CN108328995A - A kind of preparation method of waterproof mortar - Google Patents

A kind of preparation method of waterproof mortar Download PDF

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CN108328995A
CN108328995A CN201810290320.3A CN201810290320A CN108328995A CN 108328995 A CN108328995 A CN 108328995A CN 201810290320 A CN201810290320 A CN 201810290320A CN 108328995 A CN108328995 A CN 108328995A
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parts
stirred
take
added
waterproof
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CN108328995B (en
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王建东
庄文琴
刘红妹
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Ningbo Sentai New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F112/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F112/02Monomers containing only one unsaturated aliphatic radical
    • C08F112/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F112/06Hydrocarbons
    • C08F112/08Styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/34Introducing sulfur atoms or sulfur-containing groups
    • C08F8/36Sulfonation; Sulfation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of preparation methods of waterproof mortar, belong to building material field.The present invention removes ionized water, sorbester p17, paregal O, polyethylene glycol, octyltri-ethoxysilane and is stirred cooling, obtains cooling thing, takes cooling thing that filtrate mixing is added, obtains waterproof mortar mixing additive;It takes tetraethyl orthosilicate to add hydrochloric acid by absolute ethyl alcohol and stirring mixing is added, is stirred, mixture b must be stirred, take stirring mixture b that waterproof mortar mixing additives mixed is added, obtain waterproof matrix object;Waterproof matrix object, nano clay, cement, quartz sand, water-reducing agent, re-dispersible glue powder, waste ceramic powder is taken to be stirred up to waterproof mortar.

Description

A kind of preparation method of waterproof mortar
Technical field
The invention belongs to building material fields, and in particular to a kind of preparation method of waterproof mortar.
Background technology
Make mortar waterproof layer(Also known as rigid waterproofing)Used mortar is referred to as waterproof mortar.Waterproof mortar be called sun from Sub- polychloroprene latex water-proof and anti-corrosive material.Cationic chloroprene latex is a kind of high-polymer molecular modification based high molecular waterproof and anticorrosion system System.By being introduced into neoprene latex and polyacrylate in mouthful epoxy resin modification latex acceding state, synthetic rubber, various breasts Agent, the high polymer latex that modified latex etc. is formed.Base-material and appropriate chemical assistant and filler material is added, through plasticating, mixing, Macromolecule water-proof and anti-corrosive material made of the processes such as calendering are added.Imported material and domestic high-quality auxiliary material are selected, according to national row The quality product of industry standard highest level written instructions production, national Research of Comfortable House recommended products.Long lifespan, it is easy for construction, it is long Phase is immersed in water the service life at 50 years or more.With good weatherability, durability is impervious, density and high bonding Power and extremely strong waterproof and anticorrosion effect.It is resistant to soda manufacture medium, urea, ammonium nitrate, seawater hydrochloric acid and acid-base property salt corrosion.It It is configured to cement mortar with sand ordinary cement and special cement, by the casting of reconciliation cement mortar or spraying, the side smeared by hand Method forms firm waterproof and anticorrosion screed in concrete and surface, belongs to strong and unyielding property water-proof and anti-corrosive material.With cement, sand mixing Mortar can be made to be modified, can be used for processing and the underground project waterproof layer of building wall and ground.
With the progress and development of building technology, waterproof mortar has obtained quick development at home.Currently used as anti- There are three types of the waterproof mortars of the waterproof layer of Hydraulic Projects:Mix the waterproof mortar of waterproofing agent;The cement mortar of rigid multi-layer plastering;Polymerization Object cement waterproofing mortar.Although achieving certain effect, due to being often mixed with polymer in these mortars, Under long-term cryogenic conditions after use, it may appear that the bad problem of aging, water resistance.
Invention content
The technical problems to be solved by the invention:For being mixed with polymer in current waterproof mortar, therefore long-term Under cryogenic conditions after use, it may appear that the bad problem of aging, water resistance provides a kind of preparation method of waterproof mortar.
