CN108340526A - The system of processing and method of modularization foamed board - Google Patents
The system of processing and method of modularization foamed board Download PDFInfo
- Publication number
- CN108340526A CN108340526A CN201710059126.XA CN201710059126A CN108340526A CN 108340526 A CN108340526 A CN 108340526A CN 201710059126 A CN201710059126 A CN 201710059126A CN 108340526 A CN108340526 A CN 108340526A
- Authority
- CN
- China
- Prior art keywords
- temperature control
- roller
- foamed board
- control pressure
- pressure roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/46—Rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
- B29C2043/3416—Feeding the material to the mould or the compression means using carrying means conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5816—Measuring, controlling or regulating temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
- B29K2025/04—Polymers of styrene
- B29K2025/06—PS, i.e. polystyrene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Abstract
The present invention provides the system of processing of modularization foamed board and method, which includes：At least two shape rolling devices, and a conveying device is equipped between adjacent forming rolling device, and each rolling device that shapes includes：Multiple loose rolls, loose roll are arranged in a roller strap along rotating direction, support foamed board；One live-roller is set to above roller strap, and the two sides of foamed board is clamped with roller strap jointly for live-roller, and live-roller drives foamed board to be moved along roller strap direction；Multipair temperature control pressure roller, each pair of temperature control pressure roller is located at the both sides of roller strap and live-roller, the outer wall of each temperature control pressure roller is equipped at least one circumferential shoulder, and the circumferential shoulder heating roll-in of each pair of temperature control pressure roller or one group of opposite side of the cooling foamed board by this between temperature control pressure roller form at least a positioning groove；Conveying device rotates foamed board, and the temperature control pressure roller of previous forming rolling device distinguishes different groups of opposite side of roll-in foamed board from the temperature control pressure roller of latter forming rolling device.
Description
Technical field
The present invention relates to foamed board processing technique fields, specifically, being related to system of processing and the side of modularization foamed board
Method.
Background technology
With the development of science and technology, the living conditions of people are also changing, PC buildings have become one of architectural development
New trend.PC (Precast Concrete) is built, and both precast concrete was built, and precast concrete is processed into PC factories
Type, needs to produce that various intensity is high, compactness is good according to drawing, the high reinforced concrete member of precision.It is formed various
Standard component, modular assembly are formed various types of Form of Architecture, are realized alone by the matched combined between different component
Building function, performance design creativity.
Reach the energy-efficient building of energy-saving effect by exterior-wall heat insulation, wherein (expandable polystyrene is generally called polyphenyl with EPS
Ethylene and styrene based copolymer are a kind of mixtures of resin and physical foaming agent and other additives) foamed board conduct
Exterior-wall heat insulation is more common.It is interior containing ten thousand independent closed bubbles of 300-600 per cubic meter volume, and interior aeriferous volume is
98% or more, it since the heat conductivity of air is very low, and is closed in again in foamed plastics and is unable to convection current, so EPS is one
The very excellent material of kind heat preservation and insulation.
Traditional EPS exterior-wall heat insulation modes of operation are to stay the artificial reinforcement placing structure of some spacing in vitro in external wall
Part, then EPS foamed boards are positioned between the two, and mixed mud is filled in the both sides EPS, allow exterior wall surface and EPS foamed boards,
EPS foamed boards are combined into an entirety after solidification with outermost bar construction frame.
In such mode of operation, mainly by manual operation, high labor cost, working at height, manual security's risk is high, whole
Body inefficiency causes its overall cost high.If using PC build mould mode, realize EPS thermal insulation boards it is pre-formed, by itself plus
Work is transported to construction site at the modular assembly of standard, directly uses manipulator splicing processing, can greatly improve production effect
Rate, the security risk for reducing production cost, reducing worker's working at height.In subsequent repair, can also targetedly it replace
Component, comfort level are much superior to existing form of construction work.
EPS foaming insulation board components, most direct method are first to cover the metal or plastic master of upper trough of belt in foamed board surrounding
Card groove assembly, as construction in later period be mounted on exterior wall joist on public card slot, after EPS foaming insulation boards two sides add mixed mud
Become the semi-finished product of peace construction and installation after solidification.If by the way of housing metal or plastics female component, structure is relatively multiple
It is miscellaneous, it is not easy to automatic assembly line production, is manually operated, production efficiency is low.
Invention content
For the problems of the prior art, the purpose of the present invention is to provide the system of processing of modularization foamed board and sides
Method is carried out high-temperature fusion mode and is applied after certain pressure shapes cooling to obtain locating slot by the edge to foamed board, and
It is produced convenient for automatic assembly line, expands the yield of modularization foamed board.
