler

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Application publication date: 20180731