In order to solve the above technical problems, the present invention is using technical solution as described below:
A kind of preparation method of waterproof mortar, which is characterized in that the preparation method includes the following steps:
(1)Take styrene in mass ratio 1:1 is added sodium hydroxide solution, is stirred, and stands, precipitation is taken to be washed with distilled water, Vacuum distillation, obtain vacuum distillation object, according to the mass fraction, take 0.3 ~ 0.7 part of n-bromide butane, 0.6 ~ 0.9 part of alchlor, 80 ~ 90 parts of 1,2- dichloroethanes, 30 ~ 40 parts of vacuum distillation objects, are stirred in 25 ~ 30 DEG C, obtain stirring mixture, take and be stirred Object in mass ratio 1:6 are added methanol, are stirred, and filter, take filter residue;
(2)Take polyvinyl alcohol in mass ratio 1:40 ~ 50 are added distilled water mixing, are warming up to 75 ~ 80 DEG C and are stirred, must mix Object, according to the mass fraction, take 70 ~ 90 parts of mixtures, 1 ~ 3 part of magnesium carbonate, 0.5 ~ 0.7 part of dibenzoyl peroxide, 100 ~ 150 parts Filter residue is warming up to 80 ~ 85 DEG C of reactions, then is warming up to 100 ~ 110 DEG C of 1 ~ 2h of heat preservation, and filtering takes filter residue a to dry, obtains dried object;
(3)According to the mass fraction, take 8 ~ 10 parts of sulfuric acid, 40 ~ 60 part 1,1,2- trichloroethanes, 5 ~ 8 parts of dried objects, be warming up to 75 ~ 80 DEG C are stirred, and obtain mixture A, and mixture A is placed in still, in 90 ~ 100 DEG C of back flow reactions, are cooled to room temperature, mistake Filter, obtains filter residue b, takes filter residue b in mass ratio 1:10:3 addition distilled water, calcium hydroxide are stirred, and are filtered, are taken filtrate;
(4)According to the mass fraction, 100 ~ 150 parts of deionized waters, 9 ~ 15 parts of sorbester p17s, 1 ~ 3 part of paregal O, 7 ~ 12 parts of poly- second are taken Glycol, 40 ~ 50 parts of octyltri-ethoxysilanes, are stirred in 30 ~ 40 DEG C, cooling, obtain cooling thing, take cooling thing in mass ratio 3:10 are added filtrate mixing, obtain waterproof mortar mixing additive;
(5)Take tetraethyl orthosilicate in mass ratio 3:4, which are added absolute ethyl alcohol and stirring, mixes 30 ~ 40min, adds positive silicic acid tetrem The hydrochloric acid of ester quality 2 ~ 5% is stirred in 30 ~ 35 DEG C, must stir mixture b, takes stirring mixture b in mass ratio 2:5 are added Waterproof mortar mixes additives mixed, is stirred in 30 ~ 35 DEG C, obtains waterproof matrix object;
(6)According to the mass fraction, take 150 ~ 200 parts of waterproof matrix objects, 20 ~ 30 parts of nano clays, 200 ~ 300 parts of cement, 400 ~ 500 parts of quartz sands, 15 ~ 20 parts of water-reducing agents, 70 ~ 90 parts of re-dispersible glue powders, 50 ~ 60 parts of waste ceramic powder are stirred 20 ~ 30min is to get waterproof mortar.
