CN108332601A - A kind of internal fixing structure and its manufacturing method of jacketed type exchanger - Google Patents
A kind of internal fixing structure and its manufacturing method of jacketed type exchanger Download PDFInfo
- Publication number
- CN108332601A CN108332601A CN201810075770.0A CN201810075770A CN108332601A CN 108332601 A CN108332601 A CN 108332601A CN 201810075770 A CN201810075770 A CN 201810075770A CN 108332601 A CN108332601 A CN 108332601A
- Authority
- CN
- China
- Prior art keywords
- bottom plate
- cover board
- type exchanger
- fixing structure
- jacketed type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
- F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/22—Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
- F28F2009/222—Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The invention discloses the internal fixing structure of jacketed type exchanger and its manufacturing method, jacketed type exchanger includes shell and the cooling inner cavity that is surrounded by shell, is provided with medium inlet and media outlet on shell and shell is surrounded by bottom plate, cover board and side plate；Internal fixing structure includes several pieces of partition boards and several support elements, and partition board forms the flow path of cooling medium, support element connecting bottom board and cover board between medium inlet and media outlet.Manufacturing method includes the following steps：First through hole is opened up on cover board or bottom plate, the second opposite through-hole is opened up on cover board and bottom plate；Partition board is fixed on bottom plate or cover board, then the bottom plate for being fixed with partition board or cover board are closed up with cover board or bottom plate, plug welding is carried out from the outside of cover board or bottom plate and at first through hole；Support element is passed through to the second through-hole opposite on cover board and bottom plate, then carries out plug welding from the outside of cover board and bottom plate and in the second through hole respectively, until completing the whole manufacture of jacketed type exchanger internal fixing structure.
Description
Technical field
The present invention relates to the technical fields of Thermal Power Engineering, more particularly, it is solid to be related to a kind of inside of jacketed type exchanger
Determine structure and its manufacturing method, jacket for heat exchange mode can be water cooling, air cooling or oil cooling etc..
Background technology
Progress, the innovation of science and technology generally require test data to verify the feasibility of its technology, we catch at really
Effective test data, so establishing the experimental rig of reflection truth with regard to particularly important.
Many experiments all along with the transmission of heat, how guarantee test device safety and can reflect that real working condition is to build
If the thing of effective experimental rig overriding concern, for example experiments such as high efficiency boiler burning, ultra-clean discharge, the temperature of boiler furnace is all
It is very high, how is safe temperature on the outside of guarantee test device under 1000 DEG C or more of furnace high-temperature, a kind of selection is exactly
Using adiabatic form, thick insulating layer is wrapped outside experimental rig, this mode cannot carry out temperature in experimental rig
It adjusts, there are problems that not being consistent with actual conditions；Another kind selection is exactly to use water cooling form, and this mode is better than adiabatic shape
Formula can be required according to different test temperatures come temperature on the inside of Adjustment Tests device.
Jacketed type exchanger experimental rig be exactly using the cooling medium in chuck and the high-temperature flue gas in experimental rig or
Steam etc. exchanges heat, so the flow and structure of jacketed type exchanger should can absorb more heats to drop by cooling effect
Low experimental rig outside wall temperature is to safe temperature hereinafter, guarantee cooling water does not vaporize, heat transfer deterioration does not occur again, then any is just
It is the intensity of jacketed type exchanger to ensure that hydraulic pressure can be born when work.Chamber interior in order to improve jacketed type exchanger is held
Pressure energy power, needs to be arranged internal fixing structure, but luminal stenosis due to jacketed type exchanger and area it is again bigger, inside
There are many difficulties for production and processing welding of fixed structure etc..
Invention content
In order to solve the problems in the existing technology, the object of the present invention is to provide be easily achieved, simple jacket type
Heat exchanger internal fixing structure and its manufacturing method of optimization, greatly mitigate manufacturing effort, effectively improve product pressure-bearing
Ability and product quality.
An aspect of of the present present invention provides a kind of internal fixing structure of jacketed type exchanger, the jacketed type exchanger packet
The cooling inner cavity for including shell and being surrounded by the shell, be provided with medium inlet and media outlet on the shell and shell by
Bottom plate, cover board and side plate surround, and the internal fixing structure includes that several pieces of partition boards being arranged in cooling inner cavity and setting exist
Several support elements between adjacent separator, wherein the partition board forms cooling medium between medium inlet and media outlet
Flow path, the support element connecting bottom board and cover board.