The embodiment of the present invention provides a kind of system of processing of modularization foamed board, for processing foamed board, including：At least
Two shape rolling devices, and a conveying device is equipped between the adjacent forming rolling device,
Each the forming rolling device includes：
Multiple loose rolls, the loose roll are arranged in a roller strap along rotating direction, support the foamed board；
One live-roller is set to above the roller strap, and the foamed board is clamped with the roller strap in the live-roller jointly
Two sides, the live-roller drive the foamed board to be moved along the roller strap direction；
Multipair temperature control pressure roller, each pair of temperature control pressure roller are located at the both sides of the roller strap and live-roller, each described
The outer wall of temperature control pressure roller is equipped at least one circumferential shoulder, the circumferential shoulder heating roll-in of each pair of temperature control pressure roller or cooling process
One group of opposite side of the foamed board between the temperature control pressure roller forms at least a positioning groove；
The conveying device rotates the foamed board, the temperature control pressure roller of the previous forming rolling device with it is latter it is described at
The opposite side of the different groups of foamed board described in the temperature control pressure roller difference roll-in of shape rolling device.
Preferably, each conveying device further includes respectively：A pair of of compound material turntable, the compound material turntable are equipped with
Compound material band, the compound material band enter roller strap close to the opposite side of the foamed board, and the temperature control pressure roller is by the compound material band
With roll-in together with one group of opposite side of the foamed board.
Preferably, the shape of the foamed board is rectangle, and the system of processing includes：One first forming rolls being arranged in order
Pressure device, one second conveying device and one second forming rolling device；
Described first, which shapes rolling device, includes：Multiple loose rolls, the loose roll are arranged in a roller strap along rotating direction,
Support the foamed board；One live-roller is set to above the roller strap, and the hair is clamped with the roller strap in the live-roller jointly
Plate is steeped, the live-roller drives the foamed board to be moved along the roller strap direction；Multipair temperature control pressure roller, each pair of temperature control pressure roller
The both sides of the roller strap and live-roller are located at, the outer wall of each temperature control pressure roller is equipped at least one circumferential shoulder, each pair of
The of the circumferential shoulder heating roll-in of the temperature control pressure roller or the cooling foamed board by this between the temperature control pressure roller
One group of opposite side connects second conveying device at least a positioning groove, the output end of the first forming rolling device；
Second conveying device includes a rotating mechanism, and the foamed board is rotated by 90 ° by the rotating mechanism, and described the
Output end connection the second forming rolling device of two conveying devices；
Described second, which shapes rolling device, includes：Multiple loose rolls, the loose roll are arranged in a roller strap along rotating direction,
Support the foamed board；One live-roller is set to above the roller strap, and the hair is clamped with the roller strap in the live-roller jointly
Plate is steeped, the live-roller drives the foamed board to be moved along the roller strap direction；Multipair temperature control pressure roller, each pair of temperature control pressure roller
The both sides of the roller strap and live-roller are located at, the outer wall of each temperature control pressure roller is equipped at least one circumferential shoulder, each pair of
The of the circumferential shoulder heating roll-in of the temperature control pressure roller or the cooling foamed board by this between the temperature control pressure roller
Two groups of opposite side are at least a positioning groove.
Preferably, further include：One first conveying device, a third conveying device, a feed table and a receiver；
First conveying device connects the input terminal of the feed table and the first forming rolling device；
The third conveying device connects the output end of the second forming rolling device and the receiver.
Preferably, it is described first forming rolling device roller strap input terminal between output end successively be equipped with the first temperature control
Section, the second temperature control section and third temperature control section, the temperature range of the temperature control pressure roller of the first temperature control section is 160 DEG C to 180 DEG C,
The temperature range of the temperature control pressure roller of the second temperature control section is 180 DEG C to 220 DEG C, the temperature of the temperature control pressure roller of the third temperature control section
It is 20 DEG C to 40 DEG C to spend range；
It is described second forming rolling device roller strap input terminal between output end successively be equipped with the first temperature control section, second temperature
Control section and third temperature control section, the temperature range of the temperature control pressure roller of the first temperature control section is 160 DEG C to 180 DEG C, described second
The temperature range of the temperature control pressure roller of temperature control section is 180 DEG C to 220 DEG C, and the temperature range of the temperature control pressure roller of the third temperature control section is
20 DEG C to 40 DEG C.
Preferably, the circumferential shoulder is parallel to the roller strap.
Preferably, the height for the outer wall that the circumferential shoulder circumferential direction protrudes from the temperature control pressure roller is 10mm to 15mm.
Preferably, the shape of the foamed board is regular hexagon, and the system of processing includes：The first one-tenth of 1 be arranged in order
Shape rolling device, one second conveying device, one second forming rolling device, a third conveying device and a third shape roll-in
Device；
First group of opposite side of rectangle described in the roll-in of the first forming rolling device, the first forming rolling device
Output end connects second conveying device；
Second conveying device includes a rotating mechanism, and the foamed board is rotated 60 ° by the rotating mechanism, and described the
Output end connection the second forming rolling device of two conveying devices；
Second group of opposite side of rectangle described in the roll-in of the second forming rolling device, the second forming rolling device
Output end connects the third conveying device；
The third conveying device includes a rotating mechanism, and the foamed board is rotated 60 ° by the rotating mechanism again, institute
The output end for stating third conveying device connects the third forming rolling device；
The third group opposite side of rectangle described in the roll-in of the third forming rolling device.
