CN108327439A - A kind of wood grain aluminum alloy production process and wood grain aluminium alloy - Google Patents
A kind of wood grain aluminum alloy production process and wood grain aluminium alloy Download PDFInfo
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- CN108327439A CN108327439A CN201810140405.3A CN201810140405A CN108327439A CN 108327439 A CN108327439 A CN 108327439A CN 201810140405 A CN201810140405 A CN 201810140405A CN 108327439 A CN108327439 A CN 108327439A
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- wood grain
- production process
- aluminum alloy
- aluminium alloy
- woodgrained paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
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Abstract
The present invention relates to Material Fields, in particular to a kind of wood grain aluminum alloy production process and wood grain aluminium alloy.In spraying wood grain on woodgrained paper by the way of spraying;Aluminium alloy section surface package is had into grained woodgrained paper, polyethylene film is wrapped up in woodgrained paper outer surface;Then proximate matter is subjected to transfer printing wood grain under the conditions of vacuum degree is 0.3 0.6, temperature is 125 155 DEG C;Make proximate matter outer surface that there is wood grain.It can make that the lines of wood grain aluminum alloy surface is clear, surface is smooth using technique provided by the invention, qualification rate is high.
Description
Technical field
The present invention relates to Material Fields, in particular to a kind of wood grain aluminum alloy production process and wood grain aluminium alloy.
Background technology
Aluminium section bar has stronger corrosion resistance, nonferromagnetic, formability and recyclability, therefore is widely used in daily
In production and living.The production requirement of raising with people to product packaging and finishing requirements, aluminium section bar also improves therewith, big portion
People is divided to like close to natural living environment, but it is low to fit up practicability with timber, and be easy to corrode rotten, high-grade timber valence
Lattice are expensive.
In order to adapt to the needs in market, existing aluminium alloy section surface is needed to carry out various wood grain printings, thus is avoided that
After-treatment is carried out in finishing, meets the needs of people.Therefore in order to realize this effect, it is necessary to design a kind of wood grain
Aluminum alloy production process.
Invention content
The purpose of the present invention is to provide a kind of wood grain aluminum alloy production process and wood grain aluminium alloys, are intended to improve existing
Wood grain aluminium alloy production rear surface wood grain out-of-flatness the problem of.
The present invention provides a kind of technical solution:
A kind of wood grain aluminum alloy production process comprising:
In spraying wood grain on woodgrained paper by the way of spraying;
Aluminium alloy section surface package is had into grained woodgrained paper, polyethylene film is wrapped up in woodgrained paper outer surface;
Then proximate matter is subjected to transfer printing wood grain under the conditions of vacuum degree is 0.3-0.6, temperature is 125-155 DEG C;Make proximate matter
Outer surface has wood grain.
The present invention provides a kind of technical solution:
A kind of wood grain aluminium alloy, wood grain aluminium alloy are prepared by above-mentioned wood grain aluminum alloy production process.
The advantageous effect of wood grain aluminum alloy production process and wood grain aluminium alloy provided in an embodiment of the present invention is:
The lines of wood grain is sprayed on woodgrained paper by the way of spraying, each object of wood grain lines is constituted on woodgrained paper
It is evenly distributed between matter, carries out being easier to be transferred on the proximate matter of aluminium alloy when subsequently transferring.Then by aluminium alloy extrusions table
Bread wraps up in the grained woodgrained paper of tool, and polyethylene film is wrapped up in woodgrained paper outer surface;Package polyethylene film main function be
In transfer process, the molecule in the wood grain lines on woodgrained paper is set to be spread to the inside of aluminium alloy extrusions, while avoiding in high temperature
Under the conditions of molecule in wood grain lines spread to multiple directions, cause the lines of wood grain to crack or obscurity boundary etc..At vacuum
Transferred after reason, keep woodgrained paper and polyethylene film and aluminium alloy extrusions properer, exclude three between air, reduce because
Make influence of the air-flow to Surface of profile for high temperature.
Specific implementation mode
It in order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below will be in the embodiment of the present invention
Technical solution be clearly and completely described.The person that is not specified actual conditions in embodiment, builds according to normal condition or manufacturer
The condition of view carries out.Reagents or instruments used without specified manufacturer is the conventional production that can be obtained by commercially available purchase
Product.
The wood grain aluminum alloy production process of the embodiment of the present invention and wood grain aluminium alloy are specifically described below.
The present invention provides a kind of technical solution:
A kind of wood grain aluminum alloy production process comprising:
In spraying wood grain on woodgrained paper by the way of spraying;
Aluminium alloy section surface package is had into grained woodgrained paper, polyethylene film is wrapped up in woodgrained paper outer surface;
Then proximate matter is subjected to transfer printing wood grain under the conditions of vacuum degree is 0.3-0.6, temperature is 125-155 DEG C;Make proximate matter
Outer surface has wood grain.