According to one embodiment of the internal fixing structure of jacketed type exchanger of the present invention, sight is further opened on the shell
Examine hole, inspection hole and thermometer hole.
According to one embodiment of the internal fixing structure of jacketed type exchanger of the present invention, when the jacketed type exchanger is perpendicular
When arranging directly or obliquely, the medium inlet is arranged in the lower section of media outlet.
According to one embodiment of the internal fixing structure of jacketed type exchanger of the present invention, the jacketed type exchanger also wraps
The flow regulating unit for including the temperature measurement unit being arranged at media outlet and being arranged at medium inlet.
According to one embodiment of the internal fixing structure of jacketed type exchanger of the present invention, the support element is pin.
According to one embodiment of the internal fixing structure of jacketed type exchanger of the present invention, the partition board is set in parallel with each other
It sets in cooling inner cavity.
Another aspect provides the manufacturing method of the internal fixing structure of above-mentioned jacketed type exchanger, features
It is, the manufacturing method includes the following steps：
A, the default partition board installed position on cover board or bottom plate opens up several first through hole according to predetermined pitch,
Default support element installed position on cover board and bottom plate opens up several the second opposite through-holes；
B, partition board is fixed on the default partition board installed position on bottom plate or cover board, then by be fixed with partition board bottom plate or
Cover board closes up with the cover board or bottom plate, and plug welding realization is carried out from the outside of the cover board or bottom plate and at the first through hole
The assembling of the fixation of partition board and the bottom plate for being fixed with partition board or cover board and the cover board or bottom plate；
C, support element is passed through to the second through-hole opposite on the cover board and bottom plate, then respectively from the outside of cover board and bottom plate
And the fixation that support element is realized in plug welding is carried out in second through hole, until completing fixed knot inside the jacketed type exchanger
The whole manufacture of structure.
It, will using welding according to one embodiment of the manufacturing method of the internal fixing structure of jacketed type exchanger of the present invention
Partition board is fixed on the default partition board installed position on bottom plate or cover board.
Compared with prior art, the internal fixing structure of jacketed type exchanger of the present invention and its manufacturing method can effectively drop
The manufacture difficulty of low jacketed type exchanger internal fixing structure is not only implemented simply, but also can improve jacketed type exchanger
Bearing capacity, and further effectively improve product quality.
Description of the drawings
Fig. 1 shows the main view knot of jacketed type exchanger and its internal fixing structure according to an exemplary embodiment of the present invention
Structure schematic diagram.
Fig. 2 shows jacketed type exchanger according to an exemplary embodiment of the present invention and its vertical view knots of internal fixing structure
Structure schematic diagram.
Fig. 3 shows the fixed principle schematic diagram of partition board.
Fig. 4 shows the fixed principle schematic diagram of support element.
Reference sign：
1- shells, 2- cooling inner cavity, 3- partition boards, 4- bottom plates, 5- cover boards, 6- side plates, the medium inlets 7-, 8- media outlets,
9- media flow through channel, 10- support elements, 11- thermometer holes, 12- first through hole, the second through-holes of 13-, 14- weld seams.
Specific implementation mode
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and/or step other than, can combine in any way.
Any feature disclosed in this specification unless specifically stated can be equivalent or with similar purpose by other
Alternative features are replaced.That is, unless specifically stated, each feature is an example in a series of equivalent or similar characteristics
.
First the structure of jacketed type exchanger of the present invention and its internal fixing structure is described in detail below.
Fig. 1 shows the main view knot of jacketed type exchanger and its internal fixing structure according to an exemplary embodiment of the present invention
Structure schematic diagram, Fig. 2 shows the vertical views of jacketed type exchanger according to an exemplary embodiment of the present invention and its internal fixing structure
Structural schematic diagram.