The embodiment of the present invention also provides a kind of processing method of modularization foamed board, using above-mentioned modularization foamed board
System of processing, include the following steps：The one of foamed board described in the temperature control pressure roller heating roll-in of each forming rolling device
Opposite side is organized, the conveying device between the adjacent forming rolling device rotates the foamed board, the previous forming rolls
The temperature control pressure roller of pressure device from different groups of foamed board described in the temperature control pressure roller difference roll-in of the latter forming rolling device
Opposite side.
Preferably, compound material band is entered into roller strap close to the opposite side of the foamed board, the temperature control pressure roller will be described compound
Material strip roll-in together with one group of opposite side of the foamed board.
The system of processing and method of modularization foamed board provided by the present invention carry out high temperature by the edge to foamed board
Melting and apply certain pressure forming it is cooling after obtain locating slot, and produced convenient for automatic assembly line, expand mould
The yield and production efficiency of block foamed board.
Description of the drawings
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon.
Fig. 1 is the vertical view of the system of processing of the modularization foamed board of the present invention；
Fig. 2 is the stereogram of the system of processing of the modularization foamed board of the present invention；
Fig. 3 is the enlarged drawing of a-quadrant in Fig. 2；
Fig. 4 be the present invention modularization foamed board system of processing in the first conveying device stereogram；
Fig. 5 be the present invention modularization foamed board system of processing in first forming rolling device stereogram；
Fig. 6 be the present invention modularization foamed board system of processing in first forming rolling device sectional view；
Fig. 7 be the present invention modularization foamed board system of processing in first forming rolling device medium temperature pressure control roller roll-in hair
Steep the schematic diagram of plate；
Fig. 8 be the modularization foamed board of the present invention system of processing in after the first forming rolling device roll-in foamed board show
It is intended to；
Fig. 9 is the enlarged drawing of B area in Fig. 2；
Figure 10 be the present invention modularization foamed board system of processing in transmission device and the second conveying device stereogram；
Figure 11 be the present invention modularization foamed board system of processing in second forming rolling device stereogram；
Figure 12 be the present invention modularization foamed board system of processing in second forming rolling device sectional view；
Figure 13 be the present invention modularization foamed board system of processing in second forming rolling device medium temperature pressure control roller roll-in
The schematic diagram of foamed board；
Figure 14 be the present invention modularization foamed board system of processing in second forming rolling device roll-in after foamed board
Schematic diagram；And
Figure 15 is the enlarged drawing in the regions C in Fig. 2.
Reference numeral
1 feed table
2 first conveying devices
21 loose rolls
22 conveyer belts
23 compound material turntables
3 first forming rolling devices
31 temperature control pressure rollers
32 loose rolls
33 transmission belts
34 circumferential shoulders
4 transmission devices
41 conveyer belts
5 second conveying devices
51 loose rolls
52 conveyer belts
53 compound material turntables
54 rotating mechanisms
6 second forming rolling devices
61 temperature control pressure rollers
62 loose rolls
63 transmission belts
64 circumferential shoulders
7 third conveying devices
8 receivers
9 foamed boards
91 first opposite side
911 first locating slots
911a high density part
92 second opposite side
921 second locating slots
921a high density part
9D modularization foamed boards
Specific implementation mode
Example embodiment is described more fully with reference to the drawings.However, example embodiment can be with a variety of shapes
Formula is implemented, and is not understood as limited to embodiment set forth herein；On the contrary, thesing embodiments are provided so that the present invention will
Fully and completely, and by the design of example embodiment comprehensively it is communicated to those skilled in the art.It is identical attached in figure
Icon note indicates same or similar structure, thus will omit repetition thereof.
The system of processing of the modularization foamed board of the present invention, for processing foamed board, including：At least two forming rolls are pressed
It sets, a conveying device is equipped between adjacent forming rolling device, each rolling device that shapes includes：Multiple loose rolls are servo-actuated
Roller is arranged in a roller strap along rotating direction, supports foamed board.One live-roller, is set to above roller strap, and live-roller is common with roller strap
The two sides of foamed board is clamped, live-roller drives foamed board to be moved along roller strap direction.Multipair temperature control pressure roller, each pair of temperature control pressure roller difference
Positioned at the both sides of roller strap and live-roller, the outer wall of each temperature control pressure roller is equipped at least one circumferential shoulder, the ring of each pair of temperature control pressure roller
One group of opposite side that roll-in or the cooling foamed board by this between temperature control pressure roller are heated to shoulder forms at least a positioning groove.It is defeated
Device is sent to rotate foamed board, the temperature control pressure roller of previous forming rolling device and the temperature control pressure roller of latter forming rolling device distinguish roller
The opposite side of the different groups of foam plate.Then the present invention is passed through by one group of opposite side of forming rolling device elder generation roll-in foamed board
Rotation, in another forming rolling device another group of opposite side of roll-in again, and so on, all peripheries of roll-in foamed board obtain all
Side has the foamed board of locating slot, to carry out two-sided mixed mud laying process using the foamed board with locating slot, but not with
This is limited.External wall can be formed between the foamed board with locating slot of the present invention by being fixed on frame.Each pressure
Flower roller section is equipped at least two circumferential shoulders 34 being mutually parallel, and the number and shape of circumferential shoulder 34 can be according to actual process
It is required that adjustment, is not limited.