Wood grain aluminium alloy described in the embodiment of the present invention refers to that the outer surface of aluminium alloy is provided with wood grain lines.Aluminium alloy
Shape and structure not by the present invention limited, can be configured according to demand.
The lines of wood grain is sprayed on woodgrained paper by the way of spraying, each object of wood grain lines is constituted on woodgrained paper
It is evenly distributed between matter, carries out being easier to be transferred on the proximate matter of aluminium alloy when subsequently transferring.
In spraying process, the aberration of wood grain is less than 0.6, is conducive to the progress of subsequent step and the raising of compliance rate.
Then aluminium alloy section surface package is had into grained woodgrained paper, polyethylene film is wrapped up in woodgrained paper outer surface;
The main function of package polyethylene film is to make molecule in the wood grain lines on woodgrained paper to aluminium alloy extrusions in transfer process
Inside diffusion, while molecule in wood grain lines under the high temperature conditions being avoided to be spread to multiple directions, leads to the lines of wood grain
Cracking or obscurity boundary etc..
Then proximate matter is subjected to transfer printing wood grain under the conditions of vacuum degree is 0.3-0.6, temperature is 125-155 DEG C;Make proximate matter
Outer surface has wood grain.
The purpose transferred under the conditions of vacuum degree 0.3-0.6 is to make woodgrained paper and polyethylene film and aluminium alloy extrusions more
Appropriateness excludes the air between three, reduces because high temperature makes influence of the air-flow to Surface of profile.
In detail, in the present embodiment, to wrap up the tool that matches with profile size in aluminium alloy section surface grained
Woodgrained paper is bonded in Surface of profile by woodgrained paper, then wraps up polyethylene film then at woodgrained paper outer surface.
By the way of cohesive, and viscous glutinous good rear smooth woodgrained paper, it is convenience-for-people to lead to Surface of profile because of the reason of fold
There is entanglement in lines.
Further, in the present embodiment, it is that woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Between multiple adhesive tapes
Every setting.It is understood that in other embodiments of the invention, the form of clip can also be used to be attached at woodgrained paper
Surface of profile.
Spacing between two neighboring adhesive tape is 50-80cm.Preferably, the spacing between two neighboring adhesive tape is 60cm.
The many experiments of inventor find that when the spacing between two neighboring adhesive tape is 50-80cm, aluminium alloy section surface wood grain is up to standard
Probability bigger.Further, when the spacing between two neighboring adhesive tape is 60cm, aluminium alloy section surface wood grain compliance rate
Up to 90%.
From the above, during transfer printing wood grain, first proximate matter is vacuum-treated under conditions of vacuum degree is 0.3-0.6,
Then baking 15-25min is carried out under the conditions of 125-155 DEG C of temperature.Vacuum processing makes woodgrained paper be bonded with Surface of profile, then
It is toasted, after baking, due to polyethylene film and vacuum processing, makes to be sprayed-on wood grain molecule on woodgrained paper along the same side
To spreading inside aluminium alloy extrusions, reaches aluminium alloy extrusions and print grained purpose.
It should be noted that in other embodiments of the invention, baking time can be also adjusted, when needing aluminium alloy
When Surface of profile wood grain color depth, higher baking temperature is selected;When needing aluminium alloy section surface wood grain color depth, selection
Lower baking temperature.
In the present embodiment, in transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and answer at any time
It is right.
In the present embodiment, further include after natural cooling in stove, by polyethylene film after proximate matter being carried out transfer printing wood grain
And woodgrained paper is removed under proximate matter.It can be toasted in the residual temperature in natural cooling in stove, stove, avoid temperature jump
Lead to the contraction distortion of wood grain and proximate matter.
In the present embodiment, the dosage of woodgrained paper is calculated according to the wall thickness and size of the aluminium alloy extrusions, when the aluminium
When the wall thickness > 1mm of alloy profile, the dosage of the woodgrained paper is 400-450 meters/ton;As wall thickness≤1mm of aluminium alloy extrusions
When, the dosage of woodgrained paper is 450-550 meters/ton.
In the present embodiment, it in order to increase the smoothness of aluminium alloy section surface, sprays and is added in the raw material of wood grain
Additive, additive include 44-52wt%Si, 1-6wt%Mn, 2-7wt%Ni, 2-7wt%Sr and remaining CaO.Addition
The mass ratio of agent and wood grain colorant is 1:85-95.