As depicted in figs. 1 and 2, exemplary embodiment according to the present invention, the jacketed type exchanger include shell 1 and by
The cooling inner cavity 2 that shell 1 surrounds is provided with medium inlet 7 and media outlet 8 on shell 1 and shell 1 is by bottom plate 4, cover board 5
It being surrounded with side plate 6, shell 1 is preferably formed by steel plate, such as shell 1 can be rectangular parallelepiped structure as depicted in figs. 1 and 2,
The cooling inner cavity of a × b × c is surrounded by bottom plate 4, cover board 5 and side plate 6.
The internal fixing structure of cooling inner cavity 2 includes several pieces of partition boards 3 being arranged in cooling inner cavity 2 and is arranged adjacent
Several support elements 10 between partition board 3, wherein partition board 3 forms cooling medium between medium inlet 7 and media outlet 8
Flow path, 10 connecting bottom board 4 of support element and cover board 5.Wherein, cooling medium can be water, oil, gas.
That is, cooling inner cavity 2 is divided into many small inner cavities by the present invention using partition board 3, the flow of water is on the one hand increased
And the flow velocity for accelerating water, enhances heat-transfer effect, and another aspect partition board 3 also enhances the pressure-bearing energy of jacketed type exchanger
Power.
Wherein, partition board 3 is formed by flow path and can be specifically arranged according to cooling requirement, is preferably formed to snakelike cooling stream
Journey.As shown in Figure 1, partition board 3 is spaced and is located in parallel to one another in cooling inner cavity 2, and partition board 3 is set as and shell 1
It is formed with medium between one block of side plate 6 and flows through channel 9, wherein the medium of adjacent two pieces of partition boards 3 flows through the position in channel 9 not phase
Together, snakelike cooling process is consequently formed.The width m that spacing distance L and its medium between partition board 3 flow through channel 9 needs to integrate
Consider pressure-bearing, heat absorption, trepanning of jacketed type exchanger etc. because of usually specific setting.
In order to further enhance the bearing capacity of jacketed type exchanger, internal fixing structure of the invention further includes that setting exists
Several support elements 10 between adjacent two pieces of partition boards 3,10 connecting bottom board 4 of support element and cover board 5, support element 10 can be circle
The structural members such as steel, pin.Spacing distance L (the distance between adjacent two rows support element) and n between support element 10 is (two neighboring
The distance between support element) it is also required to be determined according to the Strength co-mputation of jacketed type exchanger.
In addition, the jacketed type exchanger of the present invention can also be opened up on shell 1 according to different test requirements documents peep hole,
The experiments holes such as inspection hole, thermometer hole 8, meet different operating condition of test.When the jacketed type exchanger is vertically or at arranged
When, preferably medium inlet 7 is arranged in the lower section of media outlet 8.
For the ease of cooling effect is adjusted, jacketed type exchanger further includes the temperature being arranged at media outlet 8
Measuring unit (not shown) and the flow regulating unit (not shown) being arranged at medium inlet 7.
It is only above description the concrete structure of a face jacketed type exchanger, it at the trial can be according to different experiments
Device requires, different dimensional structures separately designs and manufactures the jacketed type exchanger of its lap, is finally combined into experiment dress
Set the space structure of needs.
When being manufactured to the jacketed type exchanger including above-mentioned interior internal fixing structure, manufacturing method may include
Following steps.
Step a：
Default partition board installed position on cover board 5 or bottom plate 4 opens up several first through hole 12 according to predetermined pitch,
In cover board 5 several the second opposite through-holes 13 are opened up with the default support element installed position on bottom plate 4.
Wherein, the width direction that partition board installation site covers cover board or bottom plate substantially as shown in Figure 1 is preset, position is specific
It is arranged according to cooling requirement, default support element installation site need to be equally arranged with specific reference to bearing requirements.
When opening up first through hole 12, compartment of terrain opens up, and predetermined pitch can be adjusted according to connection request, as long as energy
Being stably connected between enough rear bulkheads and bottom plate or cover board met through 12 welding of first through hole.Opening up the second through-hole
When 14, it is only necessary to be opened up to trepanning on bottom plate and cover board according to preset installation site.