Foamed board in the present invention can be EPS foamed boards, and EPS is exactly polystyrene foam (Expanded
Polystyrene).EPS foamed boards belong to thermoplastic's physical blowing mode and are foamed to obtain.It can be directly to foamed board
Edge is obtained by high-temperature fusion mode and after applying certain pressure forming cooling.It can be wanted by the structural capacity of different service conditions
It asks, fibre reinforced materials can be added together with it in edge heat melts forming process, reach enhancing mechanical strength
Effect.
Fig. 1 is the vertical view of the system of processing of the modularization foamed board of the present invention.Fig. 2 is the modularization foamed board of the present invention
System of processing stereogram.As illustrated in fig. 1 and 2, the system of processing of the modularization foamed board in the embodiment of the present invention, for adding
Work foamed board (not shown), the system of processing of modularization foamed board include the feed table 1 to sort successively, the first conveying device
2, first forming rolling device 3, transmission device 4, the second conveying device 5, second forming rolling device 6, third conveying device 7 with
And receiver 8.
Fig. 3 is the enlarged drawing of a-quadrant in Fig. 2.Fig. 4 be the present invention modularization foamed board system of processing in first conveying
The stereogram of device.Fig. 5 be the present invention modularization foamed board system of processing in first forming rolling device stereogram.Figure
6 be the present invention modularization foamed board system of processing in first forming rolling device sectional view.As shown in Fig. 3 to 6, this hair
Feed table 1 in bright is rotatable, and heap stackeds a large amount of unprocessed foamed boards 9 on feed table 1.First conveying device 2 connects feeding
Disk 1 and first shapes the input terminal of rolling device 3.The shape of foamed board 9 is rectangle, and but not limited to this.
First, which shapes rolling device 3, includes：Multipair temperature control pressure roller 31, multiple loose rolls 32 and a live-roller 33.It is servo-actuated
Roller 32 is arranged in a roller strap along rotating direction, supports foamed board 9；Live-roller 33 is set to above roller strap, live-roller 33 and roller strap
Common clamping foamed board 9, live-roller 33 drive foamed board 9 to be moved along roller strap direction.Each pair of temperature control pressure roller 31 is located at roller strap
It is equipped at least one circumferential shoulder 34, the ring of each pair of temperature control pressure roller 31 with the outer wall of the both sides of live-roller 33, each temperature control pressure roller 31
First group of opposite side of roll-in or the cooling foamed board 9 (rectangle) by this between temperature control pressure roller 31 is heated at certain to shoulder 34
The output end of position slot, the first forming rolling device 3 connects the second conveying device 4.In other variations, temperature control pressure roller 31 is arranged
Multiple tracks circumferential direction shoulder 34 is not limited to form multiple tracks locating slot in first group of opposite side of foamed board 9 (rectangle).
First forming rolling device 3 roller strap input terminal between output end successively be equipped with the first temperature control section, the second temperature control
Section and third temperature control section, the temperature range of the temperature control pressure roller 31 of the first temperature control section is 160 DEG C to 180 DEG C, the second temperature control section
The temperature range of temperature control pressure roller 31 is 180 DEG C to 220 DEG C, and the temperature range of the temperature control pressure roller 31 of third temperature control section is 20 DEG C to 40
DEG C, by first gradually heating, the step of postcooling cures, heats the first opposite side 91 of roll-in and cooling foamed board 9 to be formed
Locating slot 911.
In a preferred embodiment, the first conveying device 2 includes that loose roll 21, conveyer belt 22 and a pair of of compound material turn
Disk 23.Compound material turntable 23 is equipped with compound material band, and compound material band enters roller strap close to the opposite side of foamed board, and temperature control pressure roller will answer
Material strip roll-in together with one group of opposite side of foamed board is closed, the addition of compound material band helps to strengthen the locating slot around foamed board 9.
The compound material band wound on compound material turntable 23 in the present invention can be fibrous material, such as：(polyphenylene sulfide is fine for PPS fibers
Dimension), glass fibre, PET fiber (polyester resin fiber), carbon fiber, P84 fibers (polyamides subfiber), (aramid fiber is fine for 1414 fibers
Dimension) and its various dimension woven fabrics etc., but not limited to this.
Fig. 7 be the present invention modularization foamed board system of processing in first forming rolling device medium temperature pressure control roller roll-in hair
Steep the schematic diagram of plate.Fig. 8 be the present invention modularization foamed board system of processing in first forming rolling device roll-in after foam
The schematic diagram of plate.As shown in Fig. 7 to 8, the 31 roll-in foamed board 9 of temperature control pressure roller in the first forming rolling device 3 in the present invention.
Foamed board 9 includes the first opposite side 91 and the second opposite side 92.Circumferential shoulder 34 in temperature control pressure roller 31 is pressed in roller by heating roller
The first locating slot 911 of roll-in on first opposite side 91 of foam plate 9,91 heat of the first opposite side of foamed board 9 melt retraction for 10~
15mm forms the first locating slot 911.Foam sheet material around first locating slot 911 has received the squeezing effect of heating roll-in,
Density becomes higher, forms high density part 911a, strengthens the intensity of locating slot.