Compared with other methods, advantageous effects are the present invention:
(1)The present invention carries out cationic polymerization using styrene as raw material, through 1,2- dichloroethanes, is with polyvinyl alcohol and magnesium carbonate Suspending agent, the concentrated sulfuric acid are sulfonated reagent, and Sulfonates substance is made in azeotropic dehydration, are water-soluble cationic polyelectrolyte, contain Have a large amount of active group-sulfonic group, when mortar and after water mix, active group easily with the calcium aluminium ion in hydrolysis product of cement Deng cross-linking reaction is generated, forming special bridged bond acts on, and can improve hardening of cement slurry micro-structure, alleviates internal stress, reduces micro- The generation of crackle can also pass through to enhance the compactness of waterproof polymer mortar between polymer and hydrolysis product of cement Hydrogen bond, Van der Waals force and interact, certain improvement result is played to the micro-structure of cement slurry and concrete, as one Kind polymer forms polymer network structure in concrete, and the continuous structure formed with the cement slurry of hardening is mutually handed over It knits, and cement mortar aggregate is wrapped up, the structure of concrete is made to be strengthened;
(2)The present invention is using water as carrier, by osmosis, makes its active chemistry in the micropore and pore of concrete Transmission fills micropore and crack and the cement granules of incomplete aquation in concrete is promoted to continue that hydration occurs, formed not The crystal of dissolubility, when concrete is dried, polymer works as concrete cracking in a dormant state, and when having water infiltration, which then holds Continuous aquation generates new crystallization, and fracture is filled automatically, realizes selfreparing, extends the usage time of waterproof mortar, enhances Its performance, can still keep the good state of water resistance after long-time service;
(3)The present invention is that the smaller silane emulsion of diameter grain is made in raw material, then passes through positive silicic acid first with octyltri-ethoxysilane Tetra-ethyl ester adds catalyst that Ludox substance is made, and the two is compounded, and is because of a large amount of silica alcohol existing for Ludox surface With the alkyl on silane dehydration or dealcoholization can occur for base, hydroxyl, form Si-O-Si long-chains, the Si-OH on Ludox surface By moieties or all substitutions, make to form water-repellent layer while mortar surface densification, silane emulsion surface energy itself is extremely low, i.e., With excellent waterproof effect, Ludox average grain diameter is small in addition, can penetrate into inside concrete, in concrete surface and Inside forms Si-O-Si waterproof layers, effectively prevents moisture in the infiltration and movement of inside concrete, to reduce coagulation Soil due to water translocation and resets the compression formed caused by pore absorbs water crystallographic expansion in tensile stress and crystallization process, Influence of the temperature change to concrete structure weakens, i.e., concrete frost resistance improves, and is used for a long time under low temperature environment and is not in The problem of aging.
Specific implementation mode
Cement:P.O42.5 is purchased from Hubei Huaxin Concrete Co., Ltd, main component 25.1%SiO2、4.2%Al2O3、 3.5%Fe2O3、0.3%Na2O2、0.6%K2O、65.5%CaO。
Quartz sand:It is purchased from Xiamen Aisiou Standard Sand Co., Ltd, SiO2Content is not less than 98.7%, and particle size range is 0.08~2.1mm。
Nano clay:It is purchased from Shanghai Mike woods scientific & technical corporation;Re-dispersible glue powder:Vinyl acetate-ethylene copolymerization type EVA is purchased from Shandong Chen Bang Fine Chemical Co., Ltd.
Water-reducing agent:ZJ-PC8020 polycarboxylic acids dehydragents:It is purchased from the soft Chemical Co., Ltd. in Shanghai, white powder, diminishing Rate >=23%;PH value:7~9;Bulk density:650~850g/dm3;Active constituent >=90%;Residual moisture≤3%.
