CN108328268A - A kind of lathe auger type chip removal device and chip removal method - Google Patents
A kind of lathe auger type chip removal device and chip removal method Download PDFInfo
- Publication number
- CN108328268A CN108328268A CN201810176470.1A CN201810176470A CN108328268A CN 108328268 A CN108328268 A CN 108328268A CN 201810176470 A CN201810176470 A CN 201810176470A CN 108328268 A CN108328268 A CN 108328268A
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- auger
- chip removal
- lathe
- blade
- delivery pipe
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000003247 decreasing effect Effects 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 4
- 210000002421 cell wall Anatomy 0.000 claims abstract description 3
- 238000009434 installation Methods 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 7
- 235000012550 Pimpinella anisum Nutrition 0.000 claims description 4
- 240000004760 Pimpinella anisum Species 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 239000011236 particulate material Substances 0.000 abstract description 2
- 238000012856 packing Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/08—Screw or rotary spiral conveyors for fluent solid materials
- B65G33/10—Screw or rotary spiral conveyors for fluent solid materials with non-enclosed screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/26—Screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Screw Conveyors (AREA)
Abstract
The invention discloses a kind of lathe auger type chip removal devices, including upper opening U-shaped delivery chute, tilt the delivery pipe installed, the blade edge of the auger being arranged in U-shaped delivery chute, the auger is provided with dentation, and the dentation keeps spacing with cell wall.The screw pitch of the blade is the decreasing worm-pitch being gradually reduced by feed end to discharge end.A kind of chip removal method of lathe auger type chip removal device is also disclosed, which is characterized in that includes the following steps：Step 1, material bits fall into the U-shaped delivery chute；Step 2, material bits travel forward under the extruding of the blade of the auger, while be arranged the blade edge of auger the dentation cut into corpusculum buildup bits；Step 3, it is cut and the material bits for being delivered to the delivery pipe continues through squeezing action and moved upwards along delivery pipe, be discharged finally by the end of the delivery pipe.Large volume of material bits are cut into little particulate material bits in transmission process of the present invention, reduce equipment failure rate.
Description
Technical field
The invention belongs to field of machining technology, and in particular to a kind of lathe auger type chip removal device and chip removal method.
Background technology
When carrying out part processing using lathe, a large amount of scrap is will produce, is such as cleared up not in time and is transported to work
Interference will be generated to machine tooling, also influence the work of operating personnel, and generate security risk outside region, even meeting when serious
The actual bodily harm of operating personnel is caused, therefore should efficiently be removed the scrap generated in production process using chip removal device.Often
Chip removal device has scraper-type Scrap-removing machine, chain-plate type Scrap-removing machine, magnetic Scrap-removing machine and an auger type Scrap-removing machine, wherein scraper-type,
Chain-plate type, magnetic chip removal device structure are complex, and parts are more, and production cost and use cost are high, the installation space needed
Greatly.
Under certain operating modes, processing part is the product made containing metal or/and resin material, in machine tooling,
It is buffings, glue foam or tape shape that the material of generation, which is considered to be worth doing, and such material bits have density low, and porosity is high, and volume is big, light-weight to wait spies
Point, when using conventional chip removal device to carry out chip removal processing, material bits are frequent greatly in discharging process due to its lighter in weight volume
The case where floating on discharge apparatus surface, often resulting in conventional chip removal device idle running so that transfer efficiency reduces, and energy consumption increases
Add.In addition, due to expecting the in irregular shape of bits, when being especially processed to nonmetallic parts, the material bits of generation usually can
Present longer band-like, such material bits can be wrapped on the transmission mechanism of chip removal device in processing procedure, cause equipment fault
Rate increases, and maintenance cost rises.
In conclusion the above-mentioned prior art has the following disadvantages；
1, complicated, installation space is big, and purchase and use cost are high；
2, it is bad to consider treatment effect to be worth doing for the low-density material generated for non-metal workpiece processing；
3, longer strip material bits are handled and easy to produce winding in the process, damage equipment.
Invention content
It is solid that it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of nonmetallic low-density of lathe auger type
Body material considers discharger to be worth doing.Auger type conveying device is also known as screw conveyor, is a kind of spiral blade using rotation
Material is pushed to carry out the device of material conveying, auger type conveying device is typically used in conveying powdered, graininess and small
Under the operating mode of block material, it is suitble in the horizontal direction and having a transported material on the direction at certain angle of inclination.