Fig. 9 is the enlarged drawing of B area in Fig. 2.Figure 10 be the present invention modularization foamed board system of processing in transmit dress
Set the stereogram with the second conveying device.Figure 11 be the present invention modularization foamed board system of processing in the second forming rolls be pressed
The stereogram set.Figure 12 be the present invention modularization foamed board system of processing in second forming rolling device sectional view.Such as
Shown in Fig. 9 to 12, the output end of the first forming rolling device 3 connects transmission device 4, the connection of conveyer belt 41 the of transmission device 4
Two conveying devices 5.Output end connection the second forming rolling device 6 of second conveying device 5.
Second, which shapes rolling device 6, includes：Multipair temperature control pressure roller 61, multiple loose rolls 62 and a live-roller 63.It is servo-actuated
Roller 62 is arranged in a roller strap along rotating direction, supports foamed board 9；Live-roller 63 is set to above roller strap, live-roller 63 and roller strap
Common clamping foamed board 9, live-roller 63 drive foamed board 9 to be moved along roller strap direction.Each pair of temperature control pressure roller 61 is located at roller strap
It is equipped at least one circumferential shoulder 64, the ring of each pair of temperature control pressure roller 61 with the outer wall of the both sides of live-roller 63, each temperature control pressure roller 61
Second group of opposite side that roll-in or the cooling foamed board 9 (rectangle) by this between temperature control pressure roller 61 are heated to shoulder 64 forms one
Locating slot, the output end connection third conveying device 7 of the second forming rolling device 6.In other variations, temperature control pressure roller 61 is set
Multiple tracks circumferential direction shoulder 64 is set to form multiple tracks locating slot in second group of opposite side of foamed board 9 (rectangle), is not limited.
Second forming rolling device 6 roller strap input terminal between output end successively be equipped with the first temperature control section, the second temperature control
Section and third temperature control section, the temperature range of the temperature control pressure roller 61 of the first temperature control section is 160 DEG C to 180 DEG C, the second temperature control section
The temperature range of temperature control pressure roller 61 is 180 DEG C to 220 DEG C, and the temperature range of the temperature control pressure roller 61 of third temperature control section is 20 DEG C to 40
DEG C, by first gradually heating, the step of postcooling cures, heats the second opposite side 92 of roll-in and cooling foamed board 9 to be formed
Locating slot 921.
In a preferred embodiment, the second conveying device 5 includes loose roll 51, conveyer belt 52, a pair of of compound material turntable
53 and a rotating mechanism 54.Foamed board (not shown) first passes through rotating mechanism 54, is rotated by 90 ° and then by one
Between compound material turntable 53.Compound material turntable 53 is equipped with compound material band, and compound material band enters roller close to the opposite side of foamed board
Band, by the roll-in together with one group of opposite side of foamed board of compound material band, the addition of compound material band helps to strengthen foams temperature control pressure roller
Locating slot around plate (not shown).The compound material band wound on compound material turntable 53 in the present invention can be undulation degree
Material, such as：PPS fibers (polyphenylene sulfide fibre), glass fibre, PET fiber (polyester resin fiber), carbon fiber, P84 fibers
(polyamides subfiber), 1414 fibers (aramid fiber) and its various dimension woven fabrics etc., but not limited to this.Whirler in the present invention
Structure can be the device that any one is used to raise bubble plate angle degree of haircuting in conveyer belt 52.
In another variation, the rotating mechanism 54 in the second conveying device 5 can not also be needed, but by manual
Foamed board 9 is rotated to adjust the angle of foamed board 9 so that foamed board 9 enters subsequent forming without one group of opposite side of processing
Rolling device.
Figure 13 be the present invention modularization foamed board system of processing in second forming rolling device medium temperature pressure control roller roll-in
The schematic diagram of foamed board.Figure 14 be the present invention modularization foamed board system of processing in second forming rolling device roll-in after send out
Steep the schematic diagram of plate.As shown in Figure 13 to 14,61 roll-in of the temperature control pressure roller foaming in the second forming rolling device 6 in the present invention
Plate 9.Foamed board 9 includes the first opposite side 91 and the second opposite side 92.Circumferential shoulder 64 in temperature control pressure roller 61 is by heating roll-in
Roll-in the second locating slot 921,92 heat of the second opposite side of foamed board 9 melt retraction and are on the second opposite side 92 of roll-in foamed board 9
10~15mm forms the second locating slot 921.Foam sheet material around second locating slot 921 has received the extruding effect of heating roll-in
Fruit, density become higher, form high density part 921a, strengthen the intensity of locating slot.
Figure 15 is the enlarged drawing in the regions C in Fig. 2.As shown in figure 15, the second forming of third conveying device 7 of the invention connection
The output end and receiver 8 of rolling device 6, the modularization foamed board 9D after the storage of receiver 8 is processed.