Waste ceramic powder:Average grain diameter is 5 ~ 8 μm, 65.62%SiO2、21.86%Al2O3、2.32%CaO、1.47%MgO。
A kind of preparation method of waterproof mortar, includes the following steps:
(1)Take styrene in mass ratio 1:1 is added in the sodium hydroxide solution that mass fraction is 5%, is stirred 30 ~ 50min, Stand 2 ~ 3h, take precipitation to be washed with distilled water, be evaporated under reduced pressure, obtain vacuum distillation object, according to the mass fraction, take 0.3 ~ 0.7 part just Bromobutane, 0.6 ~ 0.9 part of alchlor, 80 ~ 90 parts of 1,2- dichloroethanes, 30 ~ 40 parts of vacuum distillation objects, in 25 ~ 30 DEG C of stirrings 3 ~ 4h is mixed, stirring mixture is obtained, takes stirring mixture in mass ratio 1:6 are added methanol, are stirred 20 ~ 30min, filter, Take filter residue;
(2)Take polyvinyl alcohol in mass ratio 1:40 ~ 50 are added distilled water mixing, are warming up to 75 ~ 80 DEG C and are stirred 20 ~ 30min, It obtains mixture and takes 70 ~ 90 parts of mixtures, 1 ~ 3 part of magnesium carbonate, 0.5 ~ 0.7 part of dibenzoyl peroxide, 100 according to the mass fraction ~ 150 parts of filter residues are warming up to 80 ~ 85 DEG C of 7 ~ 9h of reaction, then are warming up to 100 ~ 110 DEG C of 1 ~ 2h of heat preservation, and filtering takes filter residue a to dry, Obtain dried object;
(3)According to the mass fraction, take the sulfuric acid, 40 ~ 60 part 1 that 8 ~ 10 parts of mass fractions are 98%, 1,2- trichloroethanes, 5 ~ 8 parts it is dry Dry object is warming up to 75 ~ 80 DEG C and is stirred 1 ~ 2h, obtain mixture A, mixture A is placed in still, in 90 ~ 100 DEG C of reflux 10 ~ 12h is reacted, is cooled to room temperature, is filtered, is obtained filter residue b, take filter residue b in mass ratio 1:10:3 addition distilled water, calcium hydroxide stir 15 ~ 20min of mixing is mixed, filters, takes filtrate;
(4)According to the mass fraction, 100 ~ 150 parts of deionized waters, 9 ~ 15 parts of sorbester p17s, 1 ~ 3 part of paregal O, 7 ~ 12 parts of poly- second are taken Glycol, 40 ~ 50 parts of octyltri-ethoxysilanes, 1 ~ 2h is stirred in 30 ~ 40 DEG C, cooling, is obtained cooling thing, is taken cooling thing by matter Measure ratio 3:10 are added filtrate mixing, obtain waterproof mortar mixing additive
(5)Take tetraethyl orthosilicate in mass ratio 3:4, which are added absolute ethyl alcohol and stirring, mixes 30 ~ 40min, adds positive silicic acid tetrem The hydrochloric acid of a concentration of 0.1mol/L of ester quality 2 ~ 5% is stirred 0.5 ~ 1h in 30 ~ 35 DEG C, must stir mixture b, takes stirring Mixture b in mass ratio 2:5, which are added waterproof mortar, mixes additives mixed, is stirred 1 ~ 2h in 30 ~ 35 DEG C, obtains waterproof matrix Object;
(6)According to the mass fraction, take 150 ~ 200 parts of waterproof matrix objects, 20 ~ 30 parts of nano clays, 200 ~ 300 parts of cement, 400 ~ 500 parts of quartz sands, 15 ~ 20 parts of water-reducing agents, 70 ~ 90 parts of re-dispersible glue powders, 50 ~ 60 parts of waste ceramic powder are stirred 20 ~ 30min is to get waterproof mortar.
Cement:P.O42.5 is purchased from Hubei Huaxin Concrete Co., Ltd, main component 25.1%SiO2、4.2%Al2O3、 3.5%Fe2O3、0.3%Na2O2、0.6%K2O、65.5%CaO。
Quartz sand:It is purchased from Xiamen Aisiou Standard Sand Co., Ltd, SiO2Content is not less than 98.7%, granularity 0.08mm.
Nano clay:It is purchased from Shanghai Mike woods scientific & technical corporation;Re-dispersible glue powder:Vinyl acetate-ethylene copolymerization type EVA is purchased from Shandong Chen Bang Fine Chemical Co., Ltd.