Step b：
Partition board 3 is first fixed on the default partition board installed position on bottom plate 4 or cover board 5, then the bottom that partition board 3 will be fixed with
Plate 4 or cover board 5 close up with the cover board 5 or bottom plate 4, are carried out from the outside of the cover board 5 or bottom plate 4 and at first through hole 12
The assembling of the fixation and the bottom plate 4 for being fixed with partition board 3 or cover board 5 and the cover board 5 or bottom plate 4 of partition board 3 is realized in plug welding.
Wherein it is preferred to which partition board 3 to be fixed on to the default partition board installation site on bottom plate 4 or cover board 5 using welding manner
Place.
When partition board 3 being fixed on bottom plate 4 in the ban, then several first through hole 12 are opened up on cover board 5 and are closing up it
It carries out welding rod plug welding at first through hole from the outside of cover board 3 afterwards, realizes the fixation between partition board 3 and cover board 5, then complete solid
Surely there is the assembling of the bottom plate 4 and the cover board 5 or bottom plate 4 of partition board 3.Similarly, when being in the ban fixed on partition board 3 on cover board 5, then
Several first through hole 12 are opened up on bottom plate 4 and carry out welding rod at first through hole 12 from the outside of bottom plate 4 after closing up
The fixation between partition board 3 and bottom plate 4 is realized in plug welding, then completes the assembling for being fixed with the cover board 5 and bottom plate 4 of partition board 3.
Step c：
Support element 10 passes through to the second through-hole 13 opposite on cover board 5 and bottom plate 4, then respectively from the outer of cover board 5 and bottom plate 4
Side simultaneously carries out the fixation that support element 10 is realized in plug welding at the second through-hole 13, until completing fixed inside the jacketed type exchanger
The whole manufacture of structure.
Namely the assemble sequence of above structure can be summarized as：Fill partition board and bottom plate or cover board-capping plate or bottom plate-welding
Partition board-loading support element-welding support element.
After above-mentioned manufacturing method, the fixation of jacketed type exchanger internal structure can be by each on bottom plate or cover board
The mode of the outside of first through hole and the second through-hole welding is realized, to realize the bearing structure of design requirement, bottom plate or cover board
Trepanning density can be configured according to pressure-bearing size.
Fig. 3 shows the fixed principle schematic diagram of partition board, as shown in figure 3, according to partition board predeterminated position on cover board 5
First through hole 12 is opened according to certain section square, is waited for after being welded and fixed partition board and bottom plate 4, its whole and cover board 5 is subjected to group
Plug welding is filled, the fixation of jacketed type exchanger internal partition is completed.Fig. 4 shows the fixed principle schematic diagram of support element, such as
It is split with comparable second through-hole of 10 diameter of support element on bottom plate 4 and cover board 5 shown in Fig. 4, be inserted into support element 10 it
Afterwards, plug welding is carried out to support element 10 in the outside of bottom plate 4 and cover board 5, completes the fixation of jacketed type exchanger internal support, after
And reach the fixed function of jacketed type exchanger internal structure.
In conclusion the present invention realizes jacketed type exchanger internal junction by the welding outside jacketed type exchanger
The fixation of structure, makes it have stronger bearing capacity, and manufacture is implemented simply, to effectively improve product quality, effectively improve jacket type
The bearing capacity of heat exchanger effectively improves the presentation quality of product.
The invention is not limited in specific implementation modes above-mentioned.The present invention, which expands to, any in the present specification to be disclosed
New feature or any new combination, and disclose any new method or process the step of or any new combination.
Claims (8)
1. a kind of internal fixing structure of jacketed type exchanger, the jacketed type exchanger includes shell and is surrounded by the shell
Cooling inner cavity, be provided with medium inlet and media outlet on the shell and shell surrounded by bottom plate, cover board and side plate,
It is characterized in that, the internal fixing structure includes several pieces of partition boards being arranged in cooling inner cavity and is arranged between adjacent separator
Several support elements, wherein the partition board forms the flow path of cooling medium, the branch between medium inlet and media outlet
Support member connecting bottom board and cover board.
2. the internal fixing structure of jacketed type exchanger according to claim 1, which is characterized in that also opened up on the shell
There are peep hole, inspection hole and thermometer hole.
3. the internal fixing structure of jacketed type exchanger according to claim 1, which is characterized in that when the jacket type heat exchange
When device is vertically or at arranged, the medium inlet is arranged in the lower section of media outlet.