Lathe auger type chip removal device has simple in structure, simple installation, and it is solid to can be used for handling nonmetallic low-density
Body material is considered to be worth doing, and is not easy the major function advantage that material bits wind moving mechanical part occur.
It is a further object of the invention to provide a kind of methods carrying out chip removal with auger type chip removal device using lathe.
The present invention is achieved by the following technical solutions：
A kind of lathe auger type chip removal device, which is characterized in that including it is upper opening U-shaped delivery chute (10), connection incline
The delivery pipe (7) tiltedly installed, and auger of the setting in U-shaped delivery chute (10), blade (8) edge of the auger is provided with
Dentation (9), the dentation (9) keep spacing with cell wall.
In above-mentioned technical proposal, setting material bits tote cart (6) on the downside of delivery pipe (7) end.
In above-mentioned technical proposal, the delivery pipe (7) tilts installation and states upwards, delivery pipe (7) and ground angle 10 °~
60 ° or less.
Further include material-receiving device (4) in above-mentioned technical proposal, the material-receiving device outlet is fixedly mounted on described U-shaped defeated
It send above pipe.
In above-mentioned technical proposal, the screw pitch of the blade (8) is the decreasing worm-pitch being gradually reduced by feed end to discharge end.
In above-mentioned technical proposal, the screw pitch and blade (8) diameter ratio of the blade (8) are between 1.2~0.7.
In above-mentioned technical proposal, which is characterized in that blade (8) the edge setting dentation (9), the dentation
(9) highly in 2-5mm.
In above-mentioned technical proposal, 5 °~20 ° of centerlines between the adjacent dentation.
In above-mentioned technical proposal, rotating speed 10r/min~40r/min when the decelerating motor (11) of the auger works.
In above-mentioned technical proposal, delivery pipe (7) end connects horizontal discharge end.
It is a kind of using the above-mentioned technical proposal lathe chip removal method of auger type chip removal device, which is characterized in that including with
Lower step：
Step 1, material bits fall into the U-shaped delivery chute (10)
Step 2, material bits travel forward under the extruding of the blade (8) of the auger, while the blade (8) in auger is arranged
The dentation (9) at edge cuts into corpusculum buildup bits；
Step 3, cut and be delivered to the delivery pipe (7) material bits continue through squeezing action along delivery pipe (7) to
Upper movement is discharged finally by the end of the delivery pipe.
In above-mentioned technical proposal, when occurring to expect that bits winding transporting resistance increases, the auger positive and negative alternate rotation is controlled
With to repeatedly being cut compared with aniseed bits.
In above-mentioned technical proposal, material bits fall into the material-receiving device (4) by gravity, pass through the material-receiving device
(4) outlet falls into the U-shaped delivery chute (10).
The advantages of the present invention are：
1, the present invention uses auger type chip removal, and simple in structure, installation requirement space is small, and service life is long, is filled using splicing
Material can accurately be collected by, which setting, considers to be worth doing and it is made to fall into U type transfer line, prevents material bits ejecta pollution environment, and at packing auger blade edge
Dentation is set, large volume of material bits can be cut into little particulate material bits in transmission process, between preventing material from considering to be worth doing
Winding conglomeration, decrease material bits equipment between winding, reduce equipment failure rate, improve production efficiency.
2, in addition, the screw pitch that the present invention additionally uses the packing auger blade is by with the auger decelerating motor linkage section
Begin the design of the decreasing worm-pitch being gradually reduced to the other end, due to material bits in transmission process by cutting squeeze with conveying away from
Also gradually become more consolidation from feed status from aniseed bits entirety is become, therefore screw pitch reduces and can be provided more material in back segment
Big thrust makes its whole transfer efficiency increase.
3, using the chip removal device and chip removal method of the present invention, it can effectively reduce solid material and consider especially longer non-gold to be worth doing
Belong to the winding between strip material bits, reduces equipment failure rate.
In conclusion the present invention have it is simple in structure, in use can be with the features such as simple to install, failure rate is low
Utilization rate of equipment and installations is greatly improved, equipment failure rate is reduced, reduces use cost, improves production efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the auger schematic diagram of the embodiment of the present invention one.
Fig. 3 is the partial schematic diagram of the packing auger blade of the embodiment of the present invention one.
Wherein：
1：Lathe, 2：Auger main shaft, 3：Workpiece to be processed, 4：Material-receiving device, 5：Control system, 6：Material bits tote cart, 7：
Delivery pipe, 8：Blade, 9：Dentation, 10：U-shaped delivery chute, 11：Decelerating motor.