Water-reducing agent:ZJ-PC8020 polycarboxylic acids dehydragents:It is purchased from the soft Chemical Co., Ltd. in Shanghai, white powder, diminishing Rate >=23%;PH value:7;Bulk density:650g/dm3;Active constituent >=90%;Residual moisture≤3%.
Waste ceramic powder:Average grain diameter is 5 μm, 65.62%SiO2、21.86%Al2O3、2.32%CaO、1.47%MgO。
A kind of preparation method of waterproof mortar, includes the following steps:
(1)Take styrene in mass ratio 1:1 is added in the sodium hydroxide solution that mass fraction is 5%, is stirred 30min, stands 2h takes precipitation to be washed with distilled water, and vacuum distillation obtains vacuum distillation object, according to the mass fraction, takes 0.3 part of n-bromide butane, 0.6 Part alchlor, 80 parts of 1,2- dichloroethanes, 30 parts of vacuum distillation objects, are stirred 3h in 25 DEG C, obtain stirring mixture, take and stir Mix mixture in mass ratio 1:6 are added methanol, are stirred 20min, filter, take filter residue;
(2)Take polyvinyl alcohol in mass ratio 1:40 are added distilled water mixing, are warming up to 75 DEG C and are stirred 20min, obtain mixture, According to the mass fraction, 70 parts of mixtures, 1 part of magnesium carbonate, 0.5 part of dibenzoyl peroxide, 100 parts of filter residues are taken, are warming up to 80 DEG C 7h is reacted, then is warming up to 100 DEG C of heat preservation 1h, filtering takes filter residue a to dry, obtains dried object;
(3)According to the mass fraction, the sulfuric acid, 40 part 1 that 8 parts of mass fractions are 98% are taken, 1,2- trichloroethanes, 5 parts of dried objects rise Temperature is stirred 1h to 75 DEG C, obtains mixture A, mixture A is placed in still, in 90 DEG C of back flow reaction 10h, be cooled to room Temperature, filtering, obtains filter residue b, takes filter residue b in mass ratio 1:10:3 addition distilled water, calcium hydroxide are stirred 15min, filter, take Filtrate;
(4)According to the mass fraction, 100 parts of deionized waters, 9 parts of sorbester p17s, 1 part of paregal O, 7 parts of polyethylene glycol, 40 parts of octyls are taken Triethoxysilane is stirred 1h in 30 DEG C, cooling, obtains cooling thing, takes cooling thing in mass ratio 3:10 are added filtrate mixing, Obtain waterproof mortar mixing additive;
(5)Take tetraethyl orthosilicate in mass ratio 3:4, which are added absolute ethyl alcohol and stirring, mixes 30min, adds tetraethyl orthosilicate The hydrochloric acid of a concentration of 0.1mol/L of quality 2% is stirred 0.5h in 30 DEG C, must stir mixture b, take stirring mixture b by Mass ratio 2:5, which are added waterproof mortar, mixes additives mixed, is stirred 1h in 30 DEG C, obtains waterproof matrix object;
(6)According to the mass fraction, take 150 parts of waterproof matrix objects, 20 parts of nano clays, 200 parts of cement, 400 parts of quartz sands, 15 parts Water-reducing agent, 70 parts of re-dispersible glue powders, 50 parts of waste ceramic powder are stirred 20min to get waterproof mortar.
Cement:P.O42.5 is purchased from Hubei Huaxin Concrete Co., Ltd, main component 25.1%SiO2、4.2%Al2O3、 3.5%Fe2O3、0.3%Na2O2、0.6%K2O、65.5%CaO。
Quartz sand:It is purchased from Xiamen Aisiou Standard Sand Co., Ltd, SiO2Content is not less than 98.7%, granularity 2.1mm.