In another embodiment of the present invention, the shape of the foamed board of the system of processing processing of modularization foamed board of the present invention
Shape is regular hexagon, and system of processing includes：One first be arranged in order shapes rolling device, one second conveying device, one second
It shapes rolling device, a third conveying device and a third and shapes rolling device.The roll-in rectangle of first forming rolling device
First group of opposite side, first forming rolling device output end connect the second conveying device.Second conveying device includes a rotation
Foamed board is rotated 60 ° by mechanism, rotating mechanism, output end connection the second forming rolling device of the second conveying device.Second at
The output end of second group of opposite side of the roll-in rectangle of shape rolling device, the second forming rolling device connects third conveying device.The
Three conveying devices include a rotating mechanism, and foamed board is rotated 60 ° by rotating mechanism again, the output end connection of third conveying device
Third shapes rolling device.Third shapes the third group opposite side of the roll-in rectangle of rolling device.Regular hexagon is sent out respectively with this
Three groups of opposite side for steeping plate successively carry out roll-in.On this basis, the system of processing of modularization foamed board of the invention can be arranged
Multiple conveying devices process the foamed board of polygon with forming rolling device.
The processing method of the modularization foamed board of the present invention, using the system of processing of above-mentioned modularization foamed board, including
Following steps：One group of opposite side of the temperature control pressure roller heating roll-in foamed board of each forming rolling device, the press fitting of adjacent forming rolls
Conveying device between setting rotates foamed board, the temperature control of the temperature control pressure roller of previous forming rolling device and latter forming rolling device
Pressure roller distinguishes the opposite side of the different groups of roll-in foamed board.In a preferred embodiment, by compound material band close to the opposite side of foamed board
Into roller strap, temperature control pressure roller is by the roll-in together with one group of opposite side of foamed board of compound material band.
Shown on total, the system of processing and method of modularization foamed board provided by the present invention pass through the edge to foamed board
It carries out high-temperature fusion mode and obtains locating slot after applying certain pressure forming cooling, and produced convenient for automatic assembly line,
Expand the yield and production efficiency of modularization foamed board.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
The specific implementation of the present invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the present invention's
Protection domain.
Claims (10)
1. a kind of system of processing of modularization foamed board, which is characterized in that for processing foamed board, including：At least two formings
Rolling device is equipped with a conveying device between the adjacent forming rolling device；
Each the forming rolling device includes：
Multiple loose rolls, the loose roll are arranged in a roller strap along rotating direction, support the foamed board；
One live-roller is set to above the roller strap, and the two sides of the foamed board is clamped with the roller strap jointly for the live-roller,
The live-roller drives the foamed board to be moved along the roller strap direction；
Multipair temperature control pressure roller, each pair of temperature control pressure roller are located at the both sides of the roller strap and live-roller, each temperature control
The outer wall of pressure roller is equipped at least one circumferential shoulder, the circumferential shoulder heating roll-in of each pair of temperature control pressure roller or cooling right by this
One group of opposite side of the foamed board between the temperature control pressure roller forms at least a positioning groove；
The conveying device rotates the foamed board, the temperature control pressure roller and the latter forming rolls of the previous forming rolling device
The opposite side of the different groups of foamed board described in the temperature control pressure roller difference roll-in of pressure device.
2. the system of processing of modularization foamed board according to claim 1, which is characterized in that each conveying device point
Do not further include：A pair of of compound material turntable, the compound material turntable are equipped with compound material band, and the compound material band is close to the foaming
The opposite side of plate enters roller strap, and the temperature control pressure roller is by compound material band roll-in together with one group of opposite side of the foamed board.
3. the system of processing of modularization foamed board according to claim 2, it is characterised in that：The shape of the foamed board is
Rectangle, the system of processing include：The one first forming rolling device that is arranged in order, one second conveying device and one the second one-tenth
Shape rolling device；
Described first, which shapes rolling device, includes：Multiple loose rolls, the loose roll are arranged in a roller strap along rotating direction, support
The foamed board；One live-roller is set to above the roller strap, and the foaming is clamped with the roller strap in the live-roller jointly
Plate, the live-roller drive the foamed board to be moved along the roller strap direction；Multipair temperature control pressure roller, each pair of temperature control pressure roller point
Not Wei Yu the roller strap and live-roller both sides, the outer wall of each temperature control pressure roller is equipped at least one circumferential shoulder, Mei Duisuo
The circumferential shoulder for stating temperature control pressure roller heats the first of roll-in or the cooling foamed board by this between the temperature control pressure roller
Group opposite side connects second conveying device at least a positioning groove, the output end of the first forming rolling device；
Second conveying device includes a rotating mechanism, and the foamed board is rotated by 90 ° by the rotating mechanism, and described second is defeated
The output end of device is sent to connect the second forming rolling device；
Described second, which shapes rolling device, includes：Multiple loose rolls, the loose roll are arranged in a roller strap along rotating direction, support
The foamed board；One live-roller is set to above the roller strap, and the foaming is clamped with the roller strap in the live-roller jointly
Plate, the live-roller drive the foamed board to be moved along the roller strap direction；Multipair temperature control pressure roller, each pair of temperature control pressure roller point
Not Wei Yu the roller strap and live-roller both sides, the outer wall of each temperature control pressure roller is equipped at least one circumferential shoulder, Mei Duisuo
The circumferential shoulder for stating temperature control pressure roller heats the second of roll-in or the cooling foamed board by this between the temperature control pressure roller
Group opposite side is at least a positioning groove.