Inventor find, spray in the raw material of wood grain in addition to addition wood grain raw material after, add above-mentioned additive, can reduce
The recess of aluminium alloy extrusions, the surface for enabling aluminum alloy to proximate matter are more smooth.
In other embodiments of the invention, the mass percent of each ingredient in aluminium alloy extrusions is as follows:
Al:4.5-6.2%, Mn:0.2-0.6%, Mo:0.3-0.8%, Sm:0.45-0.9%, Nb:0.1-0.7%, Co:
0.5-2.0%, Ni:1.1-1.8%, In:0.1-0.6%;Cr:0.08-0.14%, C:3-5%, surplus Mg.
It being found after inventor's test, the aluminium alloy extrusions under mentioned component is not likely to produce deformation later by transfer printing wood grain,
With higher force performance and resistance to corrosion, compare the furniture etc. for needing to bear strength suitable for making.Mentioned component system
Standby obtained aluminium alloy extrusions is 330MPa (250 DEG C), yield strength 286MPa by the tensile strength after transfer printing wood grain
(250℃)。
The present invention provides a kind of technical solution:
A kind of wood grain aluminium alloy, wood grain aluminium alloy are prepared by above-mentioned wood grain aluminum alloy production process.
There is surfacing by the wood grain aluminium alloy that above-mentioned wood grain aluminum alloy production process is prepared, and wood grain is not easy
The advantages of falling off, cracking.
The feature and performance of the present invention are described in further detail with reference to embodiments.
Embodiment 1
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
In spraying wood grain on woodgrained paper by the way of spraying;
Aluminium alloy section surface package is had into grained woodgrained paper, polyethylene film is wrapped up in woodgrained paper outer surface;
Then proximate matter is subjected to transfer printing wood grain under the conditions of vacuum degree is 0.3, temperature is 125 DEG C;Make proximate matter appearance mask
There is wood grain.
Embodiment 2
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 80cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.6 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 155 DEG C of temperature
25min.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Embodiment 3
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 50cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.6 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 155 DEG C of temperature
25min.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Embodiment 4
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 60cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.6 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 155 DEG C of temperature
25min.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Embodiment 5
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
Spraying raw material is modulated, is added additive into wood grain colorant, the mass ratio of additive and wood grain colorant is 1:85.
Additive includes 44wt%Si, 6wt%Mn, 2wt%Ni, 7wt%Sr and remaining CaO.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 60cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.6 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 155 DEG C of temperature
15in.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Embodiment 6
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
Spraying raw material is modulated, is added additive into wood grain colorant, the mass ratio of additive and wood grain colorant is 1:95.
Additive includes 52wt%Si, 1wt%Mn, 7wt%Ni, 2wt%Sr and remaining CaO.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 60cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.5 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 135 DEG C of temperature
20min.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Embodiment 7
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
Spraying raw material is modulated, is added additive into wood grain colorant, the mass ratio of additive and wood grain colorant is 1:85.
Additive includes 46wt%Si, 4wt%Mn, 6wt%Ni, 5wt%Sr and remaining CaO.
The casting and polishing of proximate matter:It selects raw material to carry out making proximate matter raw material, makes in proximate matter raw material each component ratio such as
Under:
Al:4.5%, Mn:0.2%, Mo:0.3%, Sm:0.45%, Nb:0.1%, Co:0.5%, Ni:1.1%, In:
0.1%;Cr:0.08%, C:3%, surplus Mg.
The shape and structure of needs are made of proximate matter raw material.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 60cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.6 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 135 DEG C of temperature
25min.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Embodiment 8
A kind of wood grain aluminium alloy is present embodiments provided, wood grain aluminium alloy is mainly made by following steps.
Spraying raw material is modulated, is added additive into wood grain colorant, the mass ratio of additive and wood grain colorant is 1:90.
Additive includes 46wt%Si, 4wt%Mn, 5wt%Ni, 5wt%Sr and remaining CaO.
The casting and polishing of proximate matter:It selects raw material to carry out making proximate matter raw material, makes in proximate matter raw material each component ratio such as
Under:
Al:6.2%, Mn 0.6%, Mo:0.8%, Sm:0.9%, Nb:0.7%, Co:2.0%, Ni:1.8%, In:
0.6%;Cr:0.14%, C:5%, surplus Mg.
The shape and structure of needs are made of proximate matter raw material.
In spraying wood grain on woodgrained paper by the way of spraying;The aberration of wood grain is less than 0.6 after spraying.
Woodgrained paper is bonded in Surface of profile using multiple adhesive tapes;Multiple adhesive tape interval settings.Between two neighboring adhesive tape
Spacing be 60cm.Polyethylene film is wrapped up in woodgrained paper outer surface;
First by proximate matter be 0.4 in vacuum degree under conditions of be vacuum-treated, then toasted under the conditions of 130 DEG C of temperature
24min.In transfer process, aberration, the wood grain slight crack on material surface are detected.To adjust and cope at any time.