Nano clay:It is purchased from Shanghai Mike woods scientific & technical corporation;Re-dispersible glue powder:Vinyl acetate-ethylene copolymerization type EVA is purchased from Shandong Chen Bang Fine Chemical Co., Ltd.
Water-reducing agent:ZJ-PC8020 polycarboxylic acids dehydragents:It is purchased from the soft Chemical Co., Ltd. in Shanghai, white powder, diminishing Rate >=23%;PH value:9;Bulk density:850g/dm3;Active constituent >=90%;Residual moisture≤3%.
Waste ceramic powder:Average grain diameter is 8 μm, 65.62%SiO2、21.86%Al2O3、2.32%CaO、1.47%MgO。
A kind of preparation method of waterproof mortar, includes the following steps:
(1)Take styrene in mass ratio 1:1 is added in the sodium hydroxide solution that mass fraction is 5%, is stirred 50min, stands 3h takes precipitation to be washed with distilled water, and vacuum distillation obtains vacuum distillation object, according to the mass fraction, takes 0.7 part of n-bromide butane, 0.9 Part alchlor, 90 parts of 1,2- dichloroethanes, 40 parts of vacuum distillation objects, are stirred 4h in 30 DEG C, obtain stirring mixture, take and stir Mix mixture in mass ratio 1:6 are added methanol, are stirred 30min, filter, take filter residue;
(2)Take polyvinyl alcohol in mass ratio 1:50 are added distilled water mixing, are warming up to 80 DEG C and are stirred 30min, obtain mixture, According to the mass fraction, 90 parts of mixtures, 3 parts of magnesium carbonate, 0.7 part of dibenzoyl peroxide, 150 parts of filter residues are taken, are warming up to 85 DEG C 9h is reacted, then is warming up to 110 DEG C of heat preservation 2h, filtering takes filter residue a to dry, obtains dried object;
(3)According to the mass fraction, the sulfuric acid, 60 part 1 that 10 parts of mass fractions are 98% are taken, 1,2- trichloroethanes, 8 parts of dried objects rise Temperature is stirred 2h to 80 DEG C, obtains mixture A, mixture A is placed in still, in 100 DEG C of back flow reaction 12h, be cooled to Room temperature, filtering, obtains filter residue b, takes filter residue b in mass ratio 1:10:3 addition distilled water, calcium hydroxide are stirred 20min, filter, Take filtrate;
(4)According to the mass fraction, take 150 parts of deionized waters, 15 parts of sorbester p17s, 3 parts of paregal Os, 12 parts of polyethylene glycol, 50 parts it is pungent Ethyl triethoxy silicane alkane is stirred 2h in 40 DEG C, cooling, obtains cooling thing, takes cooling thing in mass ratio 3:10, which are added filtrate, mixes It closes, obtains waterproof mortar mixing additive;
(5)Take tetraethyl orthosilicate in mass ratio 3:4, which are added absolute ethyl alcohol and stirring, mixes 40min, adds tetraethyl orthosilicate The hydrochloric acid of a concentration of 0.1mol/L of quality 5% is stirred 1h in 35 DEG C, must stir mixture b, takes stirring mixture b by matter Measure ratio 2:5, which are added waterproof mortar, mixes additives mixed, is stirred 2h in 35 DEG C, obtains waterproof matrix object;
(6)According to the mass fraction, take 200 parts of waterproof matrix objects, 30 parts of nano clays, 300 parts of cement, 500 parts of quartz sands, 20 parts Water-reducing agent, 90 parts of re-dispersible glue powders, 60 parts of waste ceramic powder are stirred 30min to get waterproof mortar.
Cement:P.O42.5 is purchased from Hubei Huaxin Concrete Co., Ltd, main component 25.1%SiO2、4.2%Al2O3、 3.5%Fe2O3、0.3%Na2O2、0.6%K2O、65.5%CaO。
Quartz sand:It is purchased from Xiamen Aisiou Standard Sand Co., Ltd, SiO2Content is not less than 98.7%, granularity 1.09mm.