4. the system of processing of modularization foamed board according to claim 3, which is characterized in that further include：One first conveying
Device, a third conveying device, a feed table and a receiver；
First conveying device connects the input terminal of the feed table and the first forming rolling device；
The third conveying device connects the output end of the second forming rolling device and the receiver.
5. the system of processing of modularization foamed board according to claim 3, it is characterised in that：The first forming rolls press fitting
The roller strap input terminal set to being equipped with the first temperature control section, the second temperature control section and third temperature control section successively between output end, and described the
The temperature range of the temperature control pressure roller of one temperature control section is 160 DEG C to 180 DEG C, the temperature range of the temperature control pressure roller of the second temperature control section
It it is 180 DEG C to 220 DEG C, the temperature range of the temperature control pressure roller of the third temperature control section is 20 DEG C to 40 DEG C；
It is described second forming rolling device roller strap input terminal between output end successively be equipped with the first temperature control section, the second temperature control section
And third temperature control section, the temperature range of the temperature control pressure roller of the first temperature control section is 160 DEG C to 180 DEG C, second temperature control
The temperature range of the temperature control pressure roller of section is 180 DEG C to 220 DEG C, and the temperature range of the temperature control pressure roller of the third temperature control section is 20 DEG C
To 40 DEG C.
6. the system of processing of modularization foamed board according to claim 1, which is characterized in that the circumferential direction shoulder is parallel to
The roller strap.
7. the system of processing of modularization foamed board according to claim 6, which is characterized in that the circumferential direction shoulder circumferential direction is prominent
Height for the outer wall of the temperature control pressure roller is 10mm to 15mm.
8. the system of processing of modularization foamed board according to claim 1, it is characterised in that：The shape of the foamed board is
Regular hexagon, the system of processing include：One first be arranged in order shapes rolling device, one second conveying device, one second
It shapes rolling device, a third conveying device and a third and shapes rolling device；
First group of opposite side of rectangle described in the roll-in of the first forming rolling device, the output of the first forming rolling device
End connects second conveying device；
Second conveying device includes a rotating mechanism, and the foamed board is rotated 60 ° by the rotating mechanism, and described second is defeated
The output end of device is sent to connect the second forming rolling device；
Second group of opposite side of rectangle described in the roll-in of the second forming rolling device, the output of the second forming rolling device
End connects the third conveying device；
The third conveying device includes a rotating mechanism, and the foamed board is rotated 60 ° by the rotating mechanism again, and described the
The output end of three conveying devices connects the third and shapes rolling device；
The third group opposite side of rectangle described in the roll-in of the third forming rolling device.
9. a kind of processing method of modularization foamed board, which is characterized in that using as described in any one of claim 1 to 8
Modularization foamed board system of processing, include the following steps：The temperature control pressure roller heating roll-in of each forming rolling device
One group of opposite side of the foamed board, the conveying device between the adjacent forming rolling device rotate the foamed board,
The temperature control pressure roller of the temperature control pressure roller of the previous forming rolling device and the latter forming rolling device is distinguished to be sent out described in roll-in
Steep the opposite side of the different groups of plate.
10. the processing method of modularization foamed board according to claim 9, it is characterised in that：By compound material band close to institute
The opposite side for stating foamed board enters roller strap, temperature control pressure roller roller together with one group of opposite side of the foamed board by the compound material band
Pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710059126.XA CN108340526A (en) | 2017-01-23 | 2017-01-23 | The system of processing and method of modularization foamed board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710059126.XA CN108340526A (en) | 2017-01-23 | 2017-01-23 | The system of processing and method of modularization foamed board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108340526A true CN108340526A (en) | 2018-07-31 |
Family
ID=62962271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710059126.XA Pending CN108340526A (en) | 2017-01-23 | 2017-01-23 | The system of processing and method of modularization foamed board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108340526A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516157A (en) * | 2020-11-18 | 2022-05-20 | 比亚迪股份有限公司 | Composite sandwich plate hot-press forming cooling and shaping device |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3549738A (en) * | 1968-09-30 | 1970-12-22 | Johns Manville | Method for producing fibrous products having integral tongue and groove edges |