It for those of ordinary skill in the art, without creative efforts, can be according to above attached
Figure obtains other relevant drawings.
Specific implementation mode
In order to enable those skilled in the art to better understand the solution of the present invention, furtherly with reference to specific embodiment
Bright technical scheme of the present invention.
Embodiment one
A kind of lathe auger type chip removal device, which is characterized in that the chip removal device includes material-receiving device, and auger subtracts
Speed motor, auger main shaft, blade and material bits tote cart, the upper opening U-shaped delivery chute end connection being horizontally mounted tilt installation
Delivery pipe forms, and the material-receiving device outlet is fixedly mounted on above the U type transfer line, and the decelerating motor is mounted on described
On the outside of U-shaped delivery chute one end, the auger main shaft is connect across the U type transfer line end face with the decelerating motor, described U-shaped defeated
The delivery pipe for sending the connection of the slot other end to tilt installation, conveying pipe end downside setting material bits tote cart, the auger main shaft
On be fixed with the blade of the auger, dentation is arranged in the blade edge.
The blade diameter is 160mm, and the screw pitch of blade is gradual change type decreasing worm-pitch, by connecting with the auger decelerating motor
It is 190mm to connect end the first screw pitch of starting, and terminad screw pitch is gradually reduced, the last one screw pitch is 112mm.In the blade edge
Dentation is set, and the dentation height is 5mm, and centerlines are 10 ° between the dentation.The auger
Rotating speed is not more than 40r/min when decelerating motor works.The conveying pipe end is horizontal cylindrical pipe, the circle for tilting installation
Cylindricality delivery pipe and ground angle are 35 °.
In use, connecting 11 power supply of decelerating motor by control system 5 first, 2 turns of the auger main shaft of chip removal device is driven
Dynamic, the material after workpiece to be processed 3 is processed considers the collection for passing through material-receiving device 4 to be worth doing, and material is entered in U-shaped delivery chute 10, rotated
Auger blade 8 promotion under, and dentation 9 pulling tear cutting etc. modes under the action of, large stretch of adhesive tape, glue foam
It pushed, squeezed with bits, gradually reduced to certain volume, density gradually increases, and the solid of reunion is formed, in the work of thrust
Continue to be fed forward under.Material reaches the inside of cylindrical delivery pipe 7, and the effect for the promotion that is squeezed continues to be fed forward, most
After be discharged into material bits tote cart 6 in.After completing entire material bits conveying process, power supply is closed by control system 5, is stopped defeated
It send.When occurring to expect that bits winding transporting resistance increases, can be controlled by control system 5 the auger decelerating motor 11 make it is described
2 positive and negative alternate of auger main shaft rotates, to repeatedly being cut compared with aniseed bits, reduce material bits length and volume to reduce conveying
Resistance.
Embodiment two
A kind of lathe auger type chip removal device, which is characterized in that the chip removal device includes material-receiving device, and auger subtracts
Speed motor, auger main shaft, blade and material bits tote cart, the upper opening U-shaped delivery chute end connection being horizontally mounted tilt installation
Delivery pipe forms, and the material-receiving device outlet is fixedly mounted on above the U type transfer line, and the decelerating motor is mounted on described
On the outside of U-shaped delivery chute one end, the auger main shaft is connect across the U type transfer line end face with the decelerating motor, described U-shaped defeated
The delivery pipe for sending the connection of the slot other end to tilt installation, conveying pipe end downside setting material bits tote cart, the auger main shaft
On be fixed with the blade of the auger, dentation is arranged in the blade edge.
The screw pitch of a diameter of 150mm of packing auger blade, packing auger blade are gradual change type decreasing worm-pitch, by subtracting with the auger
It is 180mm that speed motor connecting pin, which originates the first screw pitch, and terminad screw pitch is gradually reduced, the last one screw pitch is 105mm,.Institute
Packing auger blade edge setting dentation is stated, the dentation height is 4mm, and centerlines are between the dentation
15°.Rotating speed is not more than 40r/min when the auger decelerating motor work.The cylindrical delivery pipe end is horizontal cylindrical
Pipe, the cylindrical delivery pipe for tilting installation and ground angle are 40 °.