Nano clay:It is purchased from Shanghai Mike woods scientific & technical corporation;Re-dispersible glue powder:Vinyl acetate-ethylene copolymerization type EVA is purchased from Shandong Chen Bang Fine Chemical Co., Ltd.
Water-reducing agent:ZJ-PC8020 polycarboxylic acids dehydragents:It is purchased from the soft Chemical Co., Ltd. in Shanghai, white powder, diminishing Rate >=23%;PH value:8;Bulk density:750g/dm3;Active constituent >=90%;Residual moisture≤3%.
Waste ceramic powder:Average grain diameter is 6 μm, 65.62%SiO2、21.86%Al2O3、2.32%CaO、1.47%MgO。
A kind of preparation method of waterproof mortar, includes the following steps:
(1)Take styrene in mass ratio 1:1 is added in the sodium hydroxide solution that mass fraction is 5%, is stirred 40min, stands 2.5h takes precipitation to be washed with distilled water, vacuum distillation, obtain vacuum distillation object, according to the mass fraction, take 0.5 part of n-bromide butane, 0.75 part of alchlor, 85 parts of 1,2- dichloroethanes, 35 parts of vacuum distillation objects, are stirred 3.5h in 27 DEG C, must be stirred Object takes stirring mixture in mass ratio 1:6 are added methanol, are stirred 25min, filter, take filter residue;
(2)Take polyvinyl alcohol in mass ratio 1:45 are added distilled water mixing, are warming up to 78 DEG C and are stirred 25min, obtain mixture, According to the mass fraction, 80 parts of mixtures, 2 parts of magnesium carbonate, 0.6 part of dibenzoyl peroxide, 125 parts of filter residues are taken, are warming up to 83 DEG C 8h is reacted, then is warming up to 105 DEG C of heat preservation 1.5h, filtering takes filter residue a to dry, obtains dried object;
(3)According to the mass fraction, take 9 parts of mass fractions be 98% sulfuric acid, 50 part 1,1,2- trichloroethanes, 6.5 parts of dried objects, It is warming up to 77 DEG C and is stirred 1.5h, obtain mixture A, mixture A is placed in still, it is cooling in 95 DEG C of back flow reaction 11h To room temperature, filtering obtains filter residue b, takes filter residue b in mass ratio 1:10:3 addition distilled water, calcium hydroxide are stirred 17.5min, Filtering, takes filtrate;
(4)According to the mass fraction, take 125 parts of deionized waters, 12 parts of sorbester p17s, 2 parts of paregal Os, 9.5 parts of polyethylene glycol, 45 parts Octyltri-ethoxysilane is stirred 1.5h in 35 DEG C, cooling, obtains cooling thing, takes cooling thing in mass ratio 3:10 are added filter Liquid mixes, and obtains waterproof mortar mixing additive;
(5)Take tetraethyl orthosilicate in mass ratio 3:4, which are added absolute ethyl alcohol and stirring, mixes 35min, adds tetraethyl orthosilicate The hydrochloric acid of a concentration of 0.1mol/L of quality 3.5% is stirred 0.75h in 33 DEG C, must stir mixture b, takes stirring mixture B in mass ratio 2:5, which are added waterproof mortar, mixes additives mixed, is stirred 1.5h in 33 DEG C, obtains waterproof matrix object;
(6)According to the mass fraction, 175 parts of waterproof matrix objects, 25 parts of nano clays, 250 parts of cement, 450 parts of quartz sands, 17.5 are taken Part water-reducing agent, 80 parts of re-dispersible glue powders, 55 parts of waste ceramic powder are stirred 25min to get waterproof mortar.
Comparative example:The waterproof mortar of Shanghai City company production.
Waterproof mortar made from embodiment and comparative example is subjected to performance detection respectively, specific test method is with reference to JC/ T984-2011.Test result is as shown in table 1.