4. the internal fixing structure of jacketed type exchanger according to claim 1, which is characterized in that the jacketed type exchanger
The flow regulating unit for further including the temperature measurement unit being arranged at media outlet and being arranged at medium inlet.
5. the internal fixing structure of jacketed type exchanger according to claim 1, which is characterized in that the support element is pin
Nail.
6. the internal fixing structure of jacketed type exchanger according to claim 1, which is characterized in that the partition board is parallel to each other
Ground setting is in cooling inner cavity.
7. the manufacturing method of the internal fixing structure of jacketed type exchanger, feature exist as described in any one of claim 1 to 6
In the manufacturing method includes the following steps：
A, the default partition board installed position on cover board or bottom plate opens up several first through hole according to predetermined pitch, in cover board
Several the second opposite through-holes are opened up with the default support element installed position on bottom plate；
B, partition board is fixed on the default partition board installed position on bottom plate or cover board, then the bottom plate or cover board that partition board will be fixed with
Close up with the cover board or bottom plate, carrying out plug welding from the outside of the cover board or bottom plate and at the first through hole realizes partition board
Fixation and the bottom plate for being fixed with partition board or cover board and the cover board or bottom plate assembling；
C, support element passes through to the second through-hole opposite on the cover board and bottom plate, then respectively from the outside of cover board and bottom plate and
Second through hole carries out the fixation that support element is realized in plug welding, until completing the internal fixing structure of the jacketed type exchanger
Whole manufacture.
8. the manufacturing method of the internal fixing structure of jacketed type exchanger according to claim 7, which is characterized in that using weldering
Connect default partition board installed position partition board being fixed on bottom plate or cover board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810075770.0A CN108332601A (en) | 2018-01-26 | 2018-01-26 | A kind of internal fixing structure and its manufacturing method of jacketed type exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810075770.0A CN108332601A (en) | 2018-01-26 | 2018-01-26 | A kind of internal fixing structure and its manufacturing method of jacketed type exchanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108332601A true CN108332601A (en) | 2018-07-27 |
Family
ID=62925732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810075770.0A Pending CN108332601A (en) | 2018-01-26 | 2018-01-26 | A kind of internal fixing structure and its manufacturing method of jacketed type exchanger |
Country Status (1)
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| CN (1) | CN108332601A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109883240A (en) * | 2019-03-25 | 2019-06-14 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of high-temperature cooler circular cross-section shell structure and its design method |
| CN109945730A (en) * | 2019-03-25 | 2019-06-28 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of high-temperature cooler square-section shell structure and its design method |
| CN110252988A (en) * | 2019-05-14 | 2019-09-20 | 江苏九钰三维技术有限公司 | A kind of compression mod and its design method with interior cooling type chamber |
| CN111254827A (en) * | 2020-02-24 | 2020-06-09 | 中铁二院工程集团有限责任公司 | Stay cable and bridge tower anchoring structure and manufacturing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109883240A (en) * | 2019-03-25 | 2019-06-14 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of high-temperature cooler circular cross-section shell structure and its design method |
| CN109945730A (en) * | 2019-03-25 | 2019-06-28 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of high-temperature cooler square-section shell structure and its design method |
| CN109945730B (en) * | 2019-03-25 | 2019-11-29 | 中国空气动力研究与发展中心超高速空气动力研究所 | A kind of high-temperature cooler square-section shell structure and its design method |
| CN110252988A (en) * | 2019-05-14 | 2019-09-20 | 江苏九钰三维技术有限公司 | A kind of compression mod and its design method with interior cooling type chamber |
| CN110252988B (en) * | 2019-05-14 | 2021-08-10 | 江苏九钰三维技术有限公司 | Die-casting die with internal cooling cavity and design method thereof |
| CN111254827A (en) * | 2020-02-24 | 2020-06-09 | 中铁二院工程集团有限责任公司 | Stay cable and bridge tower anchoring structure and manufacturing method |
| CN111254827B (en) * | 2020-02-24 | 2021-08-27 | 中铁二院工程集团有限责任公司 | Stay cable and bridge tower anchoring structure and manufacturing method |
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Application publication date: 20180727 |