Embodiment three
A kind of lathe auger type chip removal device, which is characterized in that the chip removal device includes material-receiving device, and auger subtracts
Speed motor, auger main shaft, blade and material bits tote cart, the upper opening U-shaped delivery chute end connection being horizontally mounted tilt installation
Delivery pipe forms, and the material-receiving device outlet is fixedly mounted on above the U type transfer line, and the decelerating motor is mounted on described
On the outside of U-shaped delivery chute one end, the auger main shaft is connect across the U type transfer line end face with the decelerating motor, described U-shaped defeated
The delivery pipe for sending the connection of the slot other end to tilt installation, conveying pipe end downside setting material bits tote cart, the auger main shaft
On be fixed with the blade of the auger, dentation is arranged in the blade edge.
The screw pitch of a diameter of 150mm of packing auger blade, packing auger blade are gradual change type decreasing worm-pitch, by subtracting with the auger
It is 170mm that speed motor connecting pin, which originates the first screw pitch, and terminad screw pitch is gradually reduced, the last one screw pitch is 100mm,.Institute
Packing auger blade edge setting dentation is stated, the dentation height is 3mm, and centerlines are between the dentation
10°.Rotating speed is not more than 40r/min when the auger decelerating motor work.The cylindrical delivery pipe end is horizontal cylindrical
Pipe, the cylindrical delivery pipe for tilting installation and ground angle are 45 °.
Illustrative description has been done to the present invention above, it should explanation, the case where not departing from core of the invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal
Fall into protection scope of the present invention.
Claims (11)
1. a kind of lathe auger type chip removal device, which is characterized in that the inclination including upper opening U-shaped delivery chute (10), connection
Blade (8) edge setting of the delivery pipe (7) of installation, and auger of the setting in U-shaped delivery chute (10), the auger is with teeth
Shape protrusion (9), the dentation (9) keep spacing with cell wall.
2. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that delivery pipe (7) end
End downside setting material bits tote cart (6).
3. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that the delivery pipe (7) to
Upper inclination installation is stated, and delivery pipe (7) is with ground angle at 10 °~60 ° or less.
4. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that further include material-receiving device
(4), the material-receiving device outlet is fixedly mounted on above the U type transfer line.
5. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that the spiral shell of the blade (8)
Away from the decreasing worm-pitch to be gradually reduced by feed end to discharge end, rotating speed 10r/ when the decelerating motor (11) of the auger works
Min~40r/min.
6. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that the spiral shell of the blade (8)
Away from blade (8) diameter ratio between 1.2~0.7.
7. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that blade (8) edge
Be arranged dentation (9), the dentation (9) highly between 2-5mm, the adjacent dentation 5 ° of centerlines~
20°。
8. a kind of lathe auger type chip removal device according to claim 1, which is characterized in that delivery pipe (7) end
End connects horizontal discharge end.
9. a kind of using any one of the claim 1-8 lathes chip removal method of auger type chip removal device, which is characterized in that including
Following steps：
Step 1, material bits fall into the U-shaped delivery chute (10)
Step 2, material bits travel forward under the extruding of the blade (8) of the auger, while being arranged at blade (8) edge of auger
The dentation (9) cut into corpusculum buildup bits；
Step 3, it is cut and the material bits for being delivered to the delivery pipe (7) continues through squeezing action along the upward fortune of delivery pipe (7)
It is dynamic, it is discharged finally by the end of the delivery pipe.
10. a kind of using the claim 9 lathe chip removal method of auger type chip removal device, which is characterized in that considered to be worth doing when material occurs
When winding transporting resistance increase, the auger positive and negative alternate rotation is controlled with to repeatedly being cut compared with aniseed bits.
11. a kind of using the claim 9 lathe chip removal method of auger type chip removal device, which is characterized in that material bits pass through weight
Force effect falls into the material-receiving device (4), and the U-shaped delivery chute (10) is fallen by the material-receiving device (4) outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810176470.1A CN108328268A (en) | 2018-03-03 | 2018-03-03 | A kind of lathe auger type chip removal device and chip removal method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810176470.1A CN108328268A (en) | 2018-03-03 | 2018-03-03 | A kind of lathe auger type chip removal device and chip removal method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108328268A true CN108328268A (en) | 2018-07-27 |
Family
ID=62930416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810176470.1A Pending CN108328268A (en) | 2018-03-03 | 2018-03-03 | A kind of lathe auger type chip removal device and chip removal method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054829A (en) * | 2021-11-29 | 2022-02-18 | 祝家高 | Double housing planer |
| CN114536084A (en) * | 2022-03-16 | 2022-05-27 | 江苏贵钰航空工业有限公司 | Chip removal system of numerical control machine tool |
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