Table 1:
In summary, the performance of waterproof mortar of the present invention is satisfied by JC/T984-2011 performance indicators, and due to comparative example Product, therefore, product of the invention are worthy to be popularized.

Claims (1)

1. a kind of preparation method of waterproof mortar, which is characterized in that the preparation method includes the following steps:
(1)Take styrene in mass ratio 1:1 is added sodium hydroxide solution, is stirred, and stands, precipitation is taken to be washed with distilled water, Vacuum distillation, obtain vacuum distillation object, according to the mass fraction, take 0.3 ~ 0.7 part of n-bromide butane, 0.6 ~ 0.9 part of alchlor, 80 ~ 90 parts of 1,2- dichloroethanes, 30 ~ 40 parts of vacuum distillation objects, are stirred in 25 ~ 30 DEG C, obtain stirring mixture, take and be stirred Object in mass ratio 1:6 are added methanol, are stirred, and filter, take filter residue;
(2)Take polyvinyl alcohol in mass ratio 1:40 ~ 50 are added distilled water mixing, are warming up to 75 ~ 80 DEG C and are stirred, must mix Object, according to the mass fraction, take 70 ~ 90 parts of mixtures, 1 ~ 3 part of magnesium carbonate, 0.5 ~ 0.7 part of dibenzoyl peroxide, 100 ~ 150 parts Filter residue is warming up to 80 ~ 85 DEG C of reactions, then is warming up to 100 ~ 110 DEG C of 1 ~ 2h of heat preservation, and filtering takes filter residue a to dry, obtains dried object;
(3)According to the mass fraction, take 8 ~ 10 parts of sulfuric acid, 40 ~ 60 part 1,1,2- trichloroethanes, 5 ~ 8 parts of dried objects, be warming up to 75 ~ 80 DEG C are stirred, and obtain mixture A, and mixture A is placed in still, in 90 ~ 100 DEG C of back flow reactions, are cooled to room temperature, mistake Filter, obtains filter residue b, takes filter residue b in mass ratio 1:10:3 addition distilled water, calcium hydroxide are stirred, and are filtered, are taken filtrate;
(4)According to the mass fraction, 100 ~ 150 parts of deionized waters, 9 ~ 15 parts of sorbester p17s, 1 ~ 3 part of paregal O, 7 ~ 12 parts of poly- second are taken Glycol, 40 ~ 50 parts of octyltri-ethoxysilanes, are stirred in 30 ~ 40 DEG C, cooling, obtain cooling thing, take cooling thing in mass ratio 3:10 are added filtrate mixing, obtain waterproof mortar mixing additive;
(5)Take tetraethyl orthosilicate in mass ratio 3:4, which are added absolute ethyl alcohol and stirring, mixes 30 ~ 40min, adds positive silicic acid tetrem The hydrochloric acid of ester quality 2 ~ 5% is stirred in 30 ~ 35 DEG C, must stir mixture b, takes stirring mixture b in mass ratio 2:5 are added Waterproof mortar mixes additives mixed, is stirred in 30 ~ 35 DEG C, obtains waterproof matrix object;
(6)According to the mass fraction, take 150 ~ 200 parts of waterproof matrix objects, 20 ~ 30 parts of nano clays, 200 ~ 300 parts of cement, 400 ~ 500 parts of quartz sands, 15 ~ 20 parts of water-reducing agents, 70 ~ 90 parts of re-dispersible glue powders, 50 ~ 60 parts of waste ceramic powder are stirred 20 ~ 30min is to get waterproof mortar.
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CN110317012A (en) * 2019-06-12 2019-10-11 欧志飞 A kind of preparation method of waterproof mortar

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CN108911617A (en) * 2018-07-27 2018-11-30 谢进绍 A kind of preparation method of environment-friendly type waterproof mortar for building
CN109020325A (en) * 2018-08-30 2018-12-18 郭平 A kind of modification cement works material with waterproof anticracking performance
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