Test example
The wood grain aluminium that method prepared by the wood grain aluminium alloy provided using embodiment 1- embodiments 8 prepares 200 respectively closes
Gold;Then the surface of the 200 wood grain aluminium alloys provided embodiment 1- embodiments 8 is detected, wherein smooth with surface
Degree is small compared with the groove on high/surface, wood grain does not crack, wood grain lines is clearly index, detects quantity up to standard, and record is as a result, knot
Fruit is as shown in table 1.
The qualification rate of 1 embodiment 1- embodiments of table, 8 wood grain aluminium alloy
By the data in table 1 it is found that the qualification rate about 85% of embodiment 1- embodiments 3, the qualification of embodiment 4- embodiments 8
Rate is all higher than equal to 90%, and the qualification rate of embodiment 5- embodiments 8 is higher than the qualification rate of embodiment 4 again.
The wood grain aluminium alloy qualification rate that spacing between two neighboring adhesive tape is 60cm is more than between two neighboring adhesive tape
Spacing is 50cm or 80cm.The wood grain aluminium alloy qualification rate of addition additive, which is more than, in wood grain colorant has been not added with additive
's.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of wood grain aluminum alloy production process, which is characterized in that including:
In spraying wood grain on woodgrained paper by the way of spraying;
Aluminium alloy section surface package is had into the grained woodgrained paper, polyethylene film is wrapped up in the woodgrained paper outer surface;
Then the proximate matter is subjected to transfer printing wood grain under the conditions of vacuum degree is 0.3-0.6, temperature is 125-155 DEG C;Make described
Proximate matter outer surface has wood grain.
2. wood grain aluminum alloy production process according to claim 1, which is characterized in that in the aluminium alloy section surface packet
The grained woodgrained paper of the tool to match with the profile size is wrapped up in, the woodgrained paper is bonded in the Surface of profile,
Then polyethylene film is wrapped up then at the woodgrained paper outer surface.
3. wood grain aluminum alloy production process according to claim 2, which is characterized in that use multiple adhesive tapes by the wood grain
Paper is bonded in the Surface of profile, multiple adhesive tape interval settings.
4. wood grain aluminum alloy production process according to claim 3, which is characterized in that between the two neighboring adhesive tape
Spacing is 50-80cm.
5. wood grain aluminum alloy production process according to claim 3, which is characterized in that between the two neighboring adhesive tape
Spacing is 60cm.
6. wood grain aluminum alloy production process according to claim 1, which is characterized in that by the proximate matter in vacuum degree 0.3-
0.6, transfer printing wood grain is carried out under the conditions of 125-155 DEG C of temperature includes:First by the proximate matter under conditions of vacuum degree is 0.3-0.6
It is vacuum-treated, then carries out baking 15-25min under the conditions of 125-155 DEG C of temperature.
7. wood grain aluminum alloy production process according to claim 1, which is characterized in that the proximate matter is carried out transfer printing wood grain
Further include removing the polyethylene film and the woodgrained paper under the proximate matter after natural cooling in stove later.
8. wood grain aluminum alloy production process according to claim 1, which is characterized in that the proximate matter is carried out transfer printing wood grain
In the process, further include the aberration for detecting the Surface of profile, the detection of wood grain slight crack.
9. wood grain aluminum alloy production process according to claim 1, which is characterized in that in the wood by the way of spraying
Wood grain is sprayed on line paper makes the aberration of wood grain be less than 0.6.
10. a kind of wood grain aluminium alloy, which is characterized in that the wood grain aluminium alloy is by claim 1-9 any one of them wood grains
Aluminum alloy production process is prepared.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6119381B2 (en) * | 2013-03-29 | 2017-04-26 | 大日本印刷株式会社 | Method for producing thermal transfer film |
CN106739763A (en) * | 2016-12-29 | 2017-05-31 | 安徽科蓝特铝业有限公司 | A kind of aluminium section bar wood grain production line |
-
2018
- 2018-02-11 CN CN201810140405.3A patent/CN108327439A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6119381B2 (en) * | 2013-03-29 | 2017-04-26 | 大日本印刷株式会社 | Method for producing thermal transfer film |
CN106739763A (en) * | 2016-12-29 | 2017-05-31 | 安徽科蓝特铝业有限公司 | A kind of aluminium section bar wood grain production line |
Non-Patent Citations (1)
Title |
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劳动和社会保障部、中国就业培训技术指导中心: "《防腐蚀工》", 31 July 2003, 中国劳动社会保障出版社 * |
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