| JPS57176131A (en) * | 1981-04-23 | 1982-10-29 | Nippon Light Metal Co Ltd | Forming resin foam |
| JPH02204036A (en) * | 1989-02-01 | 1990-08-14 | Daido Steel Sheet Corp | Manufacture of heat insulating panel |
| CN1496783A (en) * | 2002-10-16 | 2004-05-19 | Ykk株式会社 | Manufacturing metod and equipment of sheet laminated aluminium section bar |
| CN1871117A (en) * | 2003-11-04 | 2006-11-29 | 维卡股份公司 | Method for the production of a thermoplastic plate comprising at least one smooth edge, device therefor, and edge machining system |
| CN102862218A (en) * | 2011-10-09 | 2013-01-09 | 张家港爱丽塑料有限公司 | Preparation device and preparation method of circular-angle elastic ground tile |
| CN103415390A (en) * | 2010-10-13 | 2013-11-27 | 宜家供应有限公司 | Method of continuous manufacture of composite hollow board material, and machine and computer program |
| CN104552549A (en) * | 2013-10-10 | 2015-04-29 | 刘玒烈 | Edge-seat bonding apparatus for the edge of wooden panel |
| CN104956012A (en) * | 2013-01-28 | 2015-09-30 | 万德墙材有限公司 | Machine and manufacturing method for building board |
| CN105344759A (en) * | 2015-09-24 | 2016-02-24 | 安徽省宁国市天成科技发展有限公司 | Automatic bending device for heating pipe |
| CN206633294U (en) * | 2017-01-23 | 2017-11-14 | 上海联净复合材料技术有限公司 | The system of processing of modularization foamed board |
-
2017
- 2017-01-23 CN CN201710059126.XA patent/CN108340526A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3549738A (en) * | 1968-09-30 | 1970-12-22 | Johns Manville | Method for producing fibrous products having integral tongue and groove edges |
| JPS57176131A (en) * | 1981-04-23 | 1982-10-29 | Nippon Light Metal Co Ltd | Forming resin foam |
| JPH02204036A (en) * | 1989-02-01 | 1990-08-14 | Daido Steel Sheet Corp | Manufacture of heat insulating panel |
| CN1496783A (en) * | 2002-10-16 | 2004-05-19 | Ykk株式会社 | Manufacturing metod and equipment of sheet laminated aluminium section bar |
| CN1871117A (en) * | 2003-11-04 | 2006-11-29 | 维卡股份公司 | Method for the production of a thermoplastic plate comprising at least one smooth edge, device therefor, and edge machining system |
| CN103415390A (en) * | 2010-10-13 | 2013-11-27 | 宜家供应有限公司 | Method of continuous manufacture of composite hollow board material, and machine and computer program |
| CN102862218A (en) * | 2011-10-09 | 2013-01-09 | 张家港爱丽塑料有限公司 | Preparation device and preparation method of circular-angle elastic ground tile |
| CN104956012A (en) * | 2013-01-28 | 2015-09-30 | 万德墙材有限公司 | Machine and manufacturing method for building board |
| CN104552549A (en) * | 2013-10-10 | 2015-04-29 | 刘玒烈 | Edge-seat bonding apparatus for the edge of wooden panel |
| CN105344759A (en) * | 2015-09-24 | 2016-02-24 | 安徽省宁国市天成科技发展有限公司 | Automatic bending device for heating pipe |
| CN206633294U (en) * | 2017-01-23 | 2017-11-14 | 上海联净复合材料技术有限公司 | The system of processing of modularization foamed board |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516157A (en) * | 2020-11-18 | 2022-05-20 | 比亚迪股份有限公司 | Composite sandwich plate hot-press forming cooling and shaping device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| FI95010C (en) | Method for producing a fiber-reinforced thermoplastic polymer profile and a nozzle used in the method | |
| CN102225624B (en) | Forming process of composite board of continuous fiber base cloth and thermoplastic resin | |
| CN105328954A (en) | Ultrahigh molecular weight polyethylene/continuous fiber reinforced thermoplastic plastic composite board, and preparation method thereof | |
| CN103963206A (en) | Continuous production device of hard blocky polyurethane foam | |
| CN108340526A (en) | The system of processing and method of modularization foamed board | |
| KR20160078345A (en) | Method and device for manufacturing a sandwich structure comprising a thermoplastic foam layer | |
| CN206633294U (en) | The system of processing of modularization foamed board | |
| CN107470088A (en) | A kind of integrated one-way prepreg glue spreading apparatus | |
| CN206633293U (en) | The system of processing of modularization foamed board | |
| CN102765201A (en) | Continuous processing production line of foamed phenolic insulation boards | |
| WO2005056267A1 (en) | Elastic strip material and process and apparatus for producing the same | |
| CN101864703A (en) | Stone paper film forming device and technology | |
| CN108340525A (en) | The system of processing and method of modularization foamed board | |
| CN106379027A (en) | Special equipment for production of steel-plastic composite wallboard and technology thereof | |
| US20130307191A1 (en) | Expanded Compression Molding of Composite Plastics | |
| CN107031164A (en) | Fabric strengthens the processing technology of plastic composite board material | |
| CN202846905U (en) | Novel environment-friendly XPE (chemical cross-linking poly ethylene) foamed sheet material production line | |
| CN103507279B (en) | A kind of ripple hollow sheeting and preparation method thereof | |
| CN210940540U (en) | Dipping die and continuous fiber composite material production device | |
| CN115648643A (en) | Compound equipment of compound area production usefulness is moulded to steel | |
| CN203876246U (en) | High-temperature-resistant composite material production system capable of uniformly heating | |
| CN110920026A (en) | Extrusion die for improving production efficiency of P-type rubber profile and production method thereof | |
| KR102317690B1 (en) | Copper antibacterial PE sheet attached to the inner surface of PDF water tank and manufacturing method and manufacturing device of the copper antibacterial PE sheet | |
| CN207325181U (en) | A kind of integrated one-way prepreg glue spreading apparatus | |
| CN102039654A (en) | Method and device for producing syntactic foam plate